Heavy Duty Balanced Opposed Compressors - Ariel Corporation

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FOR MODELS: JGZ AND JGU SECTION 7 - APPENDICES FIGURE 7-11HAND PUMP - CROSSHEAD-BALANCE NUT/PISTON ROD TOOLS (G-12639) Release and Remove Spring-Loaded Locking-Button to Allow Turning Hydraulic- Head Over to Reverse the Rotation Direction of the Tool. DO NOT OPERATE WITH- OUT BUTTON IN PLACE. When tool is properly assembled there is no gap between the head and reaction bar. CAUTION: IF NOT PROPERLY ASSEMBLED LOCKING-BUTTON CAN BE EJECTED POTENTIALLY CAUSING PERSONAL INJURY. 110° Connecting Rod-Cap Cap Screw Turn Indicator 60° Main Bearing-Caps Cap Screw Turn Indicator Hydraulic Connection. A Separately Purchased Electric or Pneumatic Pump Kit is Recommended to Power the Tool. See “Ariel Tools - Separately Purchased” on page 7-4 Turn Indication Reference Mark Wrench Sockets Reaction Bar (2 Provided) FIGURE 7-12 HYDRAULIC CONNECTING ROD/MAIN BEARING-CAPS CAP SCREW TORQUE TURN TOOL KIT (G-13717 - W/O PUMP) - TYPICAL 7/09 PAGE 7 - 7
FOR MODELS: JGZ AND JGU SECTION 7 - APPENDICES Puller-Nut NOTES: 1. Thread Size = 1-3/4 in. - 5 TPI. 2. Hydraulic Area of the Tool = 8.84 In. Load Cell Quick Hydraulic Connection CEJN Series 116 - 1500 bar. Separately Purchased Hand Pump Kit (G-15282) is Recommended. Socket Ring Hold-Down Nut 2-3/4 in. Across Flats 2 (5700 mm2 15/16 in. Hex Spring ). 3. Minimum Stud to Puller-Nut Thread Engagement = 1.75 in. (44 mm). 4. Approximate Weight = 25 lb (11 kg). 5. Furnished with Spring Return. 6. Hydraulic Pressure Required = 11,900 psi (820 bar), for a 1-3/4 in. – 5 TPI Stud to Provide 55,000 psi (380 MPa) Stress in the Stud for a 100,000 psi (690 MPa) Ultimate Strength Stud Material, with a Stud Joint Length to Stud Diameter L/D = 11 or greater. THE REQUIRED PRESSURE VALUE MUST BE RE- CALCULATED WHEN USING OTHER PARAMETERS. 7. Put the socket ring on the hold-down nut and Bridge install the load cell with the attached bridge. Thread the puller-nut on to the stud. Turn tool down tight Washer against the frame foot using a wrench on the 15/16 in. hex to tighten. Pressurize the tensioner to the Hold-Down Stud Pin Wrench required value. Use the pin wrench provided with the tensioner and the radial holes in the socket ring to tighten the hold-down nut, hand tight. De-pressurize and remove all of the tool components. FIGURE 7-13 HYDRAULIC STUD TENSIONER TOOL - FRAME HOLD-DOWN FOOT BOLTING (G-12860) - TYPICAL FIGURE 7-14 HAND PUMP FOR HYDRAULIC STUD TENSIONER TOOL (G-15280) Minimum Hand & Commercial Tools Required The following standard tools are normally all that is required to work on large frame Ariel reciprocating compressors. These tools are in addition to the Ariel furnished and purchased separately tools listed above. Acquiring high-quality tools and user-friendly, secure tool stor- PAGE 7 - 8 7/09
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Heavy Duty Balanced Opposed Compressors - Ariel Corporation

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