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First Quarter 2013 - Jacobs Associates

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VolUME 31<br />

first QUARTER<br />

<strong>2013</strong><br />

Project update by Bhaskar Thapa, PhD, PE<br />

Tunneling Completed on Caldecott<br />

The Caldecott Improvement Project achieved<br />

a significant construction milestone with the<br />

completion of tunnel excavation in September<br />

2012 after almost two years of tunneling. The final<br />

lining installation, involving 69 lifts starting<br />

from the west portal, was completed in October<br />

2012. Remaining work items include roadway<br />

paving, completion of the tunnel structure at the<br />

east portal, and the installation, configuration,<br />

and integration of electrical, drainage, and ventilation<br />

systems. The completed tunnel is scheduled<br />

to open to traffic in late <strong>2013</strong>.<br />

<strong>Jacobs</strong> <strong>Associates</strong> is providing design support<br />

during construction. During the design phase<br />

as part of the Parsons team, we led the technical<br />

design for the tunnel structure and also<br />

coordinated the technical design for the tunnel<br />

systems and fire life safety systems. Our<br />

detailed design work included geomechanical<br />

characterization; design of initial tunnel<br />

support, final lining, and portal excavation<br />

support; seismic analysis; and cost estimating.<br />

Tutor Saliba Corporation and FoxFire Constructors<br />

are the construction contractors.<br />

Installation of waterproofing membrane.<br />

The Caldecott Improvement Project is a<br />

partnership of the Federal Highway Administration,<br />

the California Department of Transportation,<br />

the Metropolitan Transportation<br />

Commission, the Contra Costa Transportation<br />

Authority, and the Alameda County Transportation<br />

Commission.<br />

Bhaskar is a lead associate in the San Francisco<br />

office. He has been directly involved in the design<br />

of the Fourth Bore and is the NATM design<br />

representative on the Caldecott Construction<br />

Management Team.<br />

Project win<br />

Australian Win: Narrows Crossing<br />

Overview of Curtis Island site.<br />

<strong>Jacobs</strong> <strong>Associates</strong> is providing tunnel design to<br />

Thiess Tunnelling on the Narrows Marine Crossing<br />

Project. This 4.4-kilometer-long (2.7 mi),<br />

3.4-meter-inside-diameter (11 ft) tunnel will<br />

be constructed under a body of water known as<br />

“The Narrows.” It will connect the Australian<br />

mainland near Gladstone to Curtis Island, where<br />

the Santos Gladstone liquid natural gas plant is<br />

located. The tunnel will house the Santos GLNG<br />

gas transmission pipeline.<br />

Thiess Tunnelling was<br />

awarded a $134 million AUD<br />

contract by Saipem Australia,<br />

the national arm of worldwide<br />

pipeline specialist Saipem, to<br />

construct the tunnel for the<br />

Santos GLNG project in Gladstone,<br />

Queensland. Thiess<br />

purchased one of the earth pressure balance tunnel<br />

boring machines used to construct the Northern<br />

Sewerage Project<br />

(NSP) in Melbourne,<br />

which was completed<br />

last year, and plans to<br />

use the refurbished<br />

machine to construct<br />

the Narrows Crossing.<br />

Mobilization to<br />

the site began in September 2012, and tunneling<br />

activities are expected to begin early in <strong>2013</strong>.<br />

<strong>Jacobs</strong> <strong>Associates</strong> provides practical, cost-effective, and innovative<br />

solutions for difficult underground projects and excels in the water,<br />

wastewater, and transportation sectors. With an emphasis on tunnels<br />

and shafts, we offer a full range of design and construction management<br />

capabilities. We also offer the broader heavy civil construction<br />

industry a robust package of claims and dispute resolution services.<br />

more news inside<br />

• Principal’s Message<br />

• Drill and Blast<br />

• A Proactive CM Approach<br />

• James Wilton Award<br />

• Chase Challenge<br />

• Northgate Link Extension<br />

• Triple Hydropower Win<br />

• Muck Bucket<br />

• Oahu’s Sewer Tunnel Project<br />

• Passive Icing System<br />

• Norbert Tracy Scholarship<br />

• Brisbane Airport Tunnel Opens<br />

• Midwest Expansion<br />

• Larger Linings for Larger Tunnels


Principal’s message by Isabelle Lamb, LG<br />

Secrets to a Successful Owner/Designer Relationship<br />

2<br />

While <strong>Jacobs</strong> <strong>Associates</strong> is known for technical<br />

solutions, it may be our working relationships<br />

with our project owners and teaming partners<br />

that make the biggest difference in that success.<br />

The most productive working relationships are<br />

based on trust, and for public agencies with large<br />

projects, it’s how they relate to their design consultant<br />

that is the key to the overall success of the<br />

project design. This proves especially true when<br />

project funding is limited, necessitating the most<br />

cost-effective design solutions. So how do trustbased<br />

working relationships develop between<br />

owners and designers when the budget is the<br />

controlling factor The <strong>Jacobs</strong> <strong>Associates</strong> answer<br />

is: collaboration, consistency, communication,<br />

and effective subconsultant management.<br />

We have found that interactive, collaborative<br />

work environments, where designer and<br />

owner cooperate, yield the best solutions in the<br />

shortest time. Listening and being responsive<br />

allow us to address project needs with the right<br />

expertise and level of effort.<br />

The secret to providing the right design solution<br />

is an organic, mutually coherent understanding<br />

of these overall project needs. For<br />

larger efforts, this is best accomplished by an<br />

integrated work environment such as can be<br />

offered by collocation, where the designers are<br />

available to the owner, and vice versa, for effective<br />

communication, decision making, and<br />

alternatives evaluation.<br />

Once trust is established, the challenge becomes<br />

maintaining consistency in the design<br />

and across disciplines. For example, multifaceted<br />

projects, such as light rail involving both<br />

tunnels and stations, engage many designers<br />

from numerous and diverse disciplines and<br />

companies. In these complex work environments,<br />

it is even more critical to maintain<br />

integrated consistency project wide through<br />

effective team management.<br />

To enhance our project and team management<br />

expertise, <strong>Jacobs</strong> <strong>Associates</strong> conducts regular<br />

in-house project management training. The<br />

graduates from these courses are well-versed<br />

in topics ranging from planning to risk management<br />

and working with and managing<br />

different personalities and disciplines. The<br />

program teaches the fundamentals critical to<br />

success of our clients’ complex infrastructure<br />

projects. It’s these <strong>Jacobs</strong> <strong>Associates</strong> people<br />

