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<strong>Asphalt</strong><strong>Review</strong><br />

<strong>Volume</strong> <strong>30</strong> <strong>Number</strong> 1 June/July 2011<br />

From the AAPA Chairman 22<br />

From the AAPA CEO 24<br />

Queensland road network – improving<br />

resilience to natural disasters 27<br />

Sustainability as a factor in future<br />

road pavement tenders <strong>30</strong><br />

Long term full depth asphalt pavement performance<br />

in Australia – Part 2 32<br />

AAPA establishes carbon price working group 37<br />

Have your skills formally recognised 40<br />

AAPA releases a new Bitumen Burns Card 41


ASPHALT REVIEW<br />

Chairman’s Report<br />

Sergio Cinerari,<br />

Chairman, AAPA<br />

The middle of the financial year is always<br />

a busy time, with some contract work<br />

needed to be completed and planning for<br />

the next year. This year there is also a need<br />

to plan to meet the demands from the<br />

Queensland floods. But we should do more<br />

than just plan for one or two years; instead<br />

we should be planning for the long term of<br />

our industry.<br />

Roads are the backbones of our<br />

communities. They link production and<br />

supply of goods, agriculture and markets,<br />

mines and ports. Over Australia’s history,<br />

roads have been the most important<br />

infrastructure that has enabled Australia to<br />

grow and they will continue to be needed<br />

to maintain our economy and wellbeing.<br />

Our responsibility as an industry<br />

is therefore to maintain high quality<br />

and affordable roads, and to do that,<br />

we must also ensure that our industry<br />

remains sustainable.<br />

When planning for the future we must<br />

look to the long term. With this in mind,<br />

AAPA encourages governments to provide<br />

details of long term roads infrastructure<br />

programs. With a four or five year plan,<br />

industry can better manage its resources<br />

to meet the ongoing requirements in<br />

materials, equipment and importantly,<br />

trained workers.<br />

As we look to the future we must also<br />

ensure our industry operates effectively<br />

and in the most environmentally<br />

sustainable way. Some governments<br />

already include non-price attributes in<br />

contracts and with initiatives such as<br />

the VicRoads’ INVEST 5 star project<br />

rating scheme (described in this edition<br />

of <strong>Asphalt</strong> <strong>Review</strong>) performance and<br />

environmental outcomes are likely to<br />

become more important. This in itself<br />

is a reason to ensure that our activities<br />

are as sustainable as possible. However,<br />

as a key industry in Australia, we also<br />

have a community responsibility to apply<br />

sustainable practices.<br />

It is therefore a credit to our industry that<br />

we have embraced the warm mix asphalt<br />

technology and I congratulate the New<br />

South Wales RTA for its new specifications<br />

that allow the use of warm mix. Other<br />

governments are also supporting this<br />

technology with its many benefits, including<br />

lower greenhouse emissions.<br />

Our industry is also strongly embracing<br />

the use of recycled asphalt pavements<br />

(RAP). Bitumen, sprayed seals and asphalt<br />

are already very low sources of greenhouse<br />

gas emissions. However, these materials<br />

are also fully recyclable and this reduces<br />

the overall greenhouse emissions even<br />

further. It also reduces the demand on new<br />

raw material such as aggregates. A sealed<br />

road is therefore a long linear quarry able<br />

to provide materials for current and<br />

future generations.<br />

The current AAPA project investigating<br />

perpetual pavements is another example<br />

of the industry working to identify even<br />

more sustainable pavements. These will<br />

last indefinitely with just the top wearing<br />

course being replaced every 15 to 20 years<br />

and that removed material being reused in<br />

another pavement.<br />

Despite the obvious sustainable nature<br />

of bituminous pavements, we must ensure<br />

that decision makers in government and<br />

the community at large are aware of the<br />

low impacts. For example; even though<br />

bitumen is a hydrocarbon, it is not<br />

combusted and the government’s proposed<br />

carbon price does not inadvertently apply<br />

to bitumen.<br />

So as we plan for the next year and<br />

beyond, we should all remember that our<br />

industry should be planning not just for<br />

one or two years, but instead, should be<br />

looking to the long term of our<br />

key industry.<br />

Before finishing my note I must inform<br />

AAPA members of two changes to the<br />

AAPA Board. Firstly Mark Barraclough<br />

has resigned from Fulton Hogan and from<br />

the Board. Mark was only on the Board<br />

for a short period but I and other Board<br />

members valued his contribution. On<br />

behalf of all Board members and AAPA<br />

I wish him well in whatever career he<br />

decides to pursue in future. Mark is to be<br />

replaced by Duncan Fraser on the Board<br />

and I look forward to working with him.<br />

Kevin McCullough has resigned<br />

from Boral <strong>Asphalt</strong> to work for another<br />

Queensland-based pavement company.<br />

Kevin was Vice-Chairman and also only<br />

served on the Board for a few meetings.<br />

However, like Mark, his contribution was<br />

greatly valued. A replacement for Kevin has<br />

not yet been made.<br />

Whilst talking about people, I<br />

should welcome two new key staff<br />

members to AAPA. They are Jim Beesley<br />

and Rick Hattam. Jim has commenced<br />

as the first AAPA Regional Executive<br />

in Western Australia and Rick as the<br />

Regional Executive in Victoria. Both men<br />

have many years of experience in our<br />

industry and will help us to plan for and<br />

achieve a long lasting and sustainable<br />

pavement industry.<br />

22 ROADS JUNE/JULY 2011


Avoiding<br />

is easy with


ASPHALT REVIEW<br />

CEO’S REPORT<br />

John Lambert,<br />

CEO, AAPA<br />

A few weeks ago, I was discussing the<br />

impacts of the high rainfall in areas such<br />

as Victoria. We all recognise the massive<br />

damage due to the Queensland floods,<br />

but in many other parts of eastern<br />

Australia, there has also been rainfall<br />

significantly above the last decade’s<br />

average. Those of us who have worked in<br />

our industry for many years can remember<br />

times of high rainfall, but for those who<br />

have only worked for a decade or less,<br />

there are many new challenges to address.<br />

With a focus on meeting contract<br />

deadlines or completing work earlier to<br />

achieve a bonus combined with unusually<br />

wet conditions, there is a potential risk to<br />

pavement life. It is therefore important<br />

that the skills and experience held by many<br />

in our industry are passed on to those with<br />

less experience.<br />

AAPA has provided practical training<br />

courses for many years using experienced<br />

trainers such as Walter Holtrop. One of<br />

AAPA’s key functions over the next year<br />

will be to continue developing our existing<br />

training courses and, where appropriate,<br />

develop new courses. These will ensure the<br />

training reflects the needs of our industry.<br />

One such course being developed will<br />

provide better knowledge of unbound<br />

granular pavements. Our major flexible<br />

pavements conference in September<br />

and regular breakfast meetings also<br />

provide valuable information on a wide<br />

range of current and emerging issues<br />

and technologies.<br />

However, a key to AAPA’s contribution<br />

to our industry has been through its State<br />

Branches and its Regional Executives.<br />

Each jurisdiction, other than the Northern<br />

Territory and the ACT, has a Branch<br />

chaired by one of its major producer<br />

members. And in the Northern Territory,<br />

a joint industry/government working group<br />

has been established. Also, three States –<br />

Qld, NSW and Victoria – have a full-time<br />

AAPA Regional Executive.<br />

Regional Executives support the<br />

activities of each Branch as well as<br />

helping to identify and lead key projects.<br />

Importantly, they provide the links between<br />

industry and government members,<br />

particularly in technical areas, but also in<br />

areas such as health and safety. Together,<br />

the Regional Executives also provide a<br />

national resource to support our industry.<br />

Regional Executives comprise people<br />

with many years of direct and relevant<br />

experience. In Queensland and NSW,<br />

the Regional Executives are Rob Vos and<br />

Dougall Broadfoot respectively and I am<br />

pleased to announce that Rick Hattam<br />

has been appointed as the new Regional<br />

Executive for Victoria.<br />

Rick has taken the position left by<br />

Cassandra Simpson who had the position<br />

on a 12 month secondment from VicRoads.<br />

Cassandra has returned to VicRoads and<br />

I express my great thanks to Cassandra and<br />

VicRoads for a fantastic 12 month period.<br />

Rick, like Cassandra, has had many years<br />

in our industry having previously worked<br />

for VicRoads and its predecessor,<br />

the Country Roads Board (CRB). He has<br />

also worked on pavements in Scotland<br />

and Fiji. Prior to joining AAPA, Rick<br />

was the Works Manager in the Golden<br />

Plains Council and brings not only state<br />

road authority experience, but also local<br />

government experience. On behalf of all<br />

of AAPA I welcome Rick.<br />

Recognising the important role that the<br />

Regional Executive plays in our industry,<br />

and recognising the emerging challenges<br />

and opportunities in Western Australia,<br />

the Board determined to appoint an<br />

executive for that State.<br />

As a result, Jim Beesley has been<br />

appointed as the first AAPA Regional<br />

Executive in WA. Like Rick, Jim has many<br />

years working in our industry, but in Jim’s<br />

case, he has worked for several of the key<br />

producers in Western Australia,<br />

most recently with Downer EDI Works.<br />

He brings not only a detailed knowledge<br />

of the industry, but also knows most of<br />

the key players in the WA sector.<br />

One of the reasons for appointing an<br />

Executive in WA was the recognition<br />

that there are some differences between<br />

pavements in Western Australia and those<br />

in the eastern states. On a recent tour of<br />

some road projects it was clear that the<br />

predominant sub-base is sand, a different<br />

sub-base to most pavements in the eastern<br />

states. Western Australia also has huge<br />

distances to travel and massive mining<br />

infrastructure. Jim will help to address<br />

these differences but also, through links<br />

with the other Regional Executives, be able<br />

to share information nationally.<br />

For example: experience in outback<br />

Queensland will be able to be more<br />

effectively shared with Western Australia<br />

and vica-versa. On behalf of all of AAPA I<br />

welcome Jim.<br />

With a full complement of staff AAPA is<br />

able to provide maximum support for our<br />

industry. This includes working with the<br />

Federal Government to ensure that future<br />

carbon pricing does not unfairly impact<br />

on our industry. We are also continuing<br />

to promote sustainable practices such as<br />

warm mix asphalt and increased use of<br />

recycled asphalt.<br />

An example of the work of the Regional<br />

Executives is that at a recent AAPA<br />

Vicroads/industry meeting it was agreed<br />

to work together to prepare new draft<br />

specification to allow warm mix.<br />

This is to be done so it is ready to be<br />

adopted, provided the assumed positive<br />

outcomes from the AAPA/Austroads Warm<br />

Mix Validation Project are achieved.<br />

In Queensland, Rob Vos has supported<br />

industry and government colleagues in that<br />

state to respond effectively to the floods<br />

(refer to the article on the Queensland<br />

Floods in this edition of <strong>Asphalt</strong> <strong>Review</strong>).<br />

