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© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

Validation of Numerical Methods<br />

in<br />

Defrost Simulations<br />

Technology Process Consulting<br />

www.iconCFD.com<br />

MSc Tobias Völker | t.voelker@iconcfd.com<br />

Dr. Ries Bouwman | r.bouwman@iconcfd.com<br />

5th OpenFOAM® Workshop, Gothenburg<br />

OpenFOAM is a registered trade mark of OpenCFD® Limited<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


Contents<br />

© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

Introduction to<br />

--<br />

Icon Open Source CFD<br />

--<br />

MGLET CFD<br />

Meshing<br />

Modelling<br />

--<br />

LES<br />

--<br />

RANS<br />

Experiments<br />

Comparison and Conclusions<br />

Open Source CFD International Conference<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

Icon Worldwide<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

International Customers<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


MGLET CFD<br />

© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

Tool was developed in 1980 by<br />

--<br />

University of German Armed Forces (Neubiberg)<br />

--<br />

Technical University of Munich<br />

Programming language is Fortran 77 and Fortran 90<br />

Mesh generator for block structured, cartesian volume meshes<br />

Solver for DNS and LES simulations<br />

--<br />

Smagorinsky turbulence modell<br />

Fully parallelised and works with multigrid method<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


Icon Open Source CFD<br />

© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

Why Open Source<br />

--<br />

Reducing Total Cost of Ownership (TCO) of CFD process<br />

--<br />

Scalable, robust, long-term solutions<br />

--<br />

Cutting edge technology for improved accuracy<br />

--<br />

Customisability<br />

Since Icon are committed to providing the best solutions for customer<br />

requirements, this increasingly means Open Source software.<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

FOAMpro is ICON’s customised<br />

CFD service package based on<br />

open source technology<br />

Four main components:<br />

--<br />

Advanced hex-dominant<br />

parallel meshing without<br />

license limitations<br />

--<br />

Enhanced solution and<br />

analysis routines without<br />

license limitations<br />

--<br />

First class user support<br />

--<br />

Graphical user interface for<br />

simple case set-up<br />

Graphical<br />

User<br />

Interface<br />

Advanced<br />

Parallel<br />

Meshing<br />

Technical<br />

Support<br />

Enhanced<br />

Solvers<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


Meshing<br />

© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

MGLET<br />

--<br />

CAD surface input<br />

--<br />

Structured<br />

--<br />

No prism layers, strong local refinement<br />

needed<br />

Icon Open Source CFD<br />

--<br />

STL surface input<br />

--<br />

Hex-dominant<br />

--<br />

Prism layers, feature line capturing<br />

~80 million cells<br />

~30 million cells<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


Modelling MGLET<br />

© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

LES<br />

--<br />

Time intensive<br />

--<br />

Visualisation of turbulent<br />

eddies and structures<br />

va lue [m/s]<br />

1,70<br />

1,65<br />

1,60<br />

1,55<br />

1,50<br />

1,45<br />

Integral value of velo ci ties<br />

1,40<br />

1,35<br />

1,30<br />

4005 00 6007 00 800 900 1000 1100 1200 1300 1400<br />

time [ms ]<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


Modelling Icon Open Source CFD<br />

© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

RANS<br />

--<br />

Efficient<br />

--<br />

No visualisation of<br />

turbulent eddies and<br />

structures<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


Coupling with AURA<br />

© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

Heat conduction and radiation<br />

De-icing<br />

Transient<br />

LES and RANS<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

Experiment vs LES<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

Experiment vs RANS<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

LES vs RANS<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


Conclusions<br />

© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

LES<br />

--<br />

Time intensive<br />

--<br />

Visualisation of turbulent eddies and structures<br />

--<br />

Differences on passenger side<br />

RANS<br />

--<br />

Fast and very efficient for steady state simulations<br />

--<br />

Similar differences on passenger side<br />

--<br />

No visualisation of time dependent events<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

www.opensourceCFD.com<br />

4-5 November 2010, Munich<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992


© 2010 Icon Technology & Process Consulting Ltd. All rights reserved.<br />

The contents of this archive is supplied in confidence, and commercial security on<br />

its contents must be maintained. It must not be used for any purpose other than for<br />

which it is supplied, nor may any information be disclosed to unauthorised persons.<br />

It must not be reproduced in whole or in part without permission in writing from Icon.<br />

Icon acknowledges the support of the VW Group<br />

Technology Process Consulting<br />

www.iconCFD.com<br />

© 1992 - 2010 Icon Technology & Process Consulting Ltd. All rights Reserved<br />

www.iconCFD.com<br />

www.opensourceCFD.com<br />

ICON | www.iconCFD.com | Delivering Independent and Confidential Support and Expertise since 1992

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