who are making the difference in the way we<br />

do business—at all levels of management.<br />

To further assist in fully<br />

understanding the complexities<br />

of such projects,<br />

<strong>Jacobs</strong> <strong>Associates</strong><br />

has introduced virtual<br />

design and construction<br />

(VDC) tools, which improve<br />

visualization and<br />

provide a platform for<br />

integration and coordination<br />

between engineering<br />

disciplines. The<br />

Based out of Seattle,<br />

Isabelle is project<br />

manager for the<br />

Northgate Link Extension<br />

Light Rail project<br />

and project manager<br />

for the University Link<br />

Light Rail project.<br />

models generated prevent errors by identifying<br />

conflicts during design, when changes are easiest<br />

and most cost effective to make.<br />

While technology aids in coordination, the<br />

prime design consultant provides direction to<br />

the overall design team, and maintains the focus<br />

and energy essential to complete the design. The<br />

owner’s investment in the project is just beginning<br />

with the design phase, and our role as the<br />

prime design consultant is to maintain the momentum—keeping<br />

the process moving efficiently<br />

and effectively at all levels—to present the best<br />

solutions on schedule and on budget.<br />

just answers by Dwayne Easterling<br />

Drill and Blast<br />

Blasting. People have heard that this will be<br />

taking place in their neighborhood during the<br />

construction of a new tunnel. How concerned<br />

should they be Will it be like the special effects<br />

for a Sylvester Stallone movie<br />

Blasters have been in business excavating rock<br />

for generations. And with all of that experience,<br />

engineers have been able to set industry<br />

standards that protect neighboring property<br />

from both vibration and noise.<br />

Here is a quick thumbnail of how the contractor<br />

controls the blast. For each job, a blast plan<br />

is created by an engineer. The plan is based on<br />

the type of rock being blasted and the distance<br />

to any structures or utilities. Two-inch-diameter<br />

holes (50 mm) are drilled into the rock,<br />

6 to 8 feet deep (1.8–2.7 m), hence the term<br />

“drill and blast.” The holes are in a concentric<br />

circular pattern. Each hole is then packed with<br />

a prescribed amount of powder explosive.<br />

Now, here’s the trick. The blaster cannot set off<br />

all the powder at the same time. In the center<br />

of the face, a 6-inch (150 mm) hole is drilled<br />

but not filled with powder. This is the “burn”<br />

hole. A time delay is built into each hole via<br />

the blasting cap. These millisecond delays are<br />

wired together to make only one or a few holes<br />

go off at the same time.<br />

Rock wants to move just like<br />

water. Water finds the easiest<br />

path to flow, and so<br />

does rock. The blaster<br />

provides the “easiest<br />

path” for the rock<br />

through the burn<br />

hole. Contrary to<br />

what you might<br />

think, blasting rock<br />

is not the same as<br />

smashing it. With<br />

each blast, the rock<br />

is wedged apart<br />

with hot expanding<br />

gases. Taking the<br />

easiest path, the<br />

broken pieces move<br />

Sequence of blast, from light to dark, center to outside.<br />

towards the cavity produced by the burn hole.<br />

Each concentric circle of loaded holes then<br />

follows suit. The perimeter is the final circle<br />

that is blasted. This area has smaller drill holes<br />

packed with smaller loads of powder. Usually<br />

these trim holes have just enough powder to<br />

break the rock facing the burn hole. That is how<br />

the blaster controls the perimeter and<br />

shape of the excavated area.<br />

Don’t worry. Sylvester Stallone<br />

types will not be<br />

controlling the blasts.<br />

Unless of course, they<br />

take all the classes and<br />

tests required and then<br />

obtain a Blaster-in-<br />

Charge License.<br />

Dwayne is the chief<br />

inspector for <strong>Jacobs</strong><br />

<strong>Associates</strong>’ deep rock<br />

South Cobb Tunnel,<br />

located in Austell,<br />

Georgia.


3<br />

just answers by Shimi Tzobery, PE<br />

A Proactive CM Approach<br />

<strong>Jacobs</strong> <strong>Associates</strong> continues to take a construction manager role<br />

on large high-profile tunneling projects, including the Alaska Way<br />

Viaduct Project in Seattle and the San Francisco Central Subway<br />

Project. This is a good opportunity, therefore, to reexamine the<br />

importance of a proactive construction management (CM) approach<br />

to challenging projects.<br />

The success of a construction project is typically judged by whether<br />

it meets safety, cost, and schedule objectives. As recognized, cooperative<br />

relationships among the construction parties are essential<br />

in order for these project goals to be achieved and for a project to<br />

be considered successful. In the role of liaison, the CM and its team<br />

should encourage open communication, fairness, and trust among<br />

the owner, designer, contractor, and other project shareholders.<br />

Ideally, the CM assists the contractor in its efforts to achieve the<br />

project requirements, while also administrating the contract and<br />

its specifications. By proactively inspiring the project teams to work<br />

together toward the common project targets, the CM helps the parties<br />

to bridge their differences, resulting in a high level of performance,<br />

rapid troubleshooting, and effective conflict resolution.<br />

On tunneling projects, however, the CM is more than a liaison since<br />

uncertainty and risk are predominant on these projects. On such<br />

complicated, high-cost projects the CM team is routinely required<br />

to provide work directions (ground support, water control, ground<br />

treatments, etc.), as determined by the actual encountered ground<br />

conditions. This contractually assigned task may result in conflicts<br />

and disputes between the owner and contractor. Therefore, the CM<br />

should become intimately involved in the project partnering process<br />

so as to diffuse potential frictions between the parties.<br />

The following principles are suggested for tunnel construction<br />

managers in their proactive partnering approach:<br />

• Partnering is not a slogan. Engage in the partnering process<br />

every day.<br />

• Make teamwork and open communication a way of life throughout<br />

construction.<br />

• Never use the contract to enforce, unless engineering (and common<br />

sense) has failed to convince.<br />

• “Bring the contractor to the table” to jointly address key challenges.<br />

• Develop a Conflict Resolution Ladder while encouraging the team<br />

members to resolve issues at the lowest level.<br />

• Earn the trust of the owner, designer, and contractor through your<br />

ability to fairly negotiate a middle ground.<br />

• Educate the owner on the benefits of risk sharing.<br />

Tunneling projects are challenging, and the multifaceted role of the<br />

CM is critical to success. A well-selected CM will find the golden path<br />

to proactively assist the contractor without compromising any of the<br />

contract requirements or final product quality. It may not ultimately<br />

eliminate disputes, but such methodology can establish a solid and<br />

trusted ground for addressing them rapidly and fairly, resulting in<br />

the satisfaction of all involved parties and shareholders.<br />

Shimi is an associate in the Pasadena office and has nearly 20 years<br />

of experience in the design, coordination, and management of complex<br />

underground construction projects.<br />

Sam Swartz Receives<br />

James Wilton Award<br />

The principals at <strong>Jacobs</strong> <strong>Associates</strong> are pleased<br />