The AAPA National Technology<br />

Committee, supported by the Regional<br />

Executives, is also working with members<br />

and the governments of Australia through<br />

Austroads to ensure that technical<br />

standards are appropriate and are<br />

applied equitably.<br />

With four Regional Executives AAPA<br />

promises to deliver an invaluable service to<br />

its members next year and beyond, and I<br />

look forward to working with them for the<br />

betterment of our industry.<br />

One of the activities of AAPA is to<br />

provide current and accurate technical<br />

24 ROADS JUNE/JULY 2011


ASPHALT REVIEW<br />

OLEXOBIT ® MAX is a polymer modified binder for sprayed sealing applications that provides<br />

protection against cracking in strain alleviating membranes.<br />

Thanks to the unique OLEXOBIT ® polymer technology pioneered by BP Bitumen, OLEXOBIT ® MAX<br />

delivers valuable performance benefits:<br />

• Excellent resistance to crack reflection in strain alleviating membranes.<br />

• Minimised risk of reflection cracking on existing cracked surfaces where the cracks are<br />

active, or where the potential for cracking exists. It is also suitable for use in severe high<br />

stress seal applications.<br />

• Superior early life adhesion and excellent long-term aggregate retention.<br />

For more information about OLEXOBIT ® MAX,<br />

visit our website: www.bpbitumen.com.au<br />

e-mail: bpbitumenaustralia@bp.com<br />

Technical Helpline: 1800 24 88 66 (FREECALL)<br />

ROADS JUNE/JULY 2011 25


ASPHALT REVIEW<br />

CEO’s Report continued...<br />

information. As a result, AAPA has recently<br />

released a guide to the safe handling of<br />

bitumen hoses.<br />

Bitumen at elevated temperatures can<br />

cause major burns if not handled correctly<br />

and in this edition of <strong>Asphalt</strong> <strong>Review</strong> there<br />

