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Download - Industrial and Bearing Supplies

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129<br />

TECHNICAL<br />

Operating principle of an<br />

Inc<strong>and</strong>escent Lamp<br />

The higher the filament temperature, the<br />

higher the luminous efficacy, but the shorter<br />

the lamp life.<br />

A reduction in lamp life is a consequence of<br />

the rapid increase in the rate of vaporization<br />

of the Tungsten atoms as the temperature<br />

rises; this process not only produces a black<br />

coating on the bulb but also ultimately causes<br />

the filament to break.<br />

Blackening of the bulb can be effectively<br />

countered by using as heavy an inert gas<br />

as possible (Argon, Krypton or Xenon) <strong>and</strong><br />

ensuring that this gas is at high pressure<br />

to reduce the rate at which the Tungsten<br />

vaporises.<br />

The principal types of inc<strong>and</strong>escent lamp<br />

are: general-purpose lamps, special-purpose<br />

lamps, decorative lamps <strong>and</strong> inc<strong>and</strong>escent<br />

reflector lamps. The luminous efficacy of<br />

inc<strong>and</strong>escent lamps in the 25 to 1000W range<br />

is between about 9 <strong>and</strong> 19 lm/W for lamps<br />

with an average life of 1000 hours.<br />

%<br />

250<br />

200<br />

65% = 40 000% life<br />

75% = 10 000% life<br />

75% = 3600% life<br />

80% = 1700% life<br />

85% = 1000% life<br />

90% = 600% life<br />

Tungsten-Halogen Lamps<br