to announce that Sam Swartz, an associate in the<br />

Seattle office, is the 2012 recipient of the James<br />

Wilton Award. This is an employee award that<br />

honors the memory of James Wilton, former principal<br />

and president of <strong>Jacobs</strong> <strong>Associates</strong>.<br />

This award recognizes the accomplishments and contributions<br />

made by <strong>Jacobs</strong> <strong>Associates</strong> employees. It provides an opportunity<br />

to acknowledge their innovations, implemented into either a <strong>Jacobs</strong><br />

<strong>Associates</strong> project or our business operations and demonstrating<br />

an individual’s commitment to quality and excellence at the firm. A<br />

person receiving this award shares the<br />

traits that made Jim an “engineer’s engineer”—innovative,<br />

hardworking, practical,<br />

and meticulous.<br />

<strong>Jacobs</strong> <strong>Associates</strong> principals presented<br />

Sam with the James Wilton Award at the<br />

2012 management meeting in Lafayette,<br />

California, in November. Sam has almost 15 years of engineering<br />

experience on major tunnel design projects. He holds an MS in<br />

Civil Engineering from the University of California, Berkeley, and a<br />

BS in Civil Engineering from the University of Michigan. Sam also is a<br />

registered professional engineer in California and Washington. He is<br />

currently providing design support services during construction for<br />

Sound Transit’s University Link Light Rail project as well as acting as<br />

senior reviewer on Sound Transit’s final design of the Northgate Link<br />

Extension, both located in Seattle, Washington.<br />

Employees Take the Challenge!<br />

On Wednesday, September 13, 2012, the San Francisco and Walnut<br />

Creek offices participated in the 2012 San Francisco JPMorgan<br />

Chase Corporate Challenge. This event was a 3.5-mile (5.6 km) race<br />

at AT&T Park’s McCovey Cove. It was a gorgeous night for running,<br />

one of the warmest in recent years, and there was a sold-out crowd<br />

of 10,000 participants from 367 companies. This is the largest turnout<br />

in the San Francisco Corporate Challenge’s 28-year history.<br />

Principal Mike McRae led the team with the fastest time of 22.42 minutes.<br />

A record number of 34 <strong>Jacobs</strong> <strong>Associates</strong> employees took on<br />

the challenge.<br />

Part of the proceeds of the race was donated to Larkin Street Youth<br />

Services, an internationally recognized leader providing innovative,<br />

effective housing, medical, social, and educational services to at-risk,<br />

homeless, and runaway youth.


Project update by Steve Dekleva, PE<br />

Northgate Link Extension N112 Gets Underway<br />

4<br />

The Northgate Link Extension N112 contract<br />

broke ground in August 2012. N112 is the<br />

first of ten contracts to be awarded by Sound<br />

Transit for the construction of the Northgate<br />

Link Extension Light Rail Project, which will<br />

connect the University Link Light Rail segment<br />

to the Northgate business/retail center in<br />

Seattle, Washington. The N112 contract was<br />

awarded to Titan Earthwork and includes demolition,<br />

environmental remediation, and site<br />

preparation for the U District and Roosevelt<br />

Station sites. Upon the completion of the N112<br />

The groundbreaking ceremony.<br />

effort, the prepared sites will be taken over<br />

by the N125 contract, which is for the station<br />

excavation and tunneling operations, and then<br />

subsequently by the N140 and N150 Station<br />

build-out and finishes contracts.<br />

At the U District Station, several structures are<br />

being demolished, including a two-story bank<br />

building, an underground parking structure<br />

adjacent to the bank, a classroom building, and a<br />

residential structure and garage. Environmental<br />

conditions and hazardous building materials<br />

surveys were completed for<br />

each property, and abatement<br />

work based on the findings<br />

will be carried out before or in<br />

conjunction with demolition<br />

of the structures. The project<br />

budget covers the possibility of<br />

encountering unknown contamination<br />

throughout execution<br />

of the work. The concrete basement<br />

walls of the underground<br />

parking structure, classroom<br />

building, and residence will be<br />

left in place and the basements<br />

filled with a controlled density<br />

fill (CDF) backfill. The backfill<br />

will stabilize the basement walls<br />

and allow for removal of the structure above.<br />

The basement walls can then be removed, either<br />

during the N125 contract or after the stations<br />

are completed if needed. The classroom building<br />

demolition will be challenging as the north exterior<br />

wall is built tight against a historic theatre.<br />

Removal procedures will be closely monitored<br />

throughout demolition.<br />

A similar approach is being taken at the Roosevelt<br />

Station site. Buildings being demolished<br />

include a grocery store, two commercial buildings,<br />

and two small residential structures. To<br />

reduce demolition debris totals, four townhouse<br />

structures were permanently moved to a site<br />

three blocks away. The grocery store has a basement<br />

that will be filled in with CDF backfill. The<br />

aboveground portion of the basement wall will<br />

be supported by soil nails to allow it to remain<br />

after the building is demolished.<br />

After demolition, site restoration will occur<br />

at both sites, including construction of drainage<br />

structures, grading, surface treatments,<br />

and fencing.<br />

Steve is a project engineer in <strong>Jacobs</strong> <strong>Associates</strong>’<br />

Seattle office and the project manager for the<br />

Northgate Link Extension N112 contract.<br />

Triple Hydropower Win!<br />

<strong>Jacobs</strong> <strong>Associates</strong> continues to expand its hydropower and dams portfolio<br />

with three strategic wins: the Allison Lake Hydropower project in<br />

Valdez, Alaska; the Lower Baker Dam Flood Wall Project in Concrete,<br />

Washington; and the Tri-Dam Radial Gate Inspection in Pine Crest, California.<br />