is information on the appropriate response<br />

to a burn. However, the aim of our industry<br />

is that there are never any bitumen burns.<br />

Recognising that new bitumen hoses and<br />

couplings are now available, AAPA has<br />

reviewed and updated its Guide 7,<br />

Safe Use of Bitumen Transfer Hoses.<br />

The new guide was prepared with the<br />

assistance of bitumen hose manufacturers<br />

and representatives of major AAPA<br />

members through the Bituminous<br />

Surfacing Research Reference Group<br />

(BSRRG) and the AAPA National<br />

Technology Committee. The new guide<br />

provides recommendations for the<br />

information of all employees, supervisors<br />

and managers who are involved in bitumen<br />

transfers. The guide is available for free<br />

download from the AAPA website.<br />

Safety is always of paramount<br />

importance to everyone in our industry. It<br />

is also important that the general public<br />

is aware of the need to ensure safety,<br />

particularly around roadside worksites.<br />

In Australia we thankfully have few<br />

incidents, and even fewer deaths, but<br />

any incident and certainly deaths, are<br />

unacceptable. Did you know that in 2009,<br />

667 US workers and motorists were killed<br />

in highway work zones and more than<br />

40,000 were injured<br />

To help reduce the number of injuries<br />

and deaths, the US commenced a<br />

National Work Zone Awareness Week<br />

in 1999. This program is part of the US<br />

Department of Transport, Federal Highway<br />

Administration Work Zone Mobility and<br />

Safety Program and to remind drivers how<br />

important it is to keep highway workers,<br />

themselves and passengers safe.<br />

The program has significantly helped<br />

to reduce the number of deaths and serious<br />

injuries in the US, but from the figures<br />

above, there is still a long way to go.<br />

With our significantly smaller population<br />

and strong focus on safety around<br />

worksites, the number of deaths and<br />

injuries is tiny in comparison.<br />

However, even one death is one too<br />

many and AAPA’s industry and state road<br />

authority members constantly focus<br />

on making work zones even safer; for<br />

example, by always considering better<br />

ways to separate traffic from workers,<br />

such as through road closures.<br />

For information about the US<br />

Department of Transport Work Zone<br />

Mobility and Safety Program and the 2011<br />

Work Zone Awareness Week refer to<br />

www.ops.fhwa.dot.gov/wz<br />

7949278AA<br />

26 ROADS JUNE/JULY 2011


ASPHALT REVIEW<br />

Queensland road network<br />

– improving resilience to<br />

natural disasters<br />

The cyclones and floods in Queensland,<br />

shocking as they were, have provided<br />

the roads industry with unprecedented<br />

challenges and opportunities.<br />

Damage has occurred across the whole<br />

state and, for the roads, 85% has been in<br />

pavement damage. Fast flowing waters<br />

have washed away granular material<br />

and thin road surfaces while the flooded<br />

pavements have weakened and deformed.<br />

Road users quickly became aware of<br />

the inconveniences of limited or no<br />

access but the economic consequences of<br />

damaged and impassable roads has the<br />

long term impact.<br />

At the AAPA Queensland Branch<br />

communications forum in April 2011<br />

Shane Doran (1) of Queensland Transport<br />

and Main Roads Department detailed<br />

how the reconstruction would take place<br />

and the department would mobilise<br />

the resources.<br />

Extent of damage<br />

By Robert Vos<br />

AAPA Queensland Executive<br />

Queensland Transport Network reconstruction damage by region<br />

during natural disasters in 2010 and 2011 (1)<br />

Cecil Plains East showing example of pavement<br />

damage (1) (photo courtesy of Queensland Transport<br />

and Main Road)<br />

News reports have clearly presented the<br />

extent and magnitude of the natural<br />

disasters that have hit Queensland in 2010<br />

and 2011. Cyclones Olga, Neville, Ului<br />

and Paul in the first quarter of 2010 were<br />

followed by flooding in South West and<br />

South East Queensland in the 3rd quarter.<br />

From January to March 2011 tropical<br />

cyclones Tasha, Anthony and Yasi added<br />

to the monsoonal flooding which impacted<br />

most of the state.<br />

Over 9,000km of the Queensland road<br />

network was damaged by the weather<br />

events, 29 % of the state’s rail network was<br />

impacted and 89 bridges and culverts were<br />

damaged. Significant pavement damage<br />

has occurred, in addition to landslips on<br />

slopes and damage to culverts and bridges.<br />

Of the transport network, Queensland’s<br />

road infrastructure bore a major portion<br />

of the damage from these natural events<br />

leaving the state little choice but to look<br />

to the National Disaster Relief & Recovery<br />

Arrangements for assistance. This<br />

assistance provides a 75% contribution<br />

from the Commonwealth Government for<br />

reconstruction of damaged infrastructure<br />

within 24 months.<br />

By mid May 2011 the estimate of the<br />

repair bill for the Queensland Transport<br />

Network was $4.36 billion. With the<br />

short time frame to undertake the<br />

reconstruction, this will put pressure on<br />

all parts on the road construction and<br />

maintenance industry to deliver. The<br />

disruption of the broad road and rail<br />

network was a reminder to all of the<br />

important part the transport network<br />

plays in providing the necessities of life;<br />

food and medical care, but importantly<br />

too in this resource rich state, the need<br />

to maintain a constant stream of exports<br />

which underpin the Queensland GDP.<br />

Delivering the program<br />

Under the title “Transport Network<br />

Reconstruction Program (TNRP)” (1) ,<br />

the Department of Transport and Main<br />

Roads has embarked on a well structured<br />

ROADS JUNE/JULY 2011 27


ASPHALT REVIEW<br />

Governance and delivery hierarchy (1)<br />

delivery framework where the overall<br />

coordination and funding is through a<br />

Statewide Program Office with 12 Regional<br />

Program Offices established to design,<br />

specify, clear approval, tender and deliver<br />

the program. At state and regional level,<br />

use is being made of departmental and<br />

professional consulting staff to facilitate<br />

and speedup the delivery. Governance,<br />

accountability and transparency are being<br />

maintained in the process, which includes<br />

the Federal Inspectorate to oversee the<br />

interests of the federal funders.<br />

The magnitude of the required repairs<br />

can be difficult to grasp, historical funding<br />

for road repairs has been in the order<br />

of $20 million to $50 billion. Unless an<br />

extended reconstruction timeframe is<br />

approved, the peak annual expenditure<br />

could be as much as 100 times more.<br />

The overarching delivery philosophies<br />

include reconstruction delivery by the<br />

regions supported by local prequalified<br />

contracting capability and use of major<br />

contractors to supplement local industry.<br />

It was anticipated that 65% of the works<br />

would be handled by private contractors<br />

and 35% by local government and RoadTek<br />

– the construction arm of the Department.<br />

By the end of May 2011 the first tranche of<br />

projects were underway.<br />

Program objectives<br />

and risks<br />

The stated objectives and strategic risks<br />

of the Queensland Transport Network<br />

Reconstruction Program are included<br />

in the table reflecting the importance of<br />

resilience, value for money and the risks<br />

pertinent to a significant growth<br />

in demand.<br />

Objectives<br />

• Coordination across lines of<br />

reconstruction<br />

• Resilience of network<br />

• Immunity enhancement opportunities<br />

• Value for money<br />

• Timely completion<br />

• Communication and engagement<br />

• Transition back to normal business<br />

Strategic risks<br />

• Cost escalation - materials and labour<br />

• Decreased availability – plant and<br />

material<br />

• Market unable to meet demand<br />

• Attracting and retaining contractor<br />

involvement<br />

• Market overheating<br />

• Competing demand for resources<br />

(mining)<br />

• Lack of coordination in delivery<br />

• Continued wet weather<br />

The expected increases in demand over<br />

the three years for products affecting<br />

AAPA members include bitumen +200<br />

000 tonnes, granular +10 500 000 tonnes,<br />

asphalt 500 000 tonnes and more than<br />

70 stabilisers for foam and cement<br />

improvement of damaged granular bases.<br />

From a materials view point, current<br />

supply capacity was considered adequate<br />

or flexible enough to meet those demands<br />

but some forward purchases of granular<br />

material and advanced four month<br />

warning for binder supply would be<br />

beneficial. Smoothing of the demand and<br />

a proper pipeline of all the infrastructure<br />

projects was considered to be essential.<br />

The most likely bottleneck would be in<br />

general haulage of all materials to remote<br />

and dispersed sites and the demand for<br />

skills arising from the program and the<br />

mining developments.<br />

The Queensland surfacing industry<br />

reviewed its capabilities, and when<br />

considering the significant expansion in<br />

the demand for stabilised bases and spare<br />

capacity in the hot-mix manufacturing and<br />

paving sector, suggested the use of bitumen<br />

treated bases should be included in the<br />

reconstruction program. By including<br />

the spare resources in the hotmix sector<br />

the strategic risks would be reduced and<br />

expand the options for delivery.<br />

Bitumen treated bases (BTB)<br />

When considering the objectives of<br />

network resilience, immunity enhancement<br />

and timely completion bitumen treated<br />

bases (BTB) well and truly ticked the<br />

boxes. BTB is well suited to remote and<br />

rural works as it is based on available<br />

granular “run-of-crusher” material, using<br />

large aggregate basecourse quality material<br />

and relatively low bitumen contents.<br />

Bitumen treated base concepts are not<br />

new and were the basis of many thick<br />

pavements in the past. Run of crusher<br />

material as opposed to the separation of<br />

discrete fractions of aggregates for later<br />

recombination into hotmix asphalt is a<br />

common way of making asphalt in the<br />

USA and is a standard product in many<br />

other countries.<br />

Queensland Main Roads<br />

Ten years ago, BTB was used by Boral<br />

asphalt in the Enhanced Road Condition<br />

Project (ERCP) project at Nanango in<br />

Queensland where it was described as<br />

an economical, relatively dense graded<br />

asphalt mix which: (2)<br />

• Uses an economical quarry run material<br />

or available quarry fractions;<br />

• Uses crushed aggregate with good shape<br />

and a large maximum size;<br />

• Avoids the use of rounded sands –<br />

crushed fines are preferred, although the<br />

use of a small percentage of natural sand<br />

has been found to improve workability.<br />

• Has an aggregate grading with a smooth<br />

curve to ensure mechanical interlock;<br />

• Has a relatively low binder content –<br />

28 ROADS JUNE/JULY 2011


ASPHALT REVIEW<br />

after considering fatigue life;<br />

• Uses production and laying procedures<br />

which limit segregation;<br />

• Recognises the importance of good field<br />

compaction<br />

Queensland Mackay<br />

Regional Council<br />

Other members of AAPA in Queensland<br />

have used BTB’s on projects mostly in<br />

municipal areas. A recent example of<br />

this was reported (3) by Mackay Regional<br />

Council on numerous BTB projects<br />

subjected to heavy vehicle loading<br />

and based on Queensland Main Roads<br />

Specifications MRS11.05 unbound type 2<br />

base material with C320 bitumen contents<br />

of 3.5 to 4.0%.<br />

Details of six projects undertaken by<br />

Fulton Hogan ranging from 150 to 350mm<br />

thickness of BTB and 50mm asphalt<br />

wearing course were evaluated and results<br />

presented.<br />

Benefits listed included immediate<br />

opening to traffic, which has very high<br />

value in a municipal environment, cost<br />

effective against traditional pavements<br />

with reduced maintenance costs.<br />

Future considerations included<br />

increased use of RAP and possibility of<br />

Warm Mix technologies.<br />

Prospect Highway full depth asphalt – rapid full<br />

depth construction on weak subgrade (4)<br />

New South Wales<br />

Blacktown<br />

Reporting on full depth asphalt<br />

pavements (4) that have performed like<br />

“perpetual pavements” over the last 25<br />

to <strong>30</strong> years, some of bases laid in the<br />

early 1970s were 40mm sized run-ofcrusher<br />

material. Where sub-grades were<br />

weak, the asphalt was grader spread and<br />

compacted to provide a strong platform<br />

for subsequent layers. The resilience<br />

and durability of this thick asphalt<br />

was assessed against traffic loading,<br />

maintenance costs and traffic loading<br />

and these heavy duty pavements. Their<br />

whole-of-life cost comparison to alternate<br />

pavement types showed they were the<br />

preferred option; also they could be<br />

constructed much more rapidly and at<br />

a lower cost due to lower haulage costs<br />

and disposal costs of excavate material.<br />

AAPA technical<br />

committees take action<br />

At the March 2011 meeting of the<br />

National Technical Committee, it was<br />

agreed that the AAPA suite of guides would<br />

be updated to include recommendations<br />

on the use and specification for Bitumen<br />

Treated Bases.<br />

Acknowledging the potential in<br />

Queensland, that state’s Technical<br />

Committee was tasked to develop a<br />

project level specification to help establish<br />

or confirm the necessary performance<br />

requirements of the mix and attempt to<br />

have that trialled during the reconstruction<br />

projects in the state.<br />

A small working group representing all<br />

the asphalt producers was established with<br />

the Queensland Transport and Main Roads<br />

(TMR) specifications used as the basis for<br />

the project specification. A contract was<br />

called incorporating BTB on the Warrego<br />

Highway east of Roma which provided<br />

an opportunity to engage with TMR<br />

technical and field staff in reviewing the<br />

AAPA Queensland developed specification.<br />

A combined BTB steering committee has<br />

been established which incorporates AAPA<br />

members & TMR staff, and it continues<br />

to develop the specification with feedback<br />

obtained from the project.<br />

The Warrego Highway project envisages<br />

the use of BTB as an overlay on the<br />

existing sealed surface with shoulders<br />

widened and strengthened with BTB. An<br />

Traffic backs as flooding cuts the Warrego Highway<br />

at Gorrie Creek near Toowoomba- January 2011<br />

(Courier Mail photo by Glenn Hampson)<br />

estimated 200 000 tonnes of BTB will be<br />

used on the project.<br />

Bitumen Treated Base<br />

– improved resilience<br />

to natural disasters<br />

The Queensland floods have identified<br />

the need to maintain mobility and quickly<br />

restore damaged road pavements. With<br />

frequent flooding and long inundation,<br />

many of the thinly surfaced conventional<br />

granular pavements are easily scoured<br />

away or left in a weakened state for an<br />

extended period after the water recedes.<br />

Bound granular pavements improve on<br />

the resilience of the granular base: foam<br />

stabilised granular materials helps. But,<br />

fully bound bitumen bases, making use of<br />

regionally available granular basecourse<br />

standard crushed rock, provides<br />

significantly improved resilience to water<br />

damage and can be reopened to traffic<br />

much earlier. Importantly, with the rush to<br />

complete the reconstruction, BTB can be<br />

built extremely quickly with much reduced<br />

traffic accommodation and provide an<br />

easier construction program.<br />

With care in the handling of the raw<br />

materials, BTB can be a high volume<br />

product for use in areas that have<br />

traditionally not had access to fully<br />

bitumen bound bases due to limitations in<br />

crushing capabilities.<br />

References<br />

1. Presentation to the April 2011 AAPA<br />

Queensland Communications Forum, “The<br />

Challenges of Reconstructing Queensland’s<br />

Transport Network” by Shane Doran,<br />

Queensland Transport & Main Roads<br />

Department.<br />

2. “Bitumen Treated Base (BTB) Principles and<br />

Practices” Boral <strong>Asphalt</strong> TR15, 1999 by Ken<br />

Wonson, Boral <strong>Asphalt</strong>.<br />

3. “Is Bitumen Treated Base a viable option<br />

in pavement construction” presentation to 5th<br />

<strong>Australian</strong> Road Engineering & Maintenance<br />

Conference 2010 by Bill Moffat, Mackay<br />

Regional Council.<br />

4. “A road pavement for very rapid construction<br />

– 25 to 35 years of success”, presentation at<br />

AAPA NSW feedback to Local Government,<br />

May 2011 by Paul Ritchie, Ritchie Civil<br />

Engineering Pty Ltd.<br />

ROADS JUNE/JULY 2011 29


ASPHALT REVIEW<br />

Sustainability as a<br />

factor in future road<br />

pavement tenders<br />

Sustainability is a word that has different<br />

meanings to different people. For example;<br />

to many business people sustainability<br />

means continued profitability for their<br />

company. For a marathon runner, it<br />

means being able to keep running at peak<br />

performance for the whole race. To others<br />

in our community, sustainability means<br />

environmental sustainability. That is<br />

maintaining the biodiversity of our plants<br />

and animals, the health of our waterways<br />

and air quality, and preserving resources<br />

and opportunities for future generations.<br />

In many ways these are all one and<br />

the same.We can’t sustain our businesses<br />

and opportunities for future generations<br />

without maintaining our environment.<br />

We can’t maintain our environment and<br />

health without sustainable business and<br />

our economy.<br />

As most environmental, social and<br />

sustainability aspects are not currently<br />

“priced”, many business decisions are<br />

made by principally considering only<br />

the economic cost. For example; road<br />

construction tenders are primarily based<br />

on the tender price. That is, lowest price<br />

usually wins.<br />

Issues such as past road performance<br />

and the need to have qualified operational<br />

staff are becoming more prevalent in some<br />

tenders and companies generally do take<br />

action to reduce environmental impacts<br />

as much as possible. However; there is<br />

usually no direct price benefit from taking<br />

additional steps to improve sustainability,<br />

although in some situations sustainable<br />

practices can reduce final cost. In future<br />

this may change particularly in the area<br />

of environmental sustainability, as some<br />

government agencies are considering<br />

including non-price sustainability factors<br />

in tender evaluations.<br />

One such agency is VicRoads. In its<br />

Sustainability and Climate Change<br />

Strategy 2010-2015 a key objective is to<br />

improve sustainability in road construction<br />

and maintenance. This is to be achieved<br />

by increasing the use of recycled materials<br />

and importantly by increasing the use<br />

of contract incentives to encourage<br />

project sustainability.<br />

As a step towards increasing the<br />

use of contact incentives VicRoads<br />

released INVEST (Integrated VicRoads<br />

Environmental Sustainability Tool) in May<br />

this year. This is a 5-star sustainable rating<br />

tool that will enable VicRoads to assess<br />

and compare the sustainable aspects of<br />

project design and performance.<br />

VicRoads Sustainability initiative:<br />

a star rating tool for roads<br />

At this stage, no financial value has<br />

been assigned to the rating tool, but it is<br />

possible that this could follow once the<br />

tool has been trialled. The tool, combined<br />

with the Carbon calculator currently being<br />

finalised by VicRoads, is likely to become a<br />

significant component in evaluating future<br />

tenders offered in Victoria. The following<br />

information on INVEST was provided<br />

by Dr Helen Murphy VicRoads Director<br />

Environmental Sustainability.<br />

VicRoads has recently released its sustainability<br />

rating tool for road construction projects,<br />

named INVEST (Integrated VicRoads<br />

Environmental Sustainability Tool).<br />

At the launch at Melbourne Zoo attended by<br />

over 100 contractors and consultants, Gary Liddle,<br />

Chief Executive of VicRoads, noted that INVEST<br />

demonstrated the organisation’s commitment to<br />

sustainability and supported the key directions of<br />

the Sustainability and Climate Change Strategy.<br />

The aims of INVEST are to:<br />

• encourage the investigation and<br />

implementation of innovative ideas<br />

which will contribute to improving<br />

sustainability in road projects;<br />

• recognise outstanding sustainability practices;<br />

• increase awareness of sustainable practices in road projects;<br />

• establish benchmarks for sustainability and encourage continual improvement.<br />

Similar to other rating tools, INVEST is a certification program that<br />

distinguishes road construction projects based on the extent to which<br />

they incorporate sustainable choices. An international review panel<br />

will be engaged to oversee the implementation of the program.<br />

The sustainability rating is for VicRoads projects only and it will be utilised<br />

to establish benchmarks for future projects. The scope of the tool is currently<br />

limited to large construction projects and as with most sustainability tools,<br />

the maximum benefit will be obtained if it is used early on in the project.<br />

According to Dr Helen Murphy, Director, Environmental Sustainability,<br />

“the long term goal for INVEST is to raise the sustainability<br />

benchmarks across road construction projects and enable non-price<br />

attributes to be assessed as part of tender evaluation processes”.<br />

“It is envisaged that INVEST will be an evolving tool with changes reflecting<br />

industry standards, community expectations and new and emerging technologies”.<br />

For further information contact: Dr Helen Murphy, Director<br />

Environmental Sustainability (helen.murphy@roads.vic.gov.au)<br />

<strong>30</strong> ROADS JUNE/JULY 2011


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ROADS JUNE/JULY 2011 31


ASPHALT REVIEW<br />

LONG TERM FULL DEPTH ASPHALT<br />

PAVEMENT PERFORMANCE IN<br />

AUSTRALIA – Part 2<br />

By Ian Rickards and Peter Armstrong, <strong>Australian</strong> <strong>Asphalt</strong> Pavement Association, Australia.<br />

