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Example of Integrated CFD and Experimental Studies ... - CFD4Aircraft

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<strong>Example</strong> <strong>of</strong> <strong>Integrated</strong> <strong>CFD</strong><br />

<strong>and</strong> <strong>Experimental</strong> <strong>Studies</strong>:<br />

Design <strong>of</strong> Flow Control in the<br />

FOI-EIC-01 Inlet<br />

Adam Jirásek<br />

Swedish Defence Research<br />

Agency FOI<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007


Propulsion Integration project<br />

Conceptual study <strong>of</strong> a UAV propulsion<br />

FOI<br />

Volvo Aeronautics Company<br />

SAAB Aerospace<br />

Financed by Swedish Defence Materiel<br />

Administration, FMV<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007


Propulsion integration project<br />

Aerodynamics<br />

Aeroelasticity<br />

Structure <strong>and</strong> materials<br />

Signature studies<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007


Design <strong>of</strong> flow control in inlet<br />

Problems with distortion<br />

<strong>and</strong> recovery<br />

VG restructure flow in<br />

inlet<br />

Sub-boundary layer VGs<br />

(50% δ)<br />

A number <strong>of</strong> geometrical<br />

parameters<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007


Role <strong>of</strong> <strong>CFD</strong> <strong>and</strong> WT in AD<br />

<strong>CFD</strong>, WT advantages<br />

<strong>and</strong> difficulties<br />

<strong>CFD</strong><br />

Wind<br />

tunnel<br />

Advantages<br />

Geometrical modifications<br />

Reynolds number<br />

A large number <strong>of</strong> flow<br />

conditions<br />

Difficulties<br />

Time consuming to get<br />

solution<br />

Extensive or too many<br />

modifications <strong>of</strong> geometry<br />

Full scale Re<br />

Reproduced with permission,<br />

* Tinoco 1998<br />

*Tinoco, The Changing Role <strong>of</strong> Computational Fluid Dynamics in Aircraft Development, AIAA<br />

Paper 98-2512, 1998<br />

# Hamstra J. W. <strong>and</strong> Miller D. N. <strong>and</strong> Traux P. P. <strong>and</strong> Anderson B. H. <strong>and</strong> Wendt B. J., Active inlet<br />

flow control technology demonstration, Aeronautical Journal 2002(104), 2001<br />

Reproduced with permission,<br />

# Hamstra 2001<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007


Flow control design within<br />

Propulsion Integration project<br />

<strong>CFD</strong>/DOE design WT testing T1500 Post-WT <strong>CFD</strong><br />

Design parameters,<br />

One design flow condition,<br />

<strong>CFD</strong>, DOE<br />

<br />

Response surface,<br />

Two VG installation<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007


Phase I - <strong>CFD</strong>-DOE study (1)<br />

SSS<br />

<strong>CFD</strong> – DOE<br />

Only geometrical<br />

parameters (5-7 params.)<br />

One flow conditions<br />

CCD matrix (27-46 runs)<br />

Response surfaces<br />

Significance <strong>of</strong> factors<br />

Locus <strong>of</strong> optimum<br />

(h=27.5%d, l/h=8.25, s/h=3.5,<br />

Δx/h=6.75, α p not significant)<br />

Graphical interpretation<br />

factor t-value<br />

DC 0<br />

84.35<br />

h 13.05<br />

Δx/h 12.92<br />

Δx 9.62<br />

Δx 2 6.93<br />

h 2 6.79<br />

Δx/h 4.90<br />

s/h 4.19<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007


Phase I - <strong>CFD</strong>-DOE study (2)<br />

The most important<br />

Position <strong>of</strong> separation<br />

Boundary layer thickness<br />

configuration DC 60<br />

[%] Recov.[%]<br />

w/o VGs 57.13 96.45<br />

One row 2.97 98.42<br />

Two row 5.96 98.30<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007


Phase II - WT test<br />

WT model, FOI 1500 WT<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007


Phase II - WT test<br />

WT test results<br />

M=0.85, three Re numbers<br />

max. value <strong>of</strong> corrected mass flow<br />

w/o VGs<br />

Two row VGs<br />

Re w/o VGs with VGs<br />

x10 6 DC 60<br />

Recov DC 60<br />

Recov<br />

2.9 56.2 94.7 24.3 94.6<br />

5.9 53.5 95.1 11.5 95.4<br />

7.0 52.5 95.1 21.6 95.3<br />

Re 2.9 mil 5.9 mil 7.0 mil<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007


Phase III – Post-WT <strong>CFD</strong> analysis<br />

Direct analysis <strong>of</strong> WT test<br />

Additional vortices in sector 5,7<br />

Analysis <strong>of</strong> effect <strong>of</strong> Re<br />

Test at different flight<br />

conditions<br />

Missing VGs<br />

All VGs<br />

Missing VG<br />

Test <strong>of</strong> different VGs<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007


Conclusion<br />

Technical level<br />

Tools <strong>and</strong> procedures for design <strong>of</strong> VG flow<br />

control<br />

Project level<br />

Efficient use <strong>of</strong> <strong>CFD</strong> – WT interaction<br />

Planning<br />

<strong>CFD</strong> design with geometrical parameters<br />

Evaluation <strong>of</strong> Reynolds number effect<br />

Study <strong>of</strong> wind tunnel test<br />

Can help in planning WT campaign<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007


Acknowledgment<br />

Swedish Defence Materiel Administration, FMV,<br />

is acknowledged for financing the project<br />

3 rd International Symposium on Integrating <strong>CFD</strong> <strong>and</strong> Experiments in Aerodynamics<br />

the US Air Force Academy<br />

Colorado Springs, CO, USA<br />

June 21 st –22 nd , 2007

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