Each of these is an example of leveraging our expertise toward<br />

a focused expansion in offerings that go beyond tunnels.<br />

Allison Lake Hydroelectric Project<br />

Located east of Anchorage in the southeast part of Alaska, Copper Valley<br />

Electric Association’s Allison Lake Hydroelectric project includes construction<br />

of a new 5-megawatt powerhouse<br />

and a 7,500-foot-long<br />

(2,290 m), 42-inch-diameter<br />

(1,065 mm) steel penstock and<br />

diversion intake structure. <strong>Jacobs</strong><br />

<strong>Associates</strong>, as a subconsultant to<br />

McMillen LLC, will be providing<br />

geological and geotechnical engineering for penstock alignment and<br />

powerhouse siting evaluation; and design of the penstock, a diversion<br />

intake structure, and powerhouse excavation and foundation. We also<br />

will provide engineering services during construction of the project.<br />

Staff Recognition<br />

At the annual Colorado<br />

School of Mines Tunneling<br />

Short Course in September,<br />

Glenn Boyce, PhD, PE, taught<br />

“Shaft Design and Construction,”<br />

while Michael McRae,<br />

DEng, PE, GE, taught “NATM<br />

Design and Construction.”<br />

The Tunneling Short Course is<br />

a three-day, intensive course<br />

presented by a panel of international<br />

experts.<br />

Mark Havekost, PE, gave a<br />

talk titled “Design and Construction<br />

Methodologies for<br />

Challenging Geotechnical<br />

Conditions on the Lower Baker<br />

Unit 4 Powerhouse Project” at<br />

the Vancouver Tunnelling Association<br />

of Canada (TAC) Conference<br />

on September 11, 2012. He<br />

also gave a presentation titled<br />

“Shaft Design and Construction<br />

Methodologies” at a Tunneling<br />

Technology and Emerging<br />

Trends and Technology Symposium<br />

for the City of Portland,<br />

Oregon on June 21, 2012.<br />

In October, Shawn Paroline<br />

moderated a discussion panel at<br />

the Construction Management<br />

Association of America (CMAA)<br />

Boyce McRae Havekost Paroline Pawlik<br />

National Conference, held in<br />

Chicago, Illinois. The discussion<br />

panel presented a white paper<br />

titled “Survival Guide for Managing<br />

Public Works Construction<br />

under Institutional Constraints.”<br />

Isabelle Pawlik, PE, Sarah Wilson,<br />

PE, and Julie Labonte from the San<br />

Francisco Public Utilities Commission<br />

(SFPUC) gave a presentation<br />

titled “Water Supply Reliability:<br />

Critical Tunnel Infrastructures in<br />

San Francisco” in October at the<br />

American Society of Civil Engineers<br />

(ASCE) 142nd Annual Civil<br />

Engineering Conference in Montreal,<br />

Quebec. The presentation<br />

featured three SFPUC projects—<br />

the Bay Tunnel, the New Irvington<br />

Tunnel, and the New Crystal<br />

Springs Bypass Tunnel.<br />

Jamie Schick, CEG, LEG, LHG,<br />

gave a presentation titled “Using<br />

HDD Technology to Successfully<br />

Wilson Schick<br />

Navigate the Urban Environment”<br />

to a Municipal Forum on<br />

Trenchless Technology for water<br />

and sewer municipalities in the<br />

greater Portland area. The talk<br />

highlighted <strong>Jacobs</strong> <strong>Associates</strong>’<br />

successful completion of five horizontal<br />

directional drilling (HDD)<br />

projects for the Tualatin Valley<br />

Water District. The forum was<br />

held in October and organized<br />

by the Louisiana Tech Trenchless<br />

Technology Center.


5 6 7<br />

Project update by Tom Pennington, PE<br />

Oahu’s Sewer Tunnel Project<br />

Like many US cities, the City and County of<br />

Honolulu is embarking on an ambitious plan to<br />

increase the reliability of its wastewater collection,<br />

treatment, and disposal systems. Planning<br />

and design for improvements are underway for<br />

facilities conveying wastewater flows by gravity<br />

on the windward side of Oahu, from the existing<br />

Kaneohe Wastewater Pretreatment Facility<br />

(KWPTF) to the Kailua Regional Wastewater<br />

Treatment Plant (KRWWTP). These improvements<br />

will replace the existing pump station<br />

and force main system. Improvements include<br />

an approximately 16,337-foot-long (4,980 m),<br />

120-inch-diameter (3,050 mm) wastewater storage<br />

and conveyance tunnel; a 36 million gallon<br />

per day (136 million liter) capacity pump station;<br />

two drop shafts; a deep intermediate access<br />

shaft; and near-surface pipelines and related<br />

improvements at the KWPTF and KRWWTP.<br />

<strong>Jacobs</strong> <strong>Associates</strong>, as a subconsultant to Wilson<br />

Okamoto Corporation, is providing design services<br />

for the tunnel and deep shafts.<br />

The tunnel will extend beneath the Oneawa<br />

Hills on the north side of Oahu. These hills are a<br />

topographic expression of a former caldera and<br />

shield volcano (Koo’lau Volcano) that helped<br />

form the island nearly 3 million years ago. Geologic<br />

conditions along the tunnel are expected to<br />

consist of basalt lava flows, breccias, and numerous<br />

dikes, all of which have undergone varying<br />

degrees of hydrothermal alteration due to their<br />

formation within the former volcano. Most of<br />

the tunnel will be mined in hard rock. At both<br />

ends of the tunnel, short sections of the alignment<br />

will encounter residual soils and weak<br />

Lagoonal and Alluvium deposits. Some of the<br />

soils have low strength and will require ground<br />

stabilization prior to tunnel excavation. Presently,<br />

over 20,000 cubic<br />

yards (15,300 3 m) of jet<br />

grouting are planned.<br />

A key design consideration<br />

is the use of glass<br />

fiber-reinforced thermosetting<br />

resin pipe<br />

(GFRP), or fiberglass<br />

pipe, as the tunnel final<br />

lining. The proposed<br />

tunnel diameter of 120<br />

inches (3,050 mm) is<br />

near the limit of manufacturing<br />

capabilities<br />

for GFRP. In addition,<br />

the pipe must be capable<br />

of withstanding<br />

internal corrosion and<br />

significant external hydrostatic pressure. Construction<br />

of the tunnel and shafts is expected to<br />

take 34 months and begin in late <strong>2013</strong>. Contractors<br />

must have a current Hawaii Contractor’s<br />

License when they submit their qualifications for<br />

the project.<br />

Tom is a senior project engineer in the San Francisco<br />

office and provides engineering design<br />

support on the Kaneohe/Kailua Project.<br />

Geotechnical investigations along tunnel alignment.<br />

Lower Baker Dam Flood Wall<br />

Again as a subconsultant to McMillen LLC,<br />

<strong>Jacobs</strong> <strong>Associates</strong> will be providing geotechnical<br />