In the February-March edition of <strong>Asphalt</strong><br />

<strong>Review</strong>, we published the first half of this<br />

paper which was presented at the 2010<br />

ARRB Conference.<br />

That instalment described the Long<br />

Term Pavement Performance studies and<br />

research programs conducted by AAPA<br />

in Australia since the middle 1980s, the<br />

findings of research work undertaken in<br />

Europe, and in particular at TRL, and<br />

commentary on a summary of findings on<br />

LTPP in Australia.<br />

This instalment begins with the authors’<br />

discussion of the implications from<br />

LTPP observations. It goes on to give us<br />

their recommendations and conclusions<br />

towards reaping the benefits for <strong>Australian</strong><br />

road users of the collective global studies,<br />

to yield continuous improvement and<br />

savings in the delivery of long life full<br />

depth asphalt (perpetual) pavements.<br />

An abstract of the full paper is<br />

included to put the second part of the<br />

paper into perspective.<br />

Abstract<br />

The <strong>Australian</strong> <strong>Asphalt</strong> Pavement<br />

Association, working with its members, has<br />

previously conducted extensive Long Term<br />

Pavement Performance (LTPP) studies of<br />

asphalt and composite pavements.<br />

The studies were designed to assist the<br />

validation and calibration of laboratory<br />

performance related tests, to enhance<br />

Full Depth <strong>Asphalt</strong> (FDA) pavement<br />

thickness design reliability, and to check<br />

the achievement of perpetual pavement<br />

conditions.<br />

All the LTPP sites were found to be in<br />

good to excellent condition after varying<br />

service to 40 years. The enormity of the<br />

work required for successful LTPP studies<br />

and a critical shortage of resources is a<br />

key finding. Considerable overseas LTPP<br />

efforts and research into the endurance<br />

limit of asphalt materials underpinning the<br />

Perpetual Pavement concept is Discussed.<br />

It is the author’s view that we must<br />

actively participate in and contribute to the<br />

overseas research effort if we are to realise<br />

the benefits in a reasonable timeframe.<br />

Implications from<br />

LTPP observational<br />

The implications from the <strong>Australian</strong><br />

LTPP findings are treated separately in the<br />

following sections firstly, as they relate to<br />

current FDA Perpetual Pavement design<br />

practice, and secondly as they relate to the<br />

AAPA research program.<br />

Ehanced FDA perpetual<br />

pavement design &<br />

construction — AAPA<br />

committed research<br />

It is now accepted that the FDA Perpetual<br />

Pavement is a legitimate technology,<br />

founded upo n the endurance limit<br />

principle, a basic engineering property that<br />

applies to numerous load bearing materials<br />

e.g. concrete and steel. The endurance<br />

limit (sometimes referred to as the fatigue<br />

limit) is the stress or strain level below<br />

which fatigue failure will not occur.<br />

This concept has been routinely<br />

applied in concrete pavement thickness<br />

design where it was assumed that life<br />

of the material is infinite if the ratio of<br />

applied stress and stress at failure is less<br />

than about 50%. In concrete pavement<br />

thickness design practice it meant that the<br />

majority (lighter end) of the traffic loading<br />

spectrum, theoretically, did not contribute<br />

to damage. In practice however the failure<br />

of concrete pavements is generally found<br />

to initiate at joints and non-load associated<br />

cracks where the entire traffic spectrum<br />

contribute to the progression of damage.<br />

The fundamental difference with a<br />

properly constructed FDA<br />

Perpetual Pavement is that there are<br />

no joints to degrade and the inherent<br />

flexibility and ability to dissipate strain<br />

substantial limits environmental cracking<br />

(noting that Australia additionally has<br />

a benign environment relative to the<br />

extremes, particularly cold, found in<br />

overseas structures).<br />

In the FDA Perpetual Pavement<br />

context various limiting strain values<br />

have been suggested for asphalt e.g. 70<br />

me (microstrain) to as high as 125 me in<br />

China (Yang et al 2005). Literature records<br />

this tentative value derived from the<br />

observations laboratory fatigue testing of<br />

asphalt since the 1970’s.<br />

The concept is illustrated in Figure<br />

2 where it is suggested that at strain<br />

levels below 70 me in the laboratory<br />

virtually infinite repetitions of strain<br />

fail to inflict damage i.e. there is no<br />

significant reduction in the stiffness of<br />

fatigue beam with loading cycles. In<br />

application it has been postulated that<br />

the FDA Perpetual Pavement condition is<br />

achieved if in the FDA thickness design<br />

process the combined strength of the<br />

asphalt and foundation materials (a<br />

function of modulus and thickness) results<br />

in a maximum tensile strain of 70 me at<br />

standard design conditions.<br />

<strong>Asphalt</strong> endurance<br />

limit concept Strain<br />

repetitions, strain<br />

magnitude (microstrain)<br />

Substantial research is current in the US<br />

and Europe to test the endurance limit<br />

concept and has resulted in significant<br />

refinements. The US work on the<br />

endurance limit at the NCAT full scale test<br />

32 ROADS JUNE/JULY 2011


ASPHALT REVIEW<br />

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ROADS JUNE/JULY 2011 33


ASPHALT REVIEW<br />

Figure 2: Illustration of<br />

the laboratory endurance<br />

limit for asphalt materials<br />

facility is detailed in NCAT Report<br />

09-08, and supporting research in<br />

NCHRPReport 646.<br />

NCAT have undertaken detailed<br />

evaluation of their test track pavements in<br />

which the spectrum of traffic loading and<br />

asphalt strain gauge measurements has<br />

been monitored.<br />

Figure 3 is a plot of the cumulative<br />

distribution of asphalt tensile strain at<br />

the bottom of the nominated test sections,<br />

and compares it with the observed<br />

crack development.<br />

It is observed on the NCAT test sections<br />

that the distribution of strain tends to have<br />

two distinct forms, and that the sections<br />

that exhibit cracking suffer significantly<br />

higher strain levels over a greater<br />

percentage of the distribution.<br />

It is also observed that while test sections<br />

N1 and N2 exhibit top-down cracking the<br />

strain levels remain low relative to the<br />

other cracked section, suggesting the topdown<br />

cracking does not imply a significant<br />

reduction in structural capacity.<br />

Based on these data NCAT suggest<br />

the cumulative strain distribution is a<br />

more appropriate FDA Perpetual Design<br />

parameter. In application the designer<br />

would adopt an upper limiting design<br />

number e.g. based on their observations<br />

TRL data suggests 80 MSA on the premise<br />

that if the pavement is able to carry<br />

this traffic it has attained Perpetual<br />

Pavement status.<br />

The traffic and pavement temperature<br />

distribution is then determined and the<br />

strains calculated over the range of modulus<br />

relevant to the temperature profile and<br />

checked against the cumulative distribution<br />

profile in the following Figure 4.<br />

The following conclusions were drawn<br />

from the NCAT research:<br />

• Fatigue cracked sections had wider<br />

strain profiles when compared to<br />

the strain distributions of<br />

uncracked sections.<br />

• Higher magnitude strains govern fatigue<br />

cracking since many of the cracked and<br />

uncracked strain profiles were similar in<br />

the lower percentiles.<br />

Assuming similar traffic and fatigue<br />

characteristics, the preceding field-based<br />

strain profile should withstand fatigue<br />

cracking. Implementation of these findings<br />

beyond the scope of the Test Track requires<br />

further validation.<br />

The NCHRP Report 646 “Validating<br />

the Fatigue Endurance Limit for Hot Mix<br />

<strong>Asphalt</strong>” states “The objectives of this<br />

research were to (1) test the hypothesis<br />

that there is an endurance limit in the<br />

fatigue behavior of HMA mixtures, (2)<br />

measure the value of the endurance<br />

limit for a representative range of<br />

HMA mixtures, and (3) recommend a<br />

procedure to incorporate the effects of<br />

the endurance limit into mechanistic<br />

pavement design methods” The report<br />

provides methods to evaluate the<br />

endurance limit using laboratory<br />

beam fatigue and uniaxial tension<br />

testing using the AMPT. But clearly<br />

the application of the endurance limit<br />

is a work in progress as illustrated by<br />

the following. Recommendations from<br />

this study address the following five<br />

areas: (1) investigation of the endurance<br />

limit as a mixture property, (2) additional<br />

research and development to further<br />

the development of the uniaxial<br />

tension test (AMPT), (3) field testing to<br />

investigate cracking observed in thicker<br />

LTPP sections that appear to refute<br />

the existence of the endurance limit, (4)<br />

incorporation of the endurance limit<br />

into pavement design, and (5) cataloging<br />

endurance limit values.<br />

It is evident that the US researchers in<br />

particular have made significant advance<br />

in FDA Perpetual Pavement design,<br />

but that despite their considerable<br />

resources much is to be done. Relative<br />

to the <strong>Australian</strong> context it is the authors’<br />

view that the task simply to integrate the<br />

findings of the overseas developments<br />

will stretch our resources. We believe the<br />

solution is to initiate radical measures to<br />

increase our research resource base.<br />

The following initiatives by AAPA will<br />

assist on the local scene but it is the<br />

authors’ belief that Australia should seek<br />

active involvement and participation in<br />

studies such as those in place in the US<br />

and Europe.<br />

34 ROADS JUNE/JULY 2011


ASPHALT REVIEW<br />

100%<br />

90%<br />

80%<br />

Figure 3: Cumulative<br />

distribution of asphalt<br />

strain and cracking on<br />

2006 trial sections<br />

(NCAT report 09-08,<br />

figure 5.11)<br />

Percentile<br />

70%<br />

60%<br />

50%<br />

40%<br />

<strong>30</strong>%<br />

20%<br />

10%<br />

N1 (Top-down)<br />

N2 (Top-down)<br />

N3 (No crackng)<br />

N4 (No cracking)<br />

N8 (Cracked)<br />

N9 (No cracking)<br />

N10 (Cracked)<br />

S11 (Cracked)<br />

0%<br />

0 200 400 600 800 1000 1200 1400<br />

Microstrain<br />

Figure 5.11. Cumulative Distribution of Strains for 2006 Structural Sections (29)<br />

Alliance with US LTPP researchers<br />

The <strong>Australian</strong> asphalt industry has maintained close relations<br />

with its US counterparts through the National <strong>Asphalt</strong> Pavement<br />

