Heavy Duty Balanced Opposed Compressors - Ariel Corporation
Heavy Duty Balanced Opposed Compressors - Ariel Corporation Heavy Duty Balanced Opposed Compressors - Ariel Corporation
FOR MODELS: JGZ AND JGU SECTION 5 - MAINTENANCE during assembly and aid in ease of removal. Place a Punch here to hold Table in place when sliding the Crosshead out of the Guide for removal FIGURE 5-8 CROSSHEAD ROLL- IN SUPPORT TABLE ASSEMBLY (G-11847) Crosshead Handle (A-7677) Alignment Tool (B-3496) Crosshead Pin FIGURE 5-9 CROSSHEAD PIN ALIGNMENT TOOL (B-3496) - TYPICAL 7/09 PAGE 5 - 15 Table Crosshead Guide Table Support - Use Side Cover Bolts Hand Wrench Tight to attach it to the Crosshead Guide Connecting Rod
FOR MODELS: JGZ AND JGU SECTION 5 - MAINTENANCE Spanner Wrench Adapter - Mounted on the Crosshead-Balance Nut with (3) Special Shoulder Bolts. Position the Open area toward the Spanner Wrench. Do not index open area greater than 90° or spanner wrench can become sprung. SEE CAUTION ON PAGE 5-14. Special High Strength Shoulder Bolts (3), Provided with Tool Crosshead- Balance Nut Spanner Wrench Reconfigure Tool with cylinder set to push against the top of the window for tightening the nut. 10,000 psi (690 bar) Rated Cylinder with 2.13 in. (54 mm) Stroke, Single Acting/ Spring Return. Separately Purchased Hand Pump Kit (G-12639) is Recommended to Power the Cylinder. FIGURE 5-10 CROSSHEAD-BALANCE NUT HYDRAULIC TORQUE TOOL (G-12645) - SHOWN FOR LOOSENING THE NUT - TYPICAL BICERA Type Crankcase Over-Pressure Relief Valves If the compressor is equipped with BICERA type crankcase over-pressure relief valves installed on the crosshead guides, inspect and exercise the valves periodically as required in Section 6, and after any over pressure occurrence. Be sure that the valves function properly and that the seals are in good condition. Customized re-build kits for BICERA type relief valves are available from Ariel Corporation. See the Ariel Parts List of a specific compressor for the valve part numbers and table below for the re-build kit part numbers. Refer to the instruction sheet included with the kits for more information. TABLE 5-1 BICERA TYPE VALVE RE-BUILD KIT PART NUMBERS BICERA Valve - Ariel Part No. Valve Model Re-build Kit - Ariel Part No. B-2370 4AW B-2370-K B-1566 4AW B-1566-K B-1115 4AB B-1115-K B-1496 6AB B-1496-K B-3709 6AB B-3709-K B-4481 10RD B-4481-K PAGE 5 - 16 7/09
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FOR MODELS: JGZ AND JGU SECTION 5 - MAINTENANCE<br />
Spanner Wrench Adapter<br />
- Mounted on the Crosshead-Balance<br />
Nut with<br />
(3) Special Shoulder<br />
Bolts. Position the Open<br />
area toward the Spanner<br />
Wrench. Do not index<br />
open area greater than<br />
90° or spanner wrench<br />
can become sprung. SEE<br />
CAUTION ON PAGE 5-14.<br />
Special High Strength<br />
Shoulder Bolts (3),<br />
Provided with Tool<br />
Crosshead-<br />
Balance Nut<br />
Spanner<br />
Wrench<br />
Reconfigure Tool<br />
with cylinder set<br />
to push against<br />
the top of the<br />
window for tightening<br />
the<br />
nut.<br />
10,000 psi (690 bar) Rated Cylinder with<br />
2.13 in. (54 mm) Stroke, Single Acting/<br />
Spring Return. Separately Purchased Hand<br />
Pump Kit (G-12639) is Recommended to<br />
Power the Cylinder.<br />
FIGURE 5-10 CROSSHEAD-BALANCE NUT HYDRAULIC TORQUE TOOL (G-12645) -<br />
SHOWN FOR LOOSENING THE NUT - TYPICAL<br />
BICERA Type Crankcase Over-Pressure Relief Valves<br />
If the compressor is equipped with BICERA type crankcase over-pressure relief valves<br />
installed on the crosshead guides, inspect and exercise the valves periodically as required<br />
in Section 6, and after any over pressure occurrence. Be sure that the valves function properly<br />
and that the seals are in good condition.<br />
Customized re-build kits for BICERA type relief valves are available from <strong>Ariel</strong> <strong>Corporation</strong>.<br />
See the <strong>Ariel</strong> Parts List of a specific compressor for the valve part numbers and table below<br />
for the re-build kit part numbers. Refer to the instruction sheet included with the kits for more<br />
information.<br />
TABLE 5-1 BICERA TYPE VALVE RE-BUILD KIT PART NUMBERS<br />
BICERA Valve - <strong>Ariel</strong> Part No. Valve Model Re-build Kit - <strong>Ariel</strong> Part No.<br />
B-2370 4AW B-2370-K<br />
B-1566 4AW B-1566-K<br />
B-1115 4AB B-1115-K<br />
B-1496 6AB B-1496-K<br />
B-3709 6AB B-3709-K<br />
B-4481 10RD B-4481-K<br />
PAGE 5 - 16 7/09