and rock engineering on the design-build<br />

Lower Baker Dam Flood Wall project for Puget<br />

Sound Energy. The project, located in Concrete,<br />

Washington, consists of an 18-foot-high (5.5 m)<br />

dam raise to contain a probable maximum flood.<br />

Our services include site investigation, rock<br />

mapping, kinematic analyses, rock scour evaluations,<br />

FERC coordination, and field inspection<br />

during construction.<br />

Tri-Dam Radial Gate Inspection<br />

<strong>Jacobs</strong> <strong>Associates</strong> was selected to perform the Owner’s Dam Safety Evaluation<br />

of Tri-Dam Project’s 16 radial arm gates across three locations near<br />

Pine Crest, California. We will visually inspect the radial gates and hoisting<br />

systems at Donnells Dam (a double curvature concrete arch dam), Beardsley<br />

Dam (an embankment dam), and Tulloch Dam (a concrete gravity<br />

dam). Tulloch Dam is classified as a High Hazard dam, and Donnells and<br />

Beardsley dams are classified as Significant Hazard dams. Our team, consisting<br />

of <strong>Jacobs</strong> <strong>Associates</strong> and Black & Veatch engineers, will provide the<br />

civil/structural and mechanical engineering skills necessary to fully assess<br />

the operability and reliability of the dams’ spillway gates. The inspections<br />

and condition assessment are planned for completion prior to spring <strong>2013</strong>.<br />

New Hires<br />

Jose Aguilar was hired as a Staff<br />

Engineer in August, and works in<br />

the Vancouver office. Jose has<br />

experience as a geotechnical laboratory<br />

technician and as an assistant<br />

engineer on the construction<br />

of a subway station and tunnel in<br />

Spain. He holds a BA in Geological<br />

Engineering from the University of<br />

British Columbia.<br />

The Seattle office welcomed Katy<br />

Beaudreau, who started as an<br />

Administrative Assistant in August.<br />

Katy has more than eight years of<br />

administrative experience.<br />

Christopher Caruso joined the<br />

Boston office in November as a<br />

Senior Staff Engineer. His three<br />

years of experience include tunnel<br />

and trenchless design and rehabilitation<br />

techniques for steel and<br />

unreinforced concrete structures,<br />

unreinforced rock excavations,<br />

and utility pipelines. Christopher<br />

received his MS in Structural Engineering<br />

from the University of<br />

California at Berkeley and his BS<br />

in Engineering from Swarthmore<br />

College in Pennsylvania.<br />

Daniel Ebin joined the New<br />

York office as a Staff Engineer in<br />

August. His educational background<br />

is in both geotechnical<br />

and structural engineering, and he<br />

completed his Master’s research<br />

by modeling offshore wind turbine<br />

monopile foundations using Plaxis<br />

3D. He holds MS and BS degrees<br />

in Civil Engineering from Tufts<br />

University in Medford, MA.<br />

In January, the Cleveland office<br />

welcomed Charles Huse as<br />

a Staff Engineer. His experience<br />

includes geotechnical and<br />

environmental services. He has<br />

assessed residential structures for<br />

earthquake and mine subsidence<br />

damage, and conducted Phase I<br />

Environmental site investigations<br />

for commercial and industrial properties.<br />

Charles has a BS in Civil<br />

Engineering from Valparaiso University<br />

in Indiana.<br />

Vinnie Hung was hired in August<br />

as a Senior Staff Engineer and<br />

works in the San Francisco office.<br />

Vinnie has three years of experience<br />

in construction, geotechnical<br />

instrumentation engineering, and<br />

hydraulic groundwater modeling<br />

for a variety of transit tunnel<br />

projects. She holds an MEng in<br />

Civil Engineering from the Massachusetts<br />

Institute of Technology<br />

and a BS in Civil Engineering from<br />

Cooper Union in New York, NY.<br />

In November, the Portland office<br />

welcomed Lori Lyons-Lachman as<br />

a Project Consultant in the Claims<br />

Department. Lori has more than<br />

20 years of experience in construction<br />

claims consulting and<br />

paralegal work, specializing in<br />

litigation graphics and document<br />

review/analysis. She holds a BA in<br />

Architecture from the University<br />

of California at Berkeley.


Project update by Phaidra Campbell<br />

Passive Icing System on Allegheny and Moffat Tunnels<br />

4 5 6<br />

Tunnels take abuse. In railway systems, this<br />

abuse comes from a variety of sources, including<br />

the vibrations of passing heavy freight trains,<br />

seismic activity, exhaust exposure, and extreme<br />

weather conditions. Tunnels therefore require<br />

constant attention and innovative rehabilitation<br />

measures to prolong their lifespan, maintain<br />

safe passage, and counteract the forces<br />

of nature. In areas of heavy water infiltration<br />

and cold temperatures, water icing is an often<br />

dangerous and frequent occurrence. Two tunnel<br />

systems in two different parts of the country<br />

recently required installation of passive icing<br />

Installing steel sets and channel lagging for the<br />

passive icing shields in Moffat Tunnel in Colorado.<br />

Tri-Dam Project is a joint venture between<br />

the Oakdale Irrigation District and<br />

the South San Joaquin Irrigation District.<br />

Together they developed, operate, and<br />

maintain the Beardsley, Donnells, and<br />

Tulloch projects, including dams, tunnels,<br />

penstocks, powerhouses, communications<br />

systems, and general offices.<br />

These facilities are located on the Middle<br />

Fork of the Stanislaus River in Tuolumne<br />

County, California.<br />

systems to counteract cold weather: the Allegheny<br />

Tunnel in central Pennsylvania, which<br />

received a retrofit of an existing system; and the<br />

Moffat Tunnel in Colorado.<br />

The 3,600-foot-long (1,100 m) Allegheny Tunnel,<br />

originally constructed between 1851 and<br />

1854, was enlarged from single-track to a<br />

double track/double stack in the mid-1990s. As<br />

a part of this enlargement, passive icing shields<br />

were installed for approximately 335 linear feet<br />

(102 m). However, after 15 years, many of the<br />

panels are seriously deteriorated because of<br />

locomotive exhaust blasts and rusting of rock<br />

bolt hangers. This deterioration, along with<br />

extreme conditions in the winter of 2009/2010,<br />

proliferated the growth of large icicles, which<br />

required removal by Norfolk Southern Railway<br />

(NSR) crews every other day.<br />

To remedy these issues, NSR hired <strong>Jacobs</strong> <strong>Associates</strong><br />

