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AS500 ® FF Xenon Trunnion Pedestal Wide Beam Multivolt DT HM1512WB HM1513WB Narrow Beam Multivolt DT HM1512NB HM1513NB HID WORK LAMPS MOBILE WORK LAMPS EQUIPMENT LIGHTING 16 ® AS500 FF Xenon Heavy Duty Work Lamp AS500 ® FF Xenon is a compact and highly versatile, ultra heavy-duty work lamp for use on mining machinery, suitable for 24V and 12V electrical systems. Optional Pedestal Bracket Shown with Pedestal Mount MUSTADD 170 120 56 202 DRACO IP6K7 50G 12/24V Trunnion Bracket D2S 135 141 Clear cover to be ordered separately DT 41W 126 122 135 19 2.8Kg 26 M10 175 127 Good lighting is essential to create a safe and productive work area where machine operators can clearly see their work environment and identify hazards in time to take the required action. The AS500 FF is engineered to deliver excellent lighting under continuous use in extreme environmental conditions. AS500 FF lamps’ Hella Free-Form optics deliver a homogenous spread of light, so operators can see comfortably for long periods. Its light distribution ensures there are no sharp transitions from light to dark in the operator’s visual field, to significantly reduce adaptation related eye fatigue and stress. 72 The optical modules comprise a precision-moulded specular reflector, permanently assembled to a corrosion-resistant hardened glass refractor lens and machined lamp holder, ensuring perfect focus. A choice of wide and narrow asymmetric beam types is available. The integrated, patented Hella MustADD ® filter ensures optimum optical performance is maintained over product life in the adverse atmospheres typically encountered in mining. (See technical section for more information.) 35W Xenon gas discharge lighting systems pioneered by Hella have set the standard across the world for optimum visual acuity and comfort for professional work lamp users. The integral electronic ballast fitted to the AS500 FF range is specifically designed for continuous operation in mining applications. (See technical section for more information.) Safe and reliable electrical connection is via a short length of highly flexible double insulated cable, terminated with DT connectors. An ergonomic heavyduty cast aluminium body with an integral “non-snag” adjustment handle is the basis of all AS500 FF lights. A robust lens retaining ring with captive M4 Allen bolts enables rapid routine service access from the front, while high temperature O-ring seals ensure effective sealing. A UV resistant multi-stage powder coating process ensures optimal corrosion protection. Accurate and stable aiming in high vibration environments in all assembly positions is vital. The AS500 FF offers a range of secure mounting options for almost any requirement. The standard trunnion bracket can be fitted to the body in six different mounting positions; all of which locate the axis of rotation in the centre of gravity to minimize mechanical stress. Four M6 Allen bolts in arced slots and fixed pivot points ensure that the aiming angle can be locked securely. Secondary mounting holes in the base of the AS500 FF enable direct mounting onto equipment, or the use of an optional pedestal bracket. The heavy gauge stainless steel hardware is non-resonant and highly corrosion resistant. Integral DRACO ® dampers eliminate all metal-to-metal contact between the lamp and bracket to reduce shock and vibration transmission. (See technical section for more information.) Sustainable use of resources is ensured through the modular system design, so users can reuse, repair, or recycle lights into new applications. Ballasts can be replaced. Both beam types and mounting bracket positions and options can be changed. Halogen models can also be upgraded to Xenon and other future options. Product features Modular die cast aluminium alloy body Integral “non-snag” handle Multiple mounting options with aiming angles Stainless steel trunnion bracket with quad bolt fastening Draco ® suspension Free-Form wide and narrow beam optics MustADD ® filter Captive Allen bolts Double insulated silicone supply cable with DT plug Replaceable encapsulated ballast Spare Parts & Options HM8164 Clear Protective Cover AS500 9.HMAPEDL Pedestal Mounting Bracket Assembly 9.HM151TRN Trunnion Mounting Bracket Assembly 9.HMAWHKD Cable harness kit AS500 Shown with Trunnion Bracket O-ring seals Components tested over a –40ºC to +105ºC temperature range High efficiency & long life D2S 35W Xenon light Multivolt 8-32V DC IP6K7K 200G shock resistant ballast 50G shock resistant lamp CE compliant Protective clear covers available Consumable spares interchangeable with Hella AS200FF ® Xenon range 9.HM15WB Insert – Wide Optic – AS200/500 GDL 9.HM15NB Insert – Narrow Optic – AS200/500 GDL 9.HM151BAL Multivolt Ballast XN4000 Globe – Xenarc D2S