Association (NAPA) and their colleagues at NCAT. The NCAT has<br />

made substantial contributions to research to advance asphalt<br />

technology and practice.<br />

They are a free and generous source of scientific literature<br />

through their web site.<br />

Negotiations are underway to establish a formal alliance<br />

between AAPA and NCAT that will provide the framework under<br />

which <strong>Australian</strong> researchers will work with NCAT in the conduct<br />

of testing, data gathering and analysis.<br />

Interim recommendations - FDA mix<br />

design and construction methods<br />

After many decades of experience in the forensic analysis of<br />

flexible pavement failures the authors have concluded that<br />

the cause of premature flexible pavement failure is never as a<br />

consequence of a fundamental flaw in the asphalt pavement<br />

design process. When premature failure occurs in asphalt<br />

pavements it has been found, without exception, that any or all<br />

of the following factors are to blame; the wrong materials were<br />

supplied; the construction detailing was in error; construction<br />

quality was lacking; or, very rarely, traffic load conditions were<br />

substantially underestimated. The paper concludes by providing<br />

practical direction on fundamental construction issues to be<br />

employed in order to achieve perpetual asphalt pavements. In<br />

preparing for the design and construction of an asphalt pavement<br />

the designer, specifier and contractor, is urged to consult AS 2150<br />

– 2005; Hot mix asphalt - A guide to good practice. This document<br />

provides comprehensive and practical guidance. In addition the<br />

following bullet points provide suggestions which have derived<br />

from recent <strong>Australian</strong> experience on major projects. Some of<br />

the guidelines may not be relevant for smaller scale projects but<br />

may serve as pointers for discussion with the contractor. It is our<br />

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ROADS JUNE/JULY 2011 35


ASPHALT REVIEW<br />

100%<br />

90%<br />

80%<br />

Figure 4: Example of<br />

cumulative distribution<br />

of asphalt strain with<br />

confidence bands<br />

(NCAT report 09-08,<br />

Figure 5.13)<br />

Percentile<br />

70%<br />

60%<br />

50%<br />

40%<br />

<strong>30</strong>%<br />

20%<br />

10%<br />

0%<br />

Average<br />

+15<br />

-15<br />

N3<br />

N4<br />

0 50 100 150 200 250 <strong>30</strong>0 350 400 450<br />

Microstrain<br />

Figure 5.13. Average Strain Distribution with Confidence Bands (29)<br />

experience that a successful outcome is<br />

generally assured if the asphalt contractor<br />

works in a partnering arrangement where<br />

his advice and experience is recognised.<br />

• Minimise layer interfaces by increasing<br />

layer thickness - increase layer thickness<br />

to 4 to 7 times Nominal Maximum<br />

Aggregate Size (NMAS) for lower layers<br />

(allowed under AS 2150).<br />

• <strong>Review</strong> mix design (fine side of AS 2150<br />

envelope suggested based on the authors<br />

research) and layer thickness to reduce<br />

permeability in asphalt base and<br />

binder courses<br />

• Maximum AC20 mix suggested – benefit<br />

of higher stiffness in large stone mixes<br />

potentially offset by permeability;<br />

tendency to segregation<br />

• Bitumen fog coat (emulsion with<br />

residual bitumen about 0.15l/m2<br />

recommended on asphalt base layers<br />

if exposure to rainfall likely<br />

• Heavy SAMI seals not necessary under<br />

OGAC; 7mm seal adequate<br />

• Consider permeability of substrate and<br />

shoulders; avoid localised water ingress<br />

and damming.<br />

• <strong>Asphalt</strong> cannot be laid with vertical<br />

unsupported edges – specify a 1:1 batter.<br />

• FDA generally requires a granular<br />

subbase (150mm CBR ≥ 20) with<br />

penetration prime to ensure bonding<br />

and assist with paving.<br />

• Cement modification (1½% cement<br />

maximum) of granular subbase if<br />

required to provide bearing capacity for<br />

construction equipment<br />

• Bitumen or emulsion stabilised<br />

aggregate subbase can be incorporated<br />

in structure<br />

• Interface of FDA and substrate must<br />

be bonded to comply with design<br />

assumptions – a prime or primer seal<br />

is considered vital<br />

• Lime stabilisation of clay subgrade<br />

materials can assist construction<br />

• Establish trial sections for major<br />

project and new mixes. Establish<br />

a database of mix designs for<br />

future reference.<br />

• <strong>Asphalt</strong> mixes in thin surface<br />

applications breathe – the same mix may<br />

hold water and strip in thick structures<br />

• Implement a QA system relevant to<br />

consistent high volume production on<br />

major projects i.e. typical testing and<br />

sampling regimes are excessive and<br />

should be reduced when the process is<br />

seen to be under control<br />

• Ensure design assumptions<br />

are achieved in the constructed<br />

pavement – this requires preagreed<br />

and costed testing protocols<br />

(understand the inherent variability<br />

and relevance of performance<br />

indicators such as modulus).<br />

Summary and conclusions<br />

The <strong>Australian</strong> LTPP study of 34 test<br />

sites where asphalt provided significant<br />

structural contribution revealed that all<br />

the pavements, some to 40 years, are in<br />

good to excellent condition, functionally<br />

and structurally.<br />

Reference is made to significant<br />

overseas research based on LTPP and<br />

extensive full scale field trials, into the<br />

asphalt endurance limit. This fundamental<br />

engineering property is considered to<br />

be the basis of the perpetual pavement<br />

concept. Accordingly the authors now<br />

accept the validity of the FDA Perpetual<br />

Pavement concept and believe it offers<br />

the community significant economic and<br />

performance benefit.<br />

Certainly much more LTPP and<br />

laboratory based materials research<br />

is warranted. New asphalt material<br />

characterisation tests and equipment have<br />

been implemented that provide better<br />

replication of field conditions that will<br />

assist the determination of more relevant<br />

performance measures e.g. the dynamic<br />

modulus of asphalt across the temperature<br />

and load spectrum. The asphalt industry<br />

through AAPA has initiated local and<br />

overseas alliances to increase the resources<br />

applied to the enhancement<br />

of the FDA Perpetual Pavement<br />

design reliability.<br />

36 ROADS JUNE/JULY 2011


ASPHALT REVIEW<br />

References<br />

AustRoads Pavement Design Guide (2004)<br />

AP-G 17/04 Pavement Design – A Guide to the<br />

Structural Design of Road Pavements.<br />

BS 598, Part 104. (1989) Methods of<br />

Test for the Determination of Density and<br />

Compaction.<br />

24th ARRB Conference – Building on 50 years of<br />

road and transport research, Melbourne, Australia<br />

2010 © ARRB Group Ltd and Authors 2010 16<br />

Butcher M & van Loon H (2003) A review of the<br />

determination of asphalt modulus for pavement<br />

design. Proc. 12th AAPA International Flexible<br />

Pavements Conference, Melbourne.<br />

Foley G (2008) Heavy Duty <strong>Asphalt</strong> Pavement<br />

Performance – Update Study. <strong>Australian</strong> <strong>Asphalt</strong><br />

Pavement Association.<br />

AAPA responds<br />

to proposed<br />

carbon price<br />

Marchionna, A., Fornaci, M.G. and Malgarini,<br />

M. (1987). Evaluation of flexible pavements and<br />

overlay design based on FWD tests. 6th Int. Conf.<br />

Structural Design of Flexible Pavements<br />

NCAT Report 09-08; Phase III NCAT Test Track<br />

Findings (2008)<br />

NCHRP Report 465; Simple Performance Test for<br />

Superpave Mix Design (2002)<br />

NCHRP Report 646; Validating the Fatigue<br />

Endurance Limit for Hot Mix <strong>Asphalt</strong> (2010)<br />

Nunn M (1997) Long-Life Flexible Roads<br />

Proc 8th International Conference on <strong>Asphalt</strong><br />

Pavements, Seattle.<br />

Parry A, Phillips S, Potter J, and Nunn M (1997)<br />

UK Design of Flexible Composite Pavements.<br />

Proc 8th International Conference on <strong>Asphalt</strong><br />

Pavements, Seattle.<br />

Porter, K.F. and Armstrong, P.J. (1980). An<br />

Inspection Manual for the Pilot Inspection<br />

Procedure Design for the ARRB Road Condition<br />

Rating System. ARRB Internal Report, AIR 262-6.<br />

Rickards I J (2009) The Application of Laboratory<br />

Derived Performance Measures at Project Level.<br />

Proc 13th International <strong>Asphalt</strong> Pavement Conf,<br />

Gold Coast.<br />

Sharp K G & Tepper S B (2001) A Pilot Study of<br />

the Performance of Heavy Duty <strong>Asphalt</strong> Pavements<br />

in Service. ARRB Transport Research Contract<br />

Report RC90140-1.<br />

Theyse H L (1996) Overview of the South African<br />

Mechanistic Pavement Design Method Annual<br />

meeting of the US Transportation Research Board,<br />

Washington DC.<br />

Werner H (1995) Development of the <strong>Volume</strong> of<br />

Heavy Traffic with Time and its Effect on Behaviour<br />

in Use. Report of LTPP studies by the Bundesanstalt<br />

für Straßenwesen (BASt) presented at TRL<br />

workshop.<br />

Yang, Y. et al (2005) Perpetual Pavement Design<br />

in China. Proc International Conference on<br />

Perpetual Pavements, Ohio Research Institute for<br />

Transportation and the Environment.<br />

Youdale G P (2004); Heavy Duty <strong>Asphalt</strong><br />

Pavement Performance Study – Stage 2 Data<br />

Analysis. <strong>Australian</strong> <strong>Asphalt</strong> Pavement Association.<br />

The Federal Government is working with<br />

independent and Greens MPs to establish<br />

a carbon price as the forerunner to<br />

introducing an emissions trading scheme.<br />

It is therefore essential that the<br />

bituminous surfacing industry maintains<br />

a close watch on progress to establishing<br />

the carbon price to ensure it does not<br />

unfairly impact on our industry. AAPA has<br />

established a working group to monitor<br />

and assess the proposed price. This group<br />

has also commented on the impact of the<br />

National Greenhouse Energy Reporting<br />

(NGER) legislation.<br />

One of the most important reasons for<br />

doing this is to ensure the government<br />

is aware that although bitumen is a<br />

hydrocarbon, it is not combusted and<br />

does not produce any greenhouse gas<br />

emissions. In fact, as those in our industry<br />

know, bitumen used in pavements is 100%<br />

recyclable and can be used back into<br />

pavements over and over again. Bitumen<br />

remains an ongoing resource for current<br />

and future generations. It is therefore<br />

critical that any carbon price does not<br />

inadvertently apply to the hydrocarbons<br />

in bitumen.<br />

Bituminous paving is already a very low<br />

source of greenhouse gas compared to<br />

other pavement types. For example; there<br />

is very little greenhouse gas associated<br />

with the manufacture of bitumen<br />

compared to other paving materials.<br />

Maintaining the wearing course of a<br />

bituminous surface can also be done<br />

with little energy compared to replacing<br />

the whole pavement as may be<br />

required with other pavement surfaces.<br />

Resurfacing can also be done quickly,<br />

causing minimal congestion and<br />

diversions, reducing greenhouse gas from<br />

vehicles. And with the growth in the use<br />

of warm mix asphalt and other energy<br />

saving practices adopted by industry,<br />

emissions will be further reduced.<br />

It is important that any carbon price<br />

that may impact on road surfacing include<br />

those emissions associated with the<br />

manufacture of the base materials used<br />

in paving as well as those associated with<br />

production, transport, placement and<br />

compaction of road surfaces.<br />

As most people in our community are<br />

aware, the government is proposing to<br />

introduce a carbon price legislation in the<br />

next few months. The Government sought<br />

comment on carbon pricing to assist in the<br />

development of the legislation. As a result,<br />

AAPA prepared a response.<br />

A full copy of that submission is<br />

provided. AAPA will, however, continue to<br />

monitor progress on this matter to ensure<br />

that should a carbon price be introduced it<br />

will be applied fairly and equitably to the<br />

pavement industry.<br />

ROADS JUNE/JULY 2011 37


ASPHALT REVIEW<br />

Submission Letter:<br />

13 May 2011<br />

Dear Sir/Madam<br />

Re: Comments on the proposed Carbon Price Mechanism<br />

The <strong>Australian</strong> <strong>Asphalt</strong> Pavement Association (AAPA) represents<br />