to design a retrofit/replacement of<br />

the existing icing shields that would fit in the<br />

clearance envelope and be constructed in 2- to<br />

6-hour work windows. After a site visit, <strong>Jacobs</strong><br />

<strong>Associates</strong> determined a new passive icing system<br />

would be the best solution to control the<br />

icing issues. The new system consists of steel<br />

sets spaced evenly or centered into the existing<br />

Placing final shotcrete layer<br />

on the passive icing shields.<br />

concrete footings; between the steel sets is a<br />

layered arrangement of components. This arrangement,<br />

going from the field side to the track<br />

side, consists of a drainage mat and two layers of<br />

insulation planks. The track side of the steel sets<br />

and the insulation planks are covered with galvanized<br />

metal Stay-Form ® and a 2-inch (50 mm)<br />

layer of fiber-reinforced microsilica shotcrete.<br />

A passive icing system also was installed in<br />

Union Pacific Railroad’s Moffat Tunnel from<br />

October 2012 to December 2012. Moffat Tunnel<br />

is located on the Continental Divide in Winter<br />

Park, Colorado. Approximately 70 linear feet (21<br />

m) was installed midway through the tunnel in a<br />

severe icing zone. In addition to the icing shield<br />

materials, a waterproofing membrane (Masterseal)<br />

was used on the steel sets for an extra<br />

layer of protection from freezing water. Similar<br />

designs have been used in Washington State<br />

Parks’ Iron Horse Tunnels.<br />

By fully understanding the issues specific to the<br />

Allegheny and Moffat tunnels, <strong>Jacobs</strong> <strong>Associates</strong>’<br />