17 WORK LAMPS Optional Pedestal Bracket Multi-adjustable trunnion bracket ensures accurate and stable aiming in a high vibration environment in all assembly positions. Bracket locates the axis of rotation in the centre of gravity AS500 FF Xenon Narrow Beam AS500 FF Xenon Wide Beam 30 Peak 79 LUX 30 Peak 120 LUX 30 0 30 60 90 120 150 30 0 30 60 90 120 150
Page 1 and 2: Hella Mining Catalogue 4th Edition
Page 3 and 4: Hella Centre of Excellence - Mining
Page 5: Contents 5 WORK LAMPS 6 8 Power Bea
Page 8 and 9: Power Beam 1000 LED Work Lamp HMPB1
Page 10 and 11: MegaBeam LED Work Lamp LED Work Lam
Page 12 and 13: LED Task Lamp Narrow Beam Pencil Be
Page 14 and 15: DuraLed ® 1000 Lumen White LED Ser
Page 18 and 19: AS200 FF Xenon Wide Beam Multivolt
Page 20 and 21: UltraBeam FF X-PowerPack Xenon 12V
Page 22 and 23: UltraBeam FF Xenon 8-32V DC Wide Be
Page 24 and 25: OVAL 100 FF Xenon Wide Beam DT Narr
Page 26 and 27: AS500 ® FF Halogen H3 Trunnion Ped
Page 28 and 29: UltraBeam FF Halogen Wide Beam Narr
Page 30 and 31: HydroLUX ® Submersible Driving Lam
Page 32 and 33: AS200 FF Halogen with AMP plug with
Page 34 and 35: Oval 100 FF Halogen Double Beam wit
Page 36 and 37: Modul 70 Halogen 12V H9 24V H3 Wide
Page 39 and 40: 39 BEACONSBeacons 40 DuraRAY Phase
Page 41 and 42: 41 BEACONS Top View Bottom View Yel
Page 43 and 44: 43 BEACONS Polycarbonate lens with
Page 45 and 46: 45 BEACONS Polycarbonate lens with
Page 47 and 48: 47 BEACONS Polycarbonate lens Cast
Page 49 and 50: 49 BEACONS
Page 53 and 54: NaviLED ® M Surface Mount l Amber
Page 55 and 56: 55 BEACONS Optic appears clear unti
Page 59: 59 BEACONS
Page 62 and 63: DuraLed ® SAE Signal Lamp Stop/Tai
Page 64 and 65: DuraLed ® M Combination Signal Lam
Page 66 and 67:
DuraLed ® M l White Inspection Poi
Page 69 and 70:
Accessories 69 ACCESSORIES 70 LED B
Page 71 and 72:
TERMINALS & SWITCHES Remote Jump St
Page 73 and 74:
SCREENED CABLES Heavy Duty Screened
Page 75 and 76:
NumiLED ® Pro Boards - Small (396m
Page 77 and 78:
MINING REVERSING CAMERA KIT Quad Sc
Page 79 and 80:
MASTER SWITCH 79 ACCESSORIES HM4660
Page 81:
CONNECTORS DT Connectors 81 ACCESSO
Page 84 and 85:
EuroLED ® Touch M Interior Lamp wi
Page 86 and 87:
SpotLED ® Screw Mount, DT l White
Page 88 and 89:
FlexSPOT ® LED Interior Lamp l Whi
Page 91 and 92:
Alarms & Horns 91 ALARMS & HORNS 92
Page 93 and 94:
REVERSING ALARMS RetroVOX ® Self A
Page 95:
ALARMS RetroVOX ® Compact Broadban
Page 98 and 99:
CONNECTOR KITS SERVICE TOOLS 98 Ezi
Page 100 and 101:
CONNECTOR KITS SERVICE TOOLS100 Ezi
Page 102 and 103:
REPAIR KITS SERVICE TOOLS102 EziPAK
Page 104 and 105:
FUSE KITS SERVICE TOOLS104 EziPAK
Page 106 and 107:
CONNECTORS SERVICE TOOLS106 Super S
Page 109 and 110:
Electrical 109 ELECTRICAL 110 AC/DC
Page 111 and 112:
POWER CONNECTORS Power Connectors 1
Page 113 and 114:
LED PILOT LAMPS LED Pilot Lamps 113
Page 115 and 116:
CIRCUIT BREAKERS Thermal Circuit Br
Page 117:
POWER OUTLET SYSTEMS 117 ELECTRICAL
Page 120 and 121:
HALOGEN GLOBES 120 H1 Globes GLOBES
Page 122 and 123:
HALOGEN GLOBES 122 H4 Premium Xenon
Page 124 and 125:
XENON GAS DISCHARGE 124 Xenon Gas D
Page 127 and 128:
Technical 127 TECHNICAL 128 General
Page 129 and 130:
129 TECHNICAL Operating principle o
Page 131 and 132:
What is Xenon lighting technology 1
Page 133 and 134:
Ignitors and Ballasts 133 TECHNICAL
Page 135 and 136:
Capacitors 135 TECHNICAL Power fact
Page 137 and 138:
137 TECHNICAL Safety Extra Low Volt
Page 139 and 140:
Hella Work Lamp systems 139 TECHNIC
Page 141 and 142:
What is Xenon light 141 TECHNICAL I
Page 143 and 144:
Chemical Resistance Table (Standard
Page 145 and 146:
Applications Engineering 145 TECHNI
Page 147 and 148:
147 HM4400B-12V 112 HM4400G 112 HM4
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