all major industries and State Government Authorities associated<br />

with the bituminous surfacing industry. This industry is a multibillion<br />

dollar industry responsible for the surfacing of the vast<br />

majority of sealed roads across Australia. Its members include all<br />

major bitumen suppliers, asphalt and sprayed sealing companies<br />

(industry and government), state government road authorities and<br />

equipment suppliers.<br />

AAPA presents the following comments relating to bitumen and<br />

pavement surfacing on behalf of its members. However, it should<br />

be noted that many members are involved in a range of industries<br />

beyond bitumen and pavement surfacing and may submit<br />

individual comments. It should also be noted that these comments<br />

have been prepared quickly given the short period given for<br />

comments. Further interaction may be necessary as information<br />

on the proposed carbon price regulations becomes available.<br />

Introduction<br />

The bitumen/road surfacing industry supports the efforts<br />

of government to reduce impacts on the environment of<br />

greenhouse gas emissions. It also supports efforts to reduce other<br />

environmental impacts. The bituminous surfacing industry is<br />

a low emitter of greenhouse gas compared to other pavement<br />

surfacing methods. The industry, is also constantly seeking to<br />

further reduce its environmental footprint. For example two<br />

current major priority actions are to increase the use of recycled<br />

asphalt in new pavements and to reduce energy consumption<br />

through the use of warm mix asphalt.<br />

Increased use of recycled asphalt is an important means of<br />

reducing environmental impacts. The key components of a<br />

bituminous surface, bitumen and aggregates, are completely<br />

recyclable and can be used over and over again to create future<br />

new pavements. Industry is working with State Government road<br />

authorities to increase the use of recycled asphalt in road surfaces<br />

with the aim of reusing 100% of existing bituminous surfacing.<br />

This will reduce greenhouse emissions by reducing the need to<br />

produce new bitumen or extract stone from quarries and will<br />

eliminate the disposal of those materials to land fill.<br />

Industry is working with governments to advance the use<br />

of warm mix asphalt. Warm mix asphalt is made at lower<br />

temperatures than standard asphalt, requiring lower energy and<br />

reducing greenhouse gas emissions.<br />

AAPA also strongly supports increased investment in road<br />

maintenance to reduce greenhouse gas emissions. Well<br />

maintained asphalt surfaces significantly reduce vehicle<br />

emissions. For example, studies in the US have shown that if<br />

roads in that country were better maintained there would be an<br />

overall fuel consumption saving of 4%, saving millions of tonnes<br />

of greenhouse gas each year. Better maintained roads in Australia<br />

would be expected to have similar savings.<br />

Despite this, the construction of bituminous road surfacing<br />

does produce some greenhouse gas emissions. If a carbon price<br />

is to be applied, AAPA strongly supports an approach that treats<br />

all industry equitably. The carbon price must also impose no<br />

unnecessary administrative burden on industry or the government<br />

agencies administering the relevant regulations.<br />

AAPA offers the following comments for your consideration.<br />

The carbon price should not apply to materials that produce no<br />

greenhouse gas Bitumen is a hydrocarbon and can be wrongly<br />

associated with other hydrocarbons that are combusted. Bitumen<br />

is not combusted and produces no greenhouse gas. Instead it<br />

remains as bitumen in perpetuity and can be reclaimed and<br />

reused in new road surfaces over and over again. Because of this,<br />

bitumen remains a valuable resource for current and<br />

future generations.<br />

Consequently bitumen should not be included in any<br />

calculation of a carbon price. AAPA therefore supports the<br />

previous arrangements in the proposed CPRS which excluded<br />

bitumen from the petroleum fuels provisions. Similarly any<br />

downstream use of bitumen should not be included. It is<br />

interesting to note that bitumen and the aggregate in pavements<br />

is the most recycled material in the US with nearly 100 million<br />

tonnes of asphalt recycled each year. Much of the material<br />

reclaimed from roads in Australia is also reused in new roads and<br />

industry and government are working together to increase that<br />

quantity.<br />

Recommendation: That there is no carbon price applicable to<br />

bitumen as it is not combusted and produces no greenhouse gas<br />

emissions.<br />

Relationship between a carbon price and NGER<br />

reporting requirements<br />

At present bitumen is a reportable energy source under the<br />

National Greenhouse Energy Reporting Act (NGER). However,<br />

NGER also recognises that bitumen is not combusted and<br />

therefore is assigned a zero value for greenhouse emissions. As<br />

such if NGER was used to assist in the identification of materials<br />

that would incur a carbon price or in the calculation of that price,<br />

care should be taken to ensure that bitumen is excluded.<br />

Further, should NGER be used as a basis for assisting in the<br />

identification of high energy users or greenhouse emitters, the<br />

energy assigned to bitumen should not be taken into account.<br />

Note, the recent review of NGER by the Department has<br />

concluded that bitumen used for road surfacing should be<br />

exempted from the reporting requirements. However, AAPA<br />

has been advised that this will require an amendment to the<br />

Regulations and may not be achieved this year.<br />

Recommendation: That the inclusion of bitumen in NGER is<br />

not used in determining a carbon price or industries required to<br />

pay a carbon price.<br />

Carbon price should be paid at the point of excise or customs<br />

duty of the greenhouse gas producing fuel, not by users of<br />

that fuel<br />

Where a carbon price is to be paid, AAPA recommends that it<br />

be paid at the point of excise or customs duty of that energy<br />

source. Greenhouse gas is produced in a number of ways by the<br />

community, industry, agriculture etc. It follows that the most<br />

38 ROADS JUNE/JULY 2011


ASPHALT REVIEW<br />

efficient administrative approach to paying a carbon price would<br />

be to require the producer or provider of that energy or energy<br />

source to pay the relevant cost. The alternative of requiring<br />

individuals or organisations that use energy would impose a large<br />

burden on the many users of energy and the government agencies<br />

administering the carbon price. It would also cause confusion as<br />

to who should pay the carbon price when a subcontractor, such<br />

as a road surfacing company, is working on behalf of a major<br />

contractor or the government.<br />

The complexity associated with end users paying the carbon<br />

price has been demonstrated in the application of the NGER<br />

Regulations. These have caused significant issues and complexities<br />

across industries, including in the pavement surfacing industry<br />

and these are still in the process of being resolved with the<br />

Department of Climate Change and Energy Efficiency and civil<br />

and construction industries.<br />

The optimal point of carbon liability for the emissions<br />

embodied in energy sources is with the upstream fuel supplier<br />

or energy producer, for example at the point of excise or customs<br />

duty, when fuel leaves a bonded premise such as at the terminal<br />

gate or power is produced at a power station. Bituminous<br />

surfacing companies would then pay any costs as an additional<br />

charge for the energy they use.<br />

Recommendation: Carbon tax should be paid by the energy<br />

source supplier or producer.<br />

Option to transfer liability<br />

Despite the comments above that the carbon price should be<br />

paid by the energy producer or supplier, there may be some<br />

situations when an individual company may wish to pay the<br />

carbon price itself. This may, for example, occur for large<br />

companies that have a policy or ability to offer significant carbon<br />

offsets. In this case, companies should be permitted to approach<br />

the energy producer or supplier, with the full knowledge of<br />

the Government, to take on the carbon liability. This is likely<br />

to be an option that would be considered by some large, multi<br />

operation companies and should be allowed under the proposed<br />

carbon price regulations.<br />

Recommendation: That a mechanism exists for individual<br />

companies to assume the liability to pay carbon taxes.<br />

Level playing field – Government and private industries<br />

The bituminous surfacing industry comprises some national<br />

companies and a wide range of regional or state based operations.<br />

Some of the larger single state operations are wholly owned<br />

government companies. For example one of the largest single<br />

state surfacing companies is the Brisbane City Council. Other<br />

major surfacing companies include Sprayline (wholly owned<br />

by the Victorian Government) and RoadTec (wholly owned by<br />

the Queensland Government). It is noted that under NGER<br />

government companies are currently not required to report.<br />

To ensure a level playing field in the pavement industry it is<br />

important that the carbon price is passed on to government and<br />

non-government industries.<br />

Recommendation: The impact of a carbon price must apply<br />

equally to government and private industries.<br />

Level playing field – Whole of Emissions associated with<br />

Road Construction<br />

It has been indicated that some materials that are produced<br />

overseas and in Australia may be exempt from a carbon price<br />

under EITE arrangements. While there will be many valid reasons<br />

for doing this it is important that the carbon pricing mechanism<br />

does not inadvertently impact on the competiveness of products,<br />

particularly where this may lead to carbon leakage. That is, by<br />

increasing the use of greenhouse intensive exempted materials.<br />

Should this occur it would contravene several of the MPCCC’s<br />

stated principles, including:<br />

• Competitiveness of <strong>Australian</strong> industries – by incentivising<br />