engineers tailored a proven rehabilitation<br />

method to reduce winter icing, decrease intervention<br />

of railroad crews, and allow safe passage<br />

of heavy freight trains.<br />

Phaidra is a project engineer in the San Francisco<br />

office and provided design and construction<br />

management services on the Allegheny Ice<br />

Shield Replacement Project and design services<br />

on the Moffat Tunnel Icing Project.<br />

transfers<br />

Babs Marquis recently joined<br />

<strong>Jacobs</strong> <strong>Associates</strong> as a Senior<br />

Project Consultant in the Boston<br />

Office. Babs will be involved on<br />

NBC Combined Sewer Abatement<br />

Program Phase II in Rhode Island<br />

and DC Water. Babs received his<br />

BS degree from Wentworth Institute<br />

of Technology in Boston and<br />

has more than 20 years of experience<br />

in the industry.<br />

The Seattle office hired JR Meksavanh<br />

as a Claims Technician<br />

in September. JR holds a BA in<br />

Geography from the University of<br />

Washington.<br />

The San Francisco office welcomed<br />

Staff Engineer Roozbeh Geraili<br />

Mikola in August. Roozbeh recently<br />

earned his PhD in geotechnical<br />

engineering from the University<br />

of California, Berkeley. His areas<br />

of expertise include earthquake<br />

engineering, rock mechanics and<br />

rock engineering, geotechnical<br />

engineering, numerical modeling,<br />

and ground support in mining and<br />

underground construction.<br />

In December, the San Francisco<br />

office welcomed Audie Reynolds<br />

as an Inspector on the Central Subway<br />

Project. Audie has 21 years<br />

of experience in the construction<br />

industry, including heavy rail construction,<br />

light rail construction,<br />

tunnel mining foundations, and<br />

water treatment facilities. Audie is a<br />

Certified Licensed Gas Tester and<br />

Certified Licensed Underground<br />

Safety Representative.<br />

Pamela “PJ” Roscoe, CPSM,<br />

joined the Boston office in<br />

December as a Marketing Manager.<br />

She has more than 10 years<br />

of AEC industry experience,<br />

which includes proposal development,<br />

graphic design, and<br />

market research. PJ holds a BA in<br />

Business Administration from Lesley<br />

University in Cambridge, MA.<br />

Katerina Sakarova, CEng, was<br />

hired in October by the Vancouver<br />

office as a project engineer.<br />

She has six years of experience<br />

in design and construction of tunnels,<br />

shafts, and underground<br />

structures, specializing in the<br />

design of sprayed concrete linings<br />

and cast-in-situ concrete<br />

linings in hard rock. She holds<br />

an MS in Building and Structural<br />

Engineering from Czech Technical<br />

University in Prague.<br />

Senior Associate Keith Abey,<br />

SE, Project Engineer Phaidra<br />

Campbell, and Senior Inspector<br />

Bill Hawk all transferred to the<br />

San Francisco office in September.<br />

Keith continues to support<br />

the Seattle Northgate Link Extension<br />

project, and also is working<br />

on expanding the firm’s structural<br />

engineering services in California.<br />

Phaidra continues to work on Seattle<br />

City Light’s Gorge 2nd Hydropower<br />

Tunnel project as well as on<br />

the Kaneohe/Kailua Sewer Tunnel<br />

project in Honolulu, HI and various<br />

railroad projects throughout


7<br />

Project update by Karl Assi, MIEAust, CPEng<br />

Brisbane Airport Tunnel Opens<br />

On July 25, 2012, Brisbane’s new Airport Link<br />

Tunnel opened to traffic. The ambitious project<br />

is known for many firsts. It is Australia’s longest<br />

road tunnel (at 6.7 kilometers, or almost 4.2 miles)<br />

and biggest privately funded road infrastructure<br />

project ($4.8 billion AUD). Airport Link runs under<br />

densely populated inner-city Brisbane and the<br />

northern suburbs. It connects the city’s central<br />

business district and recently completed northsouth<br />

bypass tunnel (the Clem7) to the East-West<br />

Arterial Road and to the Brisbane Airport.<br />

Construction started in November 2008, and<br />

completed on July 15, 2012. Two earth pressure<br />

balance tunnel boring machines (TBMs)<br />

were used to mine the 2.4-kilometer-long (1.5<br />

mi) twin bore section of the tunnel. The TBMs<br />

were custom-made for the project, and at 12.48<br />

meters (40.94 ft) in diameter, are the largest to<br />

The completed tunnel.<br />

have ever operated in Australia. The remainder<br />

of the tunnel was mined by roadheader<br />

and drill-and-blast methods. At the peak of<br />

construction, over 15 of the world’s largest<br />

roadheaders and the two TBMs were operating<br />

simultaneously. The project saw the installation<br />

of 125,000 tonnes (335 million pounds) of<br />

reinforced steel, and the application of 807,000<br />

cubic meters (28.5 million cubic feet) of concrete.<br />

During its peak, Airport Link employed<br />

4,500 people.<br />

The mined portion of Airport Link includes twin<br />

three-lane mainline tunnels; 5 one- to three-lane,<br />

on- and off-ramp tunnels; and a two-lane busway<br />

tunnel. The finished span of the mainline tunnels<br />

is approximately 15 meters (49 ft), and the spans<br />

of the caverns at the ramp tunnel intersections<br />

are up to 26 meters (85 feet).<br />

BrisConnections, a public-private partnership,<br />

contracted with Theiss – John Holland to construct<br />

the project. The Parsons Brinckerhoff<br />

Arup Joint Venture provided comprehensive<br />

engineering services. <strong>Jacobs</strong> <strong>Associates</strong> was<br />

engaged by the JV to provide design services,<br />

which consisted of input during development<br />

of the project-wide geologic report, final lining<br />

design for all the mined tunnels, and designing<br />

the initial support systems for sections of the<br />

ramp tunnels and caverns. We also provided<br />

design services during construction.<br />

Airport Link is part of an integrated transport<br />

solution that includes the Northern Busway and<br />

the Airport Roundabout Upgrade. Although a<br />

toll-road tunnel, for the first three months of operation,<br />

Airport Link was toll free to all motorists.<br />

Karl is a lead associate and manages <strong>Jacobs</strong><br />

<strong>Associates</strong>’ Melbourne office. He was technical<br />

lead for design of the final concrete linings for<br />

the Airport Link Project, and provided engineering<br />

support during construction.<br />

Norbert Tracy Scholarship<br />

Greg Rogoff, a graduate student in the<br />

GeoEngineering Program<br />

at the University of California,<br />

Berkeley, was recently<br />

awarded the Norbert A.<br />

Tracy Scholarship. This<br />

scholarship, funded entirely<br />

by <strong>Jacobs</strong> <strong>Associates</strong>, is the firm’s way of<br />

honoring the memory of our former partner,<br />

Norbert Tracy, and supporting UC Berkeley’s<br />

GeoEngineering graduate program,<br />

of which many at <strong>Jacobs</strong> <strong>Associates</strong> are<br />

alumni. Gregg worked at <strong>Jacobs</strong> <strong>Associates</strong><br />

as an intern after completing his undergraduate<br />

degree at UC Berkeley.<br />

papers presented<br />

the United States. Bill recently<br />

worked on Maryland’s Bi-County<br />

Water Tunnel project and is now<br />

serving as an inspector on the<br />

Central Subway Project in downtown<br />

San Francisco.<br />

Project Engineer Rusty Arend,<br />

PE, transferred from the Seattle<br />

office to the Walnut Creek office<br />

at the beginning of October. He is<br />

working on a variety of projects,<br />

with a primary focus on those<br />

utilizing trenchless technology.<br />

Senior Staff Engineer Stephanie<br />

Fekete transferred from the<br />

Ontario project office to the Vancouver<br />

office in September. In<br />

Vancouver, Stephanie is working<br />

on various projects for hydropower<br />

and mining industry clients.<br />

Associate John Murray, PE, and<br />

Project Engineer Bade Sozer, PE,<br />

both transferred from the Ontario<br />

project office back to the New<br />

York office in September. John<br />

is working on the Rondout-West<br />

Branch Bypass Tunnel project<br />

and continues to support the<br />

Ottawa Light Rail Transit project.<br />

Bade also is supporting the Rondout-West<br />

project.<br />

Senior Staff Engineer Heather<br />

Stewart, PE, transferred from the<br />

San Francisco office to the Seattle<br />

office in September. Heather is<br />

wrapping up work associated<br />

with her San Francisco projects<br />

as she takes on her new duties in<br />

Seattle.<br />

AMERICAN RAILWAY ENGINeer-<br />

ING AND MAINTENANCE-OF-<br />

WAY ASSOCIATION (AREMA)<br />

CONFERENCE (September 16–19,<br />

2012) Passive Icing Shields for<br />

Railroad Tunnel in Gallitzen, PA.<br />

Phaidra Campbell and Joseph<br />

Schrank (<strong>Jacobs</strong> <strong>Associates</strong>); Ruth<br />

Brown (Norfolk Southern Railway).<br />

TUNNELLING ASSOCIATION OF<br />

CANADA (TAC) CONFERENCE<br />

(October 17–20, 2012) Evaluation<br />

of Overstressing of Deep Hard<br />

Rock TBM Excavated Tunnels in<br />

BC. Dean Brox (<strong>Jacobs</strong> <strong>Associates</strong>).<br />

TUNNELLING ASSOCIATION<br />

OF CANADA (October 17–20,<br />

2012) Construction of the<br />

Sunnydale Auxiliary Sewer:<br />

Solving Unique Crossing<br />

Constraints using Multiple<br />

Excavation Methods. Renée<br />

Fippin and Heather Stewart<br />

(<strong>Jacobs</strong> <strong>Associates</strong>); Gregg<br />

Rehak (Super Excavators, Inc.);<br />

and Louis Douglas (San Francisco<br />

Department of Public Works).


