Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation Heavy Duty Balanced Opposed Compressors - Ariel Corporation
FOR MODELS: JGZ AND JGU SECTION 3 - START UP Unit Location Customer Name:_____________________________________________________________________ Project/Lease Name: __________________________________________________________________ Closest Town:__________________ State:_____ Country:__________________ Offshore: Yes No Directions to Location or GPS:______________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ Customer Contact Person:__________________________________ Contact Phone:____________________ Contact Email:_________________________________________________ OK to contact: Yes No Driver Driver Manufacturer:_______________________________________ Driver Model:___________________ Driver Type:_____________________ Applied RPM:______________ Name Plate HP (kW):______________ Coupling Manufacturer:___________________________________ Coupling Model:___________________ Compressor Cylinders and Operating Conditions Cylinder Stage Throw Serial Bore Dia. Inlet Temp. Inlet Pres. Disc. Temp. Disc. Pres. Class Number Number Number In. (mm) °F (°C) psig (Barg) °F (°C) psig (Barg) ________ ________ ________ _____________ ________ ________ ________ ________ ________ ________ ________ ________ _____________ ________ ________ ________ ________ ________ ________ ________ ________ _____________ ________ ________ ________ ________ ________ ________ ________ ________ _____________ ________ ________ ________ ________ ________ ________ ________ ________ _____________ ________ ________ ________ ________ ________ ________ ________ ________ _____________ ________ ________ ________ ________ ________ Cylinder Lubricant Make and Grade:__________________________________________________________ Documentation and Accessories Check all items included in the shipment: Technical Manual Yes No Recommended Spares List Yes No Start-Up Spare Parts Yes No Unit Start and Stop Procedures Yes No Toolbox w/Ariel Tools Yes No Toolbox with Hydraulic Tools Yes No (Optional) Unit Parts List Yes No Toolbox with SAE Hand Tools Yes No (Optional) 7/09 PAGE 3 - 3
FOR MODELS: JGZ AND JGU SECTION 3 - START UP START-UP CHECK LIST - ITEMS TO CHECK IN THE FIELD AT COMMISSIONING Description Date Checked Date Verified 1. Confirm receipt of all Ariel supplied components and protection of all containers and parts against storage related damage. 2. Check and verify the top cover data plate of the compressor frame for compressor design limitations such as rod load, maximum and minimum speed, and maximum lube oil temperature. 3. Check and verify the availability of correct start-up spares, hand tools, special tools, compressor parts list and drawings, and technical manuals at installation. 4. Check and verify the Ariel lube sheet and Lubrication Specification matches the recommended oil grade and viscosity for the service. 5. Check and verify all lube oil piping cleanliness per Ariel lubrication specifications (see Technical Manual, Section 4). 6. Verify lube oil storage and supply line cleanliness per ER- 56.06. Verify crankcase oil supply isolation valve is open. 7. Verify prelube piping cleanliness per ER-56.06 and correct circuit operation. 8. Verify there is an oil cooler and high temperature shutdown for the oil into the compressor frame. 9. Verify whether the temperature control valve installation is blending or diverting (blending preferred). _____________ 10. Check compressor crankcase oil level controller for proper installation, operation, levelness, and venting. 11. If applicable, check cooling water circuit cleanliness for the oil cooler and cooled packing per Technical Manual. Verify correct routing and test pump rotation. Set pressure appropriately per Technical Manual and leak test. 12. Verify correct filter element installation. Prime the oil filter element and all lube oil piping with oil. 13. Verify proper compressor crankcase oil level before starting (about 7/8 full in site glass). 14. Verify correct installation of a low oil pressure shutdown tubed to the downstream side of the oil filter. 15. Operate pre-lube system. 16. Tighten frame hold down bolting (see Technical Manual, Section 2). 17. Record “out of plane” readings (pre-grout) - see ER-82. _________ _________ _________ _________ _________ _________ _________ _________ 18. If applicable, check compressor frame mounting grout or chocks for proper installation to top of base frame. Also check for cracks. Customer:___________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Commissioning Agent: __________________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ Distributor:___________ PAGE 3 - 4 7/09
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FOR MODELS: JGZ AND JGU SECTION 3 - START UP<br />
START-UP CHECK LIST - ITEMS TO CHECK IN THE FIELD AT COMMISSIONING<br />
Description Date Checked Date Verified<br />
1. Confirm receipt of all <strong>Ariel</strong> supplied components and protection<br />
of all containers and parts against storage related<br />
damage.<br />
2. Check and verify the top cover data plate of the compressor<br />
frame for compressor design limitations such as rod<br />
load, maximum and minimum speed, and maximum lube<br />
oil temperature.<br />
3. Check and verify the availability of correct start-up spares,<br />
hand tools, special tools, compressor parts list and drawings,<br />
and technical manuals at installation.<br />
4. Check and verify the <strong>Ariel</strong> lube sheet and Lubrication<br />
Specification matches the recommended oil grade and viscosity<br />
for the service.<br />
5. Check and verify all lube oil piping cleanliness per <strong>Ariel</strong><br />
lubrication specifications (see Technical Manual, Section<br />
4).<br />
6. Verify lube oil storage and supply line cleanliness per ER-<br />
56.06. Verify crankcase oil supply isolation valve is open.<br />
7. Verify prelube piping cleanliness per ER-56.06 and correct<br />
circuit operation.<br />
8. Verify there is an oil cooler and high temperature shutdown<br />
for the oil into the compressor frame.<br />
9. Verify whether the temperature control valve installation is<br />
blending or diverting (blending preferred). _____________<br />
10. Check compressor crankcase oil level controller for proper<br />
installation, operation, levelness, and venting.<br />
11. If applicable, check cooling water circuit cleanliness for the<br />
oil cooler and cooled packing per Technical Manual. Verify<br />
correct routing and test pump rotation. Set pressure appropriately<br />
per Technical Manual and leak test.<br />
12. Verify correct filter element installation. Prime the oil filter<br />
element and all lube oil piping with oil.<br />
13. Verify proper compressor crankcase oil level before starting<br />
(about 7/8 full in site glass).<br />
14. Verify correct installation of a low oil pressure shutdown<br />
tubed to the downstream side of the oil filter.<br />
15. Operate pre-lube system.<br />
16. Tighten frame hold down bolting (see Technical Manual,<br />
Section 2).<br />
17. Record “out of plane” readings (pre-grout) - see<br />
ER-82.<br />
_________ _________ _________ _________<br />
_________ _________ _________ _________<br />
18. If applicable, check compressor frame mounting grout or<br />
chocks for proper installation to top of base frame. Also<br />
check for cracks.<br />
Customer:___________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Commissioning Agent:<br />
__________________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
Distributor:___________<br />
PAGE 3 - 4 7/09
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