imported alternative products, over locally produced lower<br />

greenhouse emissions materials.<br />

• Fairness – by exempting one competitor from a carbon price<br />

while requiring the other to pay an increased cost.<br />

• Environmental effectiveness – by exempting a more carbon<br />

intensive product produced overseas from the carbon price,<br />

but including a locally produced product.<br />

• Economic efficiency – by applying carbon price to a material<br />

incentivises switching to an alternative exempted material.<br />

• It is vital that the carbon price exemption does not inadvertently<br />

promote products that may be more greenhouse intensive than<br />

alternative products.<br />

Recommendation: That carbon pricing and carbon price<br />

exemptions do not inadvertently impact on product or market<br />

competitiveness and do not promote more greenhouse intensive<br />

materials and activities.<br />

Conclusion<br />

The bituminous surfacing industry is a low greenhouse emitter<br />

which uses products that remain fully recyclable back into road<br />

surfaces and pavements. Indeed bitumen and aggregates used in<br />

pavements are able to be used over and over again, remaining a<br />

resource for current and future generations.<br />

These facts, and our emphasis on developing even lower<br />

greenhouse intense practices highlight the importance of<br />

minimising the impacts of any future carbon price on the<br />

bituminous surfacing industry, including ensuring that it is<br />

applied equitably.<br />

Should any further information be required please contact me<br />

on 03 9853 3595 or at john.lambert@aapa.asn.au.<br />

Yours sincerely,<br />

John Lambert<br />

Chief Executive Officer<br />

ROADS JUNE/JULY 2011 39


ASPHALT REVIEW<br />

Have your skills<br />

formally recognised<br />

If you are an experienced supervisor<br />

of asphalt paving and compaction or<br />

bituminous sprayed treatment work, you<br />

could gain recognition of your skills with<br />

the help of AAPA’s Registered Training<br />

Organisation (RTO).<br />

Through AAPA RTO’s Recognition of<br />

Prior Learning (RPL) program you could<br />

be issued with a nationally recognised<br />

Statement of Attainment.<br />

If RPL confirms that you have the<br />

necessary knowledge and skills, you will<br />

be awarded either or both of the following<br />

units of competency:<br />

• RIICBS401A - Apply the principles for<br />

the asphalt paving and compaction,<br />

which covers the supervision of asphalt<br />

paving and compaction; and<br />

• RIICBS402A - Apply the principles for<br />

the application of bituminous sprayed<br />

treatments, which covers the supervision<br />

of bituminous sprayed treatments.<br />

Both of these are elective units from<br />

the RII09 Resources and Infrastructure<br />

Industry Training Package, which is a<br />

set of nationally-endorsed standards,<br />

qualifications and guidelines used to<br />

recognise and assess the skills and<br />

knowledge people need to perform<br />

effectively in the workplace.<br />

How RPL works<br />

RPL is a process by which your current<br />

skills, knowledge and experience, regardless<br />

of how they have been acquired, are<br />

recognised towards the achievement of<br />

national units of competency.<br />

You don’t need to sit an exam or repeat<br />

learning for skills and knowledge you<br />

already have. But you do need to provide<br />

information about your experience, have<br />

an interview with an AAPA RTO assessor,<br />

usually at your workplace, and bring along<br />

to your interview documents to help show<br />

you are competent.<br />

RPL eligibility<br />

To be eligible for RPL you should have:<br />

• at least two years experience in<br />

The RPL process<br />

supervising either asphalt paving and<br />

compaction or bituminous sprayed<br />

treatment tasks;<br />

• the knowledge and skills required to be<br />

awarded either unit RIICBS401A or unit<br />

RIICBS402A.<br />

To check if you have the required<br />

knowledge and skills go to www.aapa.<br />

asn.au/training, click on the ‘Recognition<br />

of Prior Learning’ tab and download and<br />

complete the ‘Self-evaluation: Supervisory<br />

Units’ form.<br />

40 ROADS JUNE/JULY 2011


ASPHALT REVIEW<br />

AAPA releases<br />

new Bitumen<br />

Burns Card<br />

If you have most of the knowledge and<br />

skills required for either or both of these<br />

units of competency contact the AAPA<br />

RTO to request an RPL application form.<br />

Building on your units<br />

of competency<br />

Units of competency can be packaged<br />

together to form a national qualification.<br />

Units RIICBS401A and RIICBS402A,<br />

for example, are both elective units<br />

in a number of qualifications in the<br />

RII09 Resources and Infrastructure<br />

Industry Training Package, including the<br />

qualification RII40709 Certificate IV in<br />

Civil Construction Supervision.<br />

If you are enrolled in a qualification<br />

or are interested in obtaining a full<br />

qualification, contact the AAPA RTO.<br />

We can advise you on how to combine the<br />

units of competency we offer with units<br />

from other RTOs to form a<br />

complete qualification.<br />

Future RPL units<br />

We are in the process of extending our<br />

RPL program to cover other bituminous<br />

surfacing competencies including those that<br />

cover:<br />

• supervising polymer modified binder<br />

tasks;<br />

• supervising pavement maintenance;<br />

• preparing sprayed seal surfacing<br />

designs; and<br />

• selecting pavement surfacing.<br />

Visit www.aapa.asn.au/training<br />

and click on the ‘Recognition of Prior<br />

Learning’ tab to check on our progress.<br />

Further information<br />

For further information about our RPL<br />

Program contact: Janine Stewart, AAPA<br />

RTO Manager; <strong>Australian</strong> <strong>Asphalt</strong> Pavement<br />

Association; Level 2, 5 Wellington Street,<br />

KEW VIC 3101. Phone: 03 9853 395;<br />

Email: rto@aapa.asn.au<br />

Those in our industry know that working<br />

with bitumen can be dangerous due to<br />

its high temperatures and latent heat.<br />

We also know that the health and safety<br />

practices adopted by AAPA members<br />

across Australia are designed to protect<br />

workers from health and safety incidents.<br />

Zero harm is our goal.<br />

However, we recognise that we must<br />

also be prepared in the case of an<br />

incident, such as a bitumen burn, to<br />

respond quickly and appropriately.<br />

Thankfully bitumen burns are rare. But<br />

this means that most people, including<br />

hospital casualty staff, have little<br />

experience with them. AAPA has released<br />

a new Bitumen Burns Card. Information<br />

on the card and its format is based on<br />

the Downer EDI Works burns card and is<br />

used with their permission.<br />

The burns card should be carried in<br />

every vehicle that is associated with hot<br />

bitumen and asphalt. Some industry and<br />

government bodies also require that every<br />

first aid kit has a card.<br />

The card is double sided and made of<br />

water resistant paper – one side guides the<br />

immediate response by work colleagues<br />

and the other guides medical staff.<br />

If a burn occurs, the card should be<br />

read and the first aid actions followed. In<br />

particular, cold water should be applied<br />

to the affected area, taking care not to<br />

attempt to remove any of the bitumen.<br />

Considerable injury can occur if any<br />

attempt is made to remove the bitumen.<br />

An ambulance should be called to<br />

ensure the injured person is taken to a<br />

hospital as soon as possible. The card<br />

must then be attached to the person’s<br />

clothing and a work colleague must<br />

accompany the person to hospital to<br />

ensure that medical staff are made aware<br />

of the card and read the advice to<br />

medical practitioners.<br />

Copies of the card have been sent to all<br />

members and they can request additional<br />

cards to place in vehicles and first aid kits.<br />

VicRoads is one body that has requested<br />

large numbers and is committed to having<br />

a card in each first aid kit. The NSW RTA<br />

has also requested large numbers.<br />

Vicroads is also working with AAPA to<br />

develop a small, wallet size card with the<br />

first aid information. This card is intended<br />

to be carried by everyone involved in the<br />

pavement industry.<br />

As well as containing the first aid<br />

information, the wallet size card will refer<br />

to the larger burns card, advising that the<br />

full card should be obtained and attached<br />

to the injured person. This is a great<br />

initiative of VicRoads and will be made<br />

available to the whole industry once it has<br />

been printed.<br />

For copies of the Burns card, contact Loura<br />

at AAPA (loura.penna@aapa.asn.au).<br />

ROADS JUNE/JULY 2011 41


ASPHALT REVIEW<br />

AAPA leads way in IMproving<br />

industry skills and knowledge<br />

AAPA continues to offer relevant training courses for all<br />

people involved in the flexible pavement industry.<br />

These courses incorporated in the program are relevant to<br />

asset supervisors and operator crews. They are also relevant<br />

to engineers, managers and any person associated with the<br />

placement of flexible pavements.<br />

Courses such as the Safe Handling of Bitumen courses<br />

are particularly relevant to new entrants, as well as to<br />

experienced hands who require refreshers.<br />

A key feature of AAPA courses is that they are designed and<br />

delivered by experts in our industry; people with many years<br />

of experience in asphalt and sprayed seal. They are delivered<br />

in a range of locations around Australia.<br />

AAPA also offers the flexibility to provide training to<br />

organisations in their own premises or at a time and place<br />

to suit their needs.<br />

If you wish to inquire about AAPA training or to discuss a<br />

customised course for your company, please contact AAPA<br />

(see the details at the bottom of the current course calendar).<br />

DATE COURSE LOCATION STATE COURSE<br />

CODE<br />

July<br />

5<br />

6<br />

7<br />

7<br />

12<br />

14<br />

21<br />

26<br />

August<br />

2<br />

5<br />

D D<br />

E E<br />

P M<br />

E O A<br />

N N N<br />

D D<br />

S<br />

Selection of Pavement Surfacing<br />

Pavement Maintenance Practices<br />

<strong>Asphalt</strong> Placement & Compaction<br />

Working Safely With Bitumen<br />

Working Safely With Bitumen<br />

Working Safely With Bitumen<br />

Working Safely With Bitumen<br />

Working Safely With Bitumen<br />

Working Safely With Bitumen<br />

Working Safely With Bitumen<br />

Working Safely With Bitumen<br />

Working Safely With Bitumen<br />

Working Safely With Bitumen<br />

Working Safely With Bitumen<br />

Sydney<br />

Sydney<br />

Sydney<br />

Perth<br />

Adelaide<br />

Melbourne<br />

Sydney<br />

Brisbane<br />

Toowoomba<br />

Roma<br />

Emerald<br />

Rockhampton<br />

Mackay<br />

Townsville<br />

NSW<br />

NSW<br />

NSW<br />

WA<br />

SA<br />

VIC<br />

NSW<br />

QLD<br />

QLD<br />

QLD<br />

QLD<br />

QLD<br />

QLD<br />

QLD<br />

TC1134<br />

TC1135<br />

TC1136<br />

TC1137<br />

TC1138<br />

TC1139<br />

TC1140<br />

TC1142<br />

TC1143<br />

AC1143<br />

9-11 Bituminous Surfacing – Principles and Practice Melbourne VIC TC1144<br />

16-18 Bituminous Surfacing – Principles and Practice Perth WA TC1145<br />

23-25 Bituminous Surfacing – Principles and Practice Brisbane QLD TC1146<br />

<strong>30</strong><br />

Selection of Pavement Surfacing<br />

Adelaide SA TC1147<br />

31<br />

Pavement Maintenance Practices<br />

Adelaide SA TC1148<br />

September<br />

1 <strong>Asphalt</strong> Placement & Compaction<br />

Adelaide SA TC1149<br />

6-8 Bituminous Surfacing – Principles and Practice Sydney NSW TC1150<br />

13 Polymer Modified Binders & Bitumen Emulsions Perth WA TC1151<br />

14 Pavement Maintenance Practices<br />

Perth WA TC1152<br />

15 <strong>Asphalt</strong> Placement & Compaction<br />

Perth WA TC1153<br />

25-28<br />

AAPA’s 14th International<br />

Flexible Pavements Conference<br />

Sydney NSW<br />

Training Courses can generally be fully customised to your requirements<br />

YOUR TOPICS, YOUR LOCATION and YOUR TIMING!<br />

Call the AAPA Training Centre for more details.<br />

Telephone: (03) 9853 5322 | Fax: (03) 9853 5914 | Email: trainingcentre@aapa.asn.au | www.aapa.asn.au<br />

42 ROADS JUNE/JULY 2011


Crack Sealing<br />

Line Marking<br />

Traffic Planning<br />

Anti-Skid Surfacing<br />

Repair Products<br />

NRS <strong>Asphalt</strong> Cold Mix. Now in buckets.<br />

ROADS JUNE/JULY 2011 43


ASPHALT REVIEW<br />

Cold mix asphalt the solution for potholes<br />

Within Australia’s extensive road network, potholes present a<br />

significant problem to those responsible for maintaining roads.<br />

Potholes can lead to accidents and cause damage to vehicles.<br />

If not repaired in a timely manner they lead to further pavement<br />

damage which can become costly to repair. Potholes also take time<br />

to repair properly and can cause lengthy disruptions to traffic.<br />

The preferred material for use in long lasting pothole repair is<br />

hot mixed asphalt. However; circumstances don’t always allow for<br />

the use of hot mix asphalt, which isn’t always readily available for<br />

emergency repairs and can cause delays when used on roads with<br />

highly congested traffic.<br />

In these circumstances, the road asset manager might be forced<br />

to consider using alternative pot hole repair materials such as<br />

cold mixed asphalt. While conventional cold mix materials offer a<br />

quick-fix solution, their use is limited by their temporary nature.<br />

Boral has developed a solution to pothole repair problems<br />

called PPR. It is a special cold mix asphalt product manufactured<br />

locally using Macfix technology under license from Macismo<br />

International from the UK. Macfix cold mix asphalt technology<br />

has been proven throughout the USA, UK and South Africa.<br />

PPR can be placed in a pothole under any weather conditions<br />

– requires minimal preparation and no tack coat; is easy to<br />

compact; and can be immediately opened to traffic.<br />

Less equipment and labour is required to undertake the repair<br />

in comparison with hot mixed asphalt, and unlike conventional<br />

cold mix asphalt, PPR is not prone to shoving under traffic after<br />

placement. This reduces the need for recurring visits to repair<br />

the pothole.<br />

PPR can be placed under all weather conditions and compacted using<br />

a vehicle tyre to provide a durable repair.<br />

PPR has a shelf life which exceeds conventional cold mixes.<br />

When conducting repairs, any unused material can be stored<br />

for re-use. The product remains workable when properly stored,<br />

allowing it to be used for up to two years after the date of<br />

manufacture. During bulk storage, it forms a hard skin but the<br />

material becomes workable during handling. The benefit of PPR’s<br />

storage and reuse potential is the reduction in product wastage.<br />

PPR does not contain solvents or harmful materials and is<br />

applied at ambient temperature. This makes it safer to handle<br />

and apply by hand in comparison with hot or cold mix asphalt<br />

products which must be handled and applied at high temperatures<br />

or are manufactured using diesel or petroleum solvents.<br />

PPR can also be used for surfacing utility trenches, repairing<br />

asphalt car parks, driveways and side walks. For more<br />

information, visit www.boral.com.au or telephone 1800 555 445.<br />

<strong>Asphalt</strong> that plays a role in reducing greenhouse gases<br />

A price on carbon is regarded as an element of moves to reduce<br />

greenhouse gas emissions and combat climate change.<br />

Even though Australia’s contribution to global emissions of<br />

around 1.5% is relatively small in caparison to other nations, its<br />

per capita emissions are among the highest in the world, and are<br />

ranked the highest among OECD countries.<br />

Australia has committed to reducing emissions to 60% below<br />

year 2000 levels by 2050, and is focussing on shorter term<br />

reductions by the year 2020. As part of the effort, Citywide is<br />

partnering with customers to help reduce C02 emissions and the<br />

subsequent carbon footprint of some it its key operations. It has<br />

offered the <strong>Australian</strong> market environmentally friendly asphalt<br />

