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2010 - Roof Rack For Cars

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INSTALLATION<br />

INSTRUCTIONS<br />

Accessory<br />

CROSS BARS<br />

P/N 08L04-SZA-110<br />

Application<br />

<strong>2010</strong> PILOT<br />

Publications No.<br />

AII 41637<br />

Issue Date<br />

MAY 2009<br />

PARTS LIST<br />

2 Cross bars<br />

2 Torx bolts<br />

TOOLS AND SUPPLIES REQUIRED<br />

Flat-tip screwdriver<br />

Shop towel<br />

T-30 Torx driver<br />

Illustration of the Cross Bars Installed on the Vehicle<br />

CROSS BARS<br />

INSTALLATION<br />

Customer Information: The information in this<br />

installation instruction is intended for use only by skilled<br />

technicians who have the proper tools, equipment, and<br />

training to correctly and safely add equipment to your<br />

vehicle. These procedures should not be attempted by<br />

“do-it-yourselfers.”<br />

NOTE:<br />

• The weight of cargo must not exceed the maximum<br />

weight capacity 75 kg (165 lbs).<br />

• Wipe and clean the roof racks before installing the cross<br />

bar.<br />

• Be extremely careful not to damage the roof and other<br />

finished surfaces of the body when installing the cross<br />

bar.<br />

Installing the Cross Bars<br />

1. Remove the left rear roof rack cover and right rear roof<br />

rack cover from the roof rack by disengaging two clips<br />

each.<br />

2<br />

1<br />

FRONT<br />

2 CLIPS<br />

LEFT REAR<br />

ROOF RACK<br />

COVER<br />

7D0401B<br />

LEFT FRONT<br />

ROOF RACK<br />

COVER<br />

2 CLIPS<br />

ROOF RACK<br />

© 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 41637 (0905) 08L04-SZA-1000-91 1 of 3


2. Slide two cross bars into the roof racks and align the<br />

mark on the cross bars with the mark on the roof<br />

racks as shown. Make sure the cross bars are<br />

inserted in the correct position and direction.<br />

VIEWED FROM THE TOP<br />

3. Tighten eight thumbwheel screws to secure two<br />

cross bars to the roof racks.<br />

2 THUMBWHEEL<br />

SCREWS<br />

ROOF RACK<br />

MARK<br />

ROOF<br />

RACK<br />

MARK<br />

CROSS BAR<br />

CROSS<br />

BAR<br />

Align.<br />

FRONT<br />

FRONT<br />

Slide.<br />

2 CROSS<br />

BARS<br />

2 CROSS BARS<br />

7D0702AY<br />

ADJUSTMENT SCREWS<br />

(On the underside<br />

of the crossbars.)<br />

2 of 3 AII 41637 (0905) © 2009 American Honda Motor Co., Inc. – All Rights Reserved.


4. Install two Torx bolts to the roof racks securely.<br />

ROOF RACK<br />

ROOF RACK<br />

USE AND CARE<br />

• Check the roof rack and cross bar mounting bolts<br />

frequently, and re-tighten if necessary.<br />

• Distribute the weight of the cargo evenly, and do not<br />

exceed the maximum weight capacity of 75 kg (165<br />

lbs).<br />

TORX<br />

BOLT<br />

TORX<br />

BOLT<br />

FRONT<br />

2 TORX<br />

BOLTS<br />

2 ROOF RACKS<br />

7D0703AY<br />

5. Reinstall the roof rack covers. Make sure they are<br />

securely snapped into place.<br />

© 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 41637 (0905) 3 of 3

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