Pharmaceutical Spray Balls - Sani-Matic, Inc.
Pharmaceutical Spray Balls - Sani-Matic, Inc.
Pharmaceutical Spray Balls - Sani-Matic, Inc.
- No tags were found...
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
B I O - P H A R M<br />
<strong>Pharmaceutical</strong> <strong>Spray</strong> <strong>Balls</strong><br />
Custom Engineered and Precision Drilled<br />
<strong>Sani</strong>-<strong>Matic</strong> <strong>Spray</strong> <strong>Balls</strong> are designed utilizing the latest technology to<br />
create a 3D model of the spray balls in your process vessels. This allows<br />
us to engineer the most effective static spray device and drill pattern<br />
to ensure proper coverage of all ports and surfaces.<br />
With decades of experience in spray technology and Bio-Pharm CIP<br />
applications, the <strong>Sani</strong>-<strong>Matic</strong> team understands the spray dynamics<br />
required to ensure proper flow rates, pressures and geometries.<br />
Why Choose <strong>Sani</strong>-<strong>Matic</strong><br />
<strong>Spray</strong> <strong>Balls</strong> and Supply Tubes<br />
• Custom engineered in 3D<br />
• Precision drilled on CNC machine<br />
• Pass Riboflavin testing the first time<br />
• Documented for future replacement<br />
Once the spray pattern and design have been<br />
determined, <strong>Sani</strong>-<strong>Matic</strong> manufactures the spray balls<br />
and supply tubes to deliver the solution. Orbital<br />
welding of the spray balls and custom patterns<br />
drilled with a CNC machine provide repeatable and<br />
consistent patterns.<br />
<strong>Sani</strong>tary tube welds use orbital welding wherever possible. All product contact<br />
welds are ground and polished to meet your interior finish requirements.<br />
Orbital welds are borescope inspected to meet ASME-BPE standards.<br />
Spherical <strong>Spray</strong> Ball (slip collar connection)<br />
A<br />
C<br />
B<br />
E<br />
D<br />
Ball<br />
Diameter<br />
4.0”<br />
3.0”<br />
2.5”<br />
2.0”<br />
1.5”<br />
Standard <strong>Spray</strong> Ball Dimensions<br />
A B C D E<br />
Ø 2” 1” Ø 13/64” 5 31/32” 55°<br />
Ø 1 1/2” 11/16” Ø 13/64” 5 3/4” 62°<br />
Ø 1” 3/8” Ø 9/64” 5 3/8” 70°<br />
Ø 2” 1” Ø 13/64” 4 13/16” 45°<br />
Ø 1 1/2” 11/16” Ø 13/64” 4 25/32” 55°<br />
Ø 1” 3/8” Ø 9/64” 4 11/32” 67°<br />
Ø 1 1/2” 11/16” Ø 13/64” 4 1/4” 48°<br />
Ø 1” 3/8” Ø 9/64” 3 27/32” 62°<br />
Ø 1” 3/8” Ø 9/64” 3 5/16” 57°<br />
Ø 3/4” 1/4” Ø 9/64” 3 3/32” 62°<br />
Ø 1” 3/8” Ø 9/64” 2 25/32” 41°<br />
Ø 3/4” 1/4” Ø 9/64” 2 17/32” 55°<br />
Ø 1/2” 3/16” Ø 5/65” 2 9/16” 63°<br />
Spherical <strong>Spray</strong> Ball (butt weld connection)<br />
A<br />
E<br />
D<br />
Ball<br />
Diameter<br />
4.0”<br />
3.0”<br />
2.5”<br />
2.0”<br />
1.5”<br />
A D E<br />
Ø 2” 5 3/8” 55°<br />
Ø 1 1/2” 5 1/2” 62°<br />
Ø 1” 5 9/16” 70°<br />
Ø 2” 4 1/4” 45°<br />
Ø 1 1/2” 4 7/16” 55°<br />
Ø 1” 4 1/2” 67°<br />
Ø 1 1/2” 3 29/32” 48°<br />
Ø 1” 3 31/32” 62°<br />
Ø 1” 3 7/16” 57°<br />
Ø 3/4” 3 1/2” 62°<br />
Ø 1” 2 7/8” 41°<br />
Ø 3/4” 2 31/32” 55°<br />
Ø 1/2” 3 1/32” 63°<br />
Tangent <strong>Spray</strong> Ball (slip collar connection)*<br />
* Tangent <strong>Spray</strong> <strong>Balls</strong> offer optimal angles for vertical tank applications.<br />
D<br />
C<br />
B<br />
A<br />
E<br />
Ball<br />
Diameter<br />
A B C D E<br />
2.5” Ø 1 1/2” 11/16” Ø 13/64” 4 5/16” 90°<br />
Tangent <strong>Spray</strong> Ball (butt weld connection)*<br />
* Tangent <strong>Spray</strong> <strong>Balls</strong> offer optimal angles for vertical tank applications.<br />
D<br />
A<br />
E<br />
(MAX 90º)<br />
Ball<br />
Diameter<br />