(Greenpave), which achieves a <strong>30</strong>% reduction in fume emissions,<br />

a <strong>30</strong>% reduction in greenhouse gases, a 55% reduction in fine dust<br />

and energy savings of up to <strong>30</strong>%.<br />

Greenpave is manufactured by Citywide at its asphalt plant in<br />

North Melbourne. Launched in Victoria in 2008, Greenpave has<br />

undergone extensive trialling to assess its suitability by VicRoads,<br />

as well as municipalities including the Cities of Melbourne, Yarra,<br />

Wyndham, Darebin, Hobson’s Bay, Port Phillip and Boroondara.<br />

The trial period allowed government and the private sector<br />

the opportunity to test Greenpave under <strong>Australian</strong> climatic<br />

conditions. It was concluded that Greenpave was a suitable<br />

alternative to traditional and non-eco friendly asphalt mixes,|<br />

and that it be given conditional approval to be used as an<br />

asphalt alternative.<br />

Greenpave’s credentials are in its manufacture. Differing from<br />

traditional hot-mix asphalt processes which use one grade of<br />

bitumen that is heated to approximately 170°C, Greenpave uses<br />

two grades of binders, heated to a significantly lower temperature<br />

of ~110°C. The combined application of the binders results in a<br />

bitumen with the same performance as the conventional hot mix<br />

with the added environmental benefits.<br />

Since Greenpave is manufactured at approximately 60°C less<br />

than traditional hot mix asphalt, a number of environmental<br />

benefits are provided to the community:<br />

• over <strong>30</strong>% reduction in fume emissions during production;<br />

• over <strong>30</strong>% reduction in greenhouse gasses;<br />

• up to 55% reduction in fine dust;<br />

• energy savings of up to <strong>30</strong>%.<br />

Commencing production of the Greenpave mixture in 2008,<br />

Citywide has saved a total of 83,884kg of emissions. For further<br />

information, go to www.citywide.com.au.<br />

44 ROADS JUNE/JULY 2011


Boral aSPHalT<br />

Build something great <br />

ASPHALT REVIEW<br />

Make a long-term mark<br />

on asphalt repair...<br />

Boral PPr ®<br />

cold mix asphalt<br />

Boral PPR ®<br />

is a durable cold mix asphalt for<br />

pothole and patch repairs. Boral PPR ®<br />

is easy to<br />

place, has no harmful solvents, has a long shelf<br />

life and is more cost effective than conventional<br />

cold mix asphalt products.<br />

For more information visit<br />

www.boral.com.au/asphalt/01<br />

a<br />

LONG-TERM<br />

FIX for <strong>Asphalt</strong><br />

BCC 05921_06_11<br />

ROADS JUNE/JULY 2011 45


ASPHALT REVIEW<br />

New range of compact tandem rollers<br />

Cc1<strong>30</strong>0 with paver, Dynapac’s new CC1<strong>30</strong>0 articulated tandem asphalt roller is<br />

capable of following the range of Dynapac pavers.<br />

Dynapac launched its new range of articulated compact tandem<br />

rollers at Civenex last May in Sydney.<br />

The CC1100, CC1200 and CC1<strong>30</strong>0 feature a new water-cooled<br />

engine. The rollers have an operating weight of 2400kg to 3900kg<br />

and are available in two configurations throughout the range;<br />

with dual steel vibratory drums or as a combi version featuring<br />

one vibratory drum and four rubber tyres.<br />

Engineered primarily for asphalt compaction on streets and<br />

pavements in urban areas, the CC1<strong>30</strong>0 is also suitable for<br />

compacting sub-bases and base courses, and is adequate to follow<br />

a small paver.<br />

“Our aim is to offer reliable and modern compact tandem<br />

rollers and our new models bring more ergonomics, modern<br />

design and components,” said John Davison, National Sales and<br />

Marketing Manager – Dynapac.<br />

The large drum diameter makes them especially effective on<br />

soft asphalt compounds. In addition, the ratio of drum diameter<br />

to static linear load considerably reduces the risk of cracks. In the<br />

combi versions, the rubber tyres are operated in pairs by separate<br />

drive motors. This reduces the risk of marring newly laid asphalt<br />

when making sharp turns.<br />

The high clearance at the drum edge facilitates compaction<br />

close to high edges and gutters. When equipped with optional<br />

features, such as a sideways sliding seat and dual driving controls,<br />

there is a clear view of the edge of the drums.<br />

The new range is powered by water-cooled Kubota diesel engines<br />

which have a low noise level; especially important for night work.<br />

The rollers are equipped with a corrosion-free, impact-resistant<br />

water tank. Three separate filters alleviate the problem of clogged<br />

sprinkler nozzles, and the entire sprinkler system can be drained<br />

easily with a few simple hand operations.<br />

The new range features a redesigned control. Lower noise and<br />

vibration levels make operation more convenient. A low centre<br />

of gravity keeps the machines stable, and sturdy handgrips and<br />

boarding steps make it safer to get on and off the machine.<br />

For further information, telephone Atlas Copco Construction<br />

Equipment Australia on (02) 8805 6311 or email:<br />

tiffany.alderson@au.atlascopco.com<br />

National Road Sealing wins distribution deal<br />

National Road Sealing has been selected by the US-based<br />

manufacturer, Maxwell Products, as distributor of its Nuvo and<br />

Elastoflex asphalt crack and concrete joint sealing products in<br />

Australia and New Zealand.<br />

National Road Sealing is a pavement maintenance contractor<br />

with offices in New South Wales and Queensland.<br />

Crack Sealant plays an important part in prolonging the life<br />

of traffic infrastructure, as well as the numerous parking lots<br />

maintained by business and government. Crack sealing is a<br />

cost-effective way to keep asphalt roadways smooth and safe<br />

throughout their useful pavement lifetimes. Similarly, sealant<br />

extends the life of concrete joints by waterproofing, while<br />

allowing expansion and contraction with weather and the loads<br />

created by vehicles.<br />

The most effective sealants are the hot-applied type, which are<br />

heated to temperatures around 190°C in specialised transportable<br />

melters at the job site. The high temperatures allow the sealant<br />

to be liquid and flow easily during application, and to lose its<br />

“stickiness” to car and truck tires as it cools down.<br />

The high temperatures also help develop the properties of the<br />

sealants, which adhere to concrete and asphalt without sticking<br />

to tires and shoes.<br />

Sealants are also designed to stretch as pavement contracts and<br />

to compress when the pavement expands. The product must be<br />

resilient enough to expel small rocks and objects that might be<br />

pressed into the sealed crack by passing vehicles.<br />

Proper application is as important as the quality of the sealant<br />

and technicians need to be thoroughly trained to handle and care<br />

for the melters. Skill is also needed to properly identify the best<br />

treatment for a cracked area and to apply the correct remedy –<br />

different pavement issues require different approaches.<br />

For further information, go to www.nationalroadsealing.com<br />

or telephone 1<strong>30</strong>0 440 7<strong>30</strong>.<br />

46 ROADS JUNE/JULY 2011


ASPHALT REVIEW<br />

Focus on road asset management practices<br />

reliable data for roadway infrastructure management applications.<br />

Road geometry is one of many data sub-sets that can be<br />

collected using the ARAN technology. Road geometery has long<br />

been associated with the safety of the road and its direct effect<br />

on vehicle dynamics. Through measuring curvature, gradient,<br />

cross-fall and slope, road owners are able to calculate the sections<br />

of road that need additional safety measures due to visibility or<br />

traction related issues.<br />

A range of software solutions, developed by Fugro, allows<br />

clients to view and interact with their road asset condition<br />

data. iVision is a web-based application allowing clients to view<br />

actionable information from anywhere.<br />

Pavement management and maintenance budgets are limited<br />

and need to be managed effectively. iVision will complement a<br />

road infrastructure management program seeking to improve<br />

pavement longevity and safety, while reducing the amount of<br />

money it takes to accomplish that goal.<br />

For more information, call (02) 9674 9488 or visit<br />

www.fugropms.com.au.<br />

“Raising the inherent safety and protective quality of road<br />

networks” has been highlighted as one of the main action points<br />

of the recently declared United Nations Decade of Action for Road<br />

Safety Plan 2011 - 2020.<br />

Governments around the globe are being urged to implement<br />

measures to reduce the level of road fatalities. Action strategies<br />

such us community education, road infrastructure improvements,<br />

vehicle safety research and improvement of post crash care<br />

facilities, have all been identified as areas for the governments<br />

to focus on and improve.<br />

WHEN CAPABILITY COUNTS...<br />

...COUNT ON FUGRO PMS<br />

Efficient road condition monitoring and well planned<br />

maintenance programs have long been a discussion point of<br />

many road safety debates.<br />

Fugro PMS has been developing sustainable road asset and<br />

pavement management practices for over <strong>30</strong> years.<br />

Planned and programmed road condition inspections –<br />

conducted using high technology survey gear, such as Fugro’s<br />

ARAN system – provides an accurate and cost effective<br />

understanding of the condition of their infrastructure.<br />

The Fugro ARAN system is a network of tightly integrated<br />

subsystems that are used to synchronously collect accurate and<br />

• Flood Damage Assessment, Post Construction Testing<br />

• Pavement Condition Assessment<br />

• Airport PCN Assessment<br />

• Pavement Designs (SAR’s, Remaining Life, Treatment Options)<br />

• Pavement Deterioration Modelling<br />

• Structural Surveys (FWD / HWD)<br />

• Laser Profilometery Surveys<br />

• Visual Surveys<br />

• Ground Penetrating Radar (GPR) Surveys<br />

• Geotechnical Investigation<br />

Fugro PMS Pty Ltd<br />

Tel: +61 2 9674 9488<br />

Email: enquiries@fugropms.com.au<br />

www.fugropms.com.au<br />

ROADS JUNE/JULY 2011 47

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