8<br />

project win<br />

Putting Down Roots in the Midwest<br />

In September 2012, <strong>Jacobs</strong> <strong>Associates</strong> kicked<br />

off work on the City of Akron’s $220 million<br />

Ohio Canal Interceptor (OCI) Tunnel Project,<br />

our first big project win since opening a permanent<br />

office in the Midwest. The key feature<br />

of the project is a proposed 27-foot-insidediameter<br />

(8.2 m), 6,150-foot-long (or equivalent<br />

volume to provide approximately 25.6<br />

million gallons), combined sewer overflow<br />

(CSO) storage and conveyance tunnel in<br />

soil, rock, and mixed face ground conditions<br />

through downtown Akron, Ohio.<br />

The OCI Tunnel Project is part of a long-term<br />

CSO control plan that includes a number of<br />

sewer separation projects, storage tanks, treatment<br />

facility upgrades, and tunnels. The OCI<br />

Tunnel is expected to reduce CSOs at nine locations<br />

along the Ohio and Erie Canal and Little<br />

Cuyahoga River, improving water quality of<br />

the river and contributing to the overall health<br />

of the downstream Cuyahoga River and Lake<br />

Erie. The Cuyahoga River flows through the<br />

Cuyahoga Valley National Park.<br />

As a subconsultant to the prime designer, DLZ,<br />

<strong>Jacobs</strong> <strong>Associates</strong> is lead tunnel designer of<br />

the OCI Tunnel. As part of our scope of work,<br />

we are providing review of the preliminary<br />

engineering and design work completed by the<br />

Program Management Team led by AECOM.<br />

We also are participating in risk management<br />

Downtown Akron, future location of OCI Tunnel.<br />

meetings and a value engineering study, evaluating<br />

and presenting alternate design concepts<br />

for tunnels and shafts, and assisting with<br />

development of the geotechnical investigation<br />

program in preparation for final design of the<br />

OCI Tunnel. In addition, <strong>Jacobs</strong> <strong>Associates</strong> will<br />

provide engineering support services during<br />

construction, which, per the proposed consent<br />

decree, is scheduled to start in April 2014.<br />

just answers by Shannon Goff, PE<br />

Designing Larger Linings for Larger Tunnels<br />

Increasing demand for multiuse tunnels in<br />

order to optimize underground space and improvements<br />

in tunnel boring machine (TBM)<br />

technology have led to a worldwide increase<br />

in bored tunnel diameters. The list of successful<br />

projects with diameters greater than 14<br />

meters (46 ft) is growing. The largest TBM to<br />

date, with an outside diameter of 17.48 meters<br />

(57.35 ft), has been manufactured for the<br />

Alaska Way Viaduct Program. Consequently,<br />

this trend towards larger diameter tunnels is<br />

driving the need for the design of larger diameter<br />

segmental linings.<br />

In addition to the standard design considerations<br />

for all segmental linings such as grouting<br />

requirements, watertightness, durability,<br />

fire resistance, and installation tolerances,<br />

larger diameter linings present some new<br />

design challenges. There is an increased<br />

importance on development of practical geotechnical<br />

parameters for large-diameter tunnels.<br />

The structural capacity requirements of<br />

the ring are driven by the assumed ground<br />

loading with an increased dependency on the<br />

lateral earth pressure coefficient. Even minor<br />

deviations of this coefficient have a dramatic<br />

effect on the loads in the lining. Additionally,<br />

the stability of the ring depends on the<br />

bedding provided by the grout and ground<br />

behind the ring.<br />

We appreciate your feedback.<br />

finalliner@jacobssf.com<br />

The trade-off between flexibility and strength<br />

becomes more critical. This trade-off must be<br />

considered when selecting the number of segments<br />

per ring, the thickness of the ring, the<br />

type of reinforcement, and the type of joints.<br />

All of these compounds have significant constructability<br />

implications. A more flexible ring<br />

that uses more segments, a thinner section,<br />

lighter reinforcement, and uncoupled joints results<br />

in lower bending moment requirements<br />

but higher, potentially unacceptable, deformations.<br />

The deformations are smaller for a rigid<br />

ring; however, the bending moments can be<br />

incredibly high for large rings, and it can be<br />

difficult to design for them.<br />

The design basis of a segmental lining is an<br />

articulated ring, where the longitudinal joints<br />

provide the required flexibility. As ring flexibility<br />

becomes a more important design<br />

parameter, so too does the designer’s understanding<br />

of ring behavior. It is generally agreed<br />

that bending moment is transferred across the<br />

longitudinal joints because of the thrust forces<br />

in the ring, but there are various theories on<br />

the amount of moment transferred. Similarly,<br />

there are various theories on the behavior of the<br />

circumferential joints in terms of ring coupling<br />

effects. Ring coupling, due to friction between<br />

rings or shear connectors such as shear bicones<br />

or cam-and-pocket systems, can serve to stiffen<br />

Visit us at www.jacobssf.com<br />

or call us at 800.842.3794<br />

Large-diameter segmentally lined tunnel.<br />

a segmental lining. However, this effect is difficult<br />

to quantify. The major benefit from shear<br />

connectors is seen during ring build, when they<br />

act as centralizers and help restrict relative<br />

deformation between rings. However, construction<br />

tolerances and the shear connectors’ longterm<br />

behavior must be considered in order to<br />

avoid damage to segments.<br />

These are just some of the design challenges<br />

for large-diameter segmental linings. Recent<br />

advances in TBM technology are pushing the<br />

envelope, with tunnels larger than previously<br />

thought possible and under more critical loading<br />

conditions than ever before. Similar advancements<br />

in segmental lining design are required to<br />

continue this successful and exciting trend.<br />

Shannon is a project engineer in the Auckland<br />

office and is currently working on the Waterview<br />

Project.<br />

Executive Editor Victor Romero, PE, CPEng<br />

Managing Editor Rebecca Anicich, CPSM<br />

Contributing Editors Lauren Curley; LE McCutcheon,<br />

CPSM; Julie McCullough; Carl Williams<br />

Designer Seth McGinnis<br />

San Francisco, CA 415.434.1822<br />

Boston, MA 781.852.0450<br />

Cleveland, OH 216.292.9710<br />

New York, NY 212.376.1310<br />

Pasadena, CA 626.737.6520<br />

Portland, OR 503.227.1800<br />

San Diego, CA 619.565.2747<br />

Seattle, WA 206.588.8200<br />

Walnut Creek, CA 925.945.0677<br />

Washington, DC 571.357.1879<br />

Auckland, New Zealand +64 9 551 2325<br />

Docklands, VIC, AUS +61 3 8102 1800<br />

Vancouver, BC, Canada 604.336.8638<br />

© <strong>2013</strong> <strong>Jacobs</strong> <strong>Associates</strong>

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