A D E<br />
2.5” Ø 1 1/2” 3 15/16” 90°<br />
P:800.356.3300 F:608.222.5348 sanimatic.com 1915 S. Stoughton Rd., Madison, WI 53716
B I O - P H A R M<br />
Custom <strong>Spray</strong> Ball Nomenclature<br />
1 2 3 4 5 6 7 8 9<br />
SB GPM PSI Ra<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
Selection Option Description<br />
Drill Pattern 3 Special <strong>Spray</strong> Pattern (diagram req’d)<br />
Ball Diameter<br />
Connection Size<br />
Connection Style<br />
Flow (GPM)<br />
**Max Flow Rate Chart<br />
Pressure (PSI)<br />
Finish (Ra)<br />
1.5 1.50” - round only<br />
2.0 2.00” - round only<br />
2.5 2.50” - round or tangential<br />
3.0 3.00” - round only<br />
4.0 4.00” - round only<br />
0.50” 0.50"<br />
0.75” 0.75"<br />
1.00” 1.00"<br />
1.50” 1.50"<br />
2.00” 2.00"<br />
2.50” 2.50"<br />
SC<br />
BW<br />
Custom<br />
Slip Collar (standard)<br />
Butt Weld<br />
Enter GPM (see chart at right)<br />
25 25 psi (standard)<br />
Custom<br />
Enter PSI (maximum 70 PSI)<br />
25 25 Ra/180 Grit<br />
15-20 15-20 Ra/240 Grit<br />
9-11 9-11 Ra/320 Grit<br />
Finish Option (EP) EP Electropolish (added to any finish)<br />
<strong>Spray</strong> Ball Design<br />
S<br />
T<br />
Spherical design<br />
Tangential design<br />
Calculate recommended<br />
minimum flow rate for cleaning<br />
of vertical process vessels<br />
D’ x 3GPM = <strong>Spray</strong> Ball GPM<br />
A minimum flow rate of 3 gallons/minute-foot (tank circumference) is<br />
suggested to produce the required flow of solution across vessel surfaces.<br />
Connection Size<br />
Maximum Flow<br />
0.50” 12 gpm<br />
0.75” 25 gpm<br />
1.00” 40 gpm<br />
1.50” 100 gpm<br />
2.00” 240 gpm<br />
2.50” 400 gpm<br />
Custom Supply Tube Nomenclature<br />
1 2 3 4 5 6 7 8<br />
ST<br />
Ra<br />
Double Ball Tee Nomenclature<br />
1 2 3 4 5 6 7<br />
DT<br />
Ra<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
Selection Option Description<br />
Tube<br />
Diameter<br />
Tank<br />
Connection<br />
Internal<br />
Connection<br />
External<br />
Connection<br />
Internal<br />
Length<br />
External<br />
Length<br />
Finish (Ra)<br />
Finish<br />
Option (EP)<br />
0.5 0.50”<br />
0.75 0.75”<br />
1.0 1.00”<br />
1.5 1.50”<br />
2.0 2.00”<br />
2.5 2.50”<br />
1.5 1.50” End Cap Tri-Clamp<br />
2.0 2.00” End Cap Tri-Clamp<br />
2.5 2.50” End Cap Tri-Clamp<br />
3.0 3.00” End Cap Tri-Clamp<br />
4.0 4.00” End Cap Tri-Clamp<br />
6.0 6.00” End Cap Tri-Clamp<br />
BW<br />
SC<br />
TC<br />
Flange<br />
Butt Weld (standard)<br />
Slip Collar<br />
Tri-Clamp Ferrule (standard)<br />
Flange<br />
Determined in design<br />
Determined in design<br />
25 25 Ra/180 Grit (standard)<br />
15-20 15-20 Ra/240 Grit<br />
9-11 9-11 RA/320 Grit<br />
EP<br />
Electropolish (added to any finish)<br />
6<br />
5<br />
1<br />
3<br />
4<br />
2<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
Selection Option Description<br />
Tube<br />
Diameter<br />
0.5 0.50”<br />
0.75 0.75”<br />
1.0 1.00”<br />
1.5 1.50”<br />
2.0 2.00”<br />
Connection SC Slip Collar (standard)<br />
Ball<br />
Connection<br />
Leg Length<br />
Leg Length<br />
Finish (Ra)<br />
Finish<br />
Option (EP)<br />
SC<br />
BW<br />
Slip Collar (standard)<br />
Butt Weld<br />
Determined in design<br />
Determined in design<br />
25 25 Ra/180 Grit<br />
15-20 15-20 Ra/240 Grit<br />
9-11 9-11 Ra/320 Grit<br />
EP<br />
Electropolish<br />
(added to any finish)<br />
1<br />
(For Double Ball Tee,<br />
select Supply Tube<br />
from left)<br />
2<br />
4 5<br />
3<br />
BP-PSB-0311<br />
P:800.356.3300 F:608.222.5348 sanimatic.com 1915 S. Stoughton Rd., Madison, WI 53716