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OWNER’S MANUAL SUPPLEMENT<br />

<strong>2001</strong> <strong>500</strong> CLASSIC TOURING<br />

PN 9916077<br />

IMPORTANT: This is a <strong>supplement</strong> to your owner’s <strong>manual</strong>. This information should remain with your owner’s <strong>manual</strong><br />

at all times.<br />

Capacities and Dimensions<br />

Body Style Gen 2<br />

Rider Capacity 2<br />

Coolant Capacity (qts) 3<br />

Chaincase Oil Capacity (oz.) 9<br />

Dry Weight (Est.) 559<br />

Fuel Tank capacity (Gallons) 12<br />

Gearcase Oil Capacity (oz.) N/A<br />

Height (in.) 44<br />

Length (in.) 115<br />

Oil Capacity (Quarts) 2.5.<br />

Ski Center Distance (in.) 42.5<br />

Width (in.) 48<br />

Brake Type<br />

Hydraulic<br />

Drive Clutch Center Distance 12<br />

Clutch Type<br />

P--85<br />

Track Width 15<br />

Track Length 133.5<br />

Drive Chain Length 66<br />

Reverse Transmission<br />

Standard<br />

Sprocket Ratio 19:40<br />

Suspension<br />

Front Type<br />

Indy Xtra<br />

IFS Shock Type<br />

Sel<br />

Rear Type Xtra--12, 133.5<br />

Front Torque Arm Limiter STD<br />

Rear Torque Arm Limiter N/A<br />

Front Track Shock<br />

Sel<br />

Rear Track Shock<br />

Sel<br />

Engine and Cooling<br />

Engine Model Number<br />

EC50PL241<br />

Alternator Output<br />

200w<br />

Bore x Stroke (mm)<br />

72.0x60.0<br />

Displacement<br />

488cc<br />

Carburetor/Throttle Body 2 Mikuni<br />

Carburetor Model TM 38<br />

Main Jet<br />

340(Hex)<br />

Pilot Jet 40<br />

Jet Needle<br />

9DFY1-54/2<br />

Needle Jet P--2 (825)<br />

Cutaway 2<br />

Pilot Screw 1.5<br />

Idle RPM +/--200 1600<br />

Cooling<br />

Liquid<br />

Cylinders 2<br />

Ignition Timing 28/3000<br />

Ignition Type<br />

Analog<br />

Oil Injection<br />

<strong>Polaris</strong> Blue<br />

Spark Plug<br />

RN3C Champion<br />

Features<br />

Electric Fuel Gauge<br />

Standard<br />

Electric Start<br />

Standard<br />

Low Oil Light<br />

Standard<br />

Parking Brake<br />

Standard<br />

Speedometer<br />

Standard 5 Inch<br />

Tachometer<br />

opt<br />

Wear Strips<br />

.75 acc<br />

Hood Color<br />

Candy Apple Red


Carburetor Jetting<br />

Clutching Chart<br />

AMBIENT<br />

TEMPERA-<br />

TURE<br />

Below<br />

-20F<br />

Below<br />

-29C<br />

-20F to<br />

10<br />

-29C to<br />

-12C<br />

10F -<br />

40F<br />

-12C -<br />

5C<br />

Above<br />

40F<br />

Above<br />

5C<br />

Altitude<br />

Meters<br />

(Feet)<br />

Shift<br />

Weight<br />

Drive<br />

Clutch<br />

Spring<br />

Driven<br />

Clutch<br />

Spring<br />

Driven<br />

Helix<br />

Chaincase<br />

Geariang<br />

Alti-<br />

tude<br />

Meters<br />

(Feet)<br />

0-900<br />

(0-3000)<br />

900-1800<br />

(3000-6000)<br />

360 340 320 310 0-900<br />

(0-3000)<br />

330 310 290 280 900-1800<br />

(3000-6000)<br />

10MB<br />

Bushed<br />

10MB<br />

Bushed<br />

Gold Silver 34<br />

#2<br />

Blue Silver 34<br />

#2<br />

19-40<br />

66P Borg<br />

Warner<br />

19-40<br />

66P Borg<br />

Warner<br />

1800-2700<br />

(6000-9000)<br />

290 280 260 250 1800-2700<br />

(6000-9000)<br />

10MW Blue Silver 34<br />

#2<br />

19-40<br />

66P Borg<br />

Warner<br />

2700-3700<br />

(9000-12000)<br />

260 250 240 220 2700-3700<br />

(9000-12000)<br />

10MR<br />

Bushed<br />

Blue Silver 34<br />

#2<br />

19-40<br />

66P Borg<br />

Warner<br />

- Production Setting<br />

- Shaded zone should drop Jet Needle one position (raise E-Clip)<br />

PN 9916077 Rev 01 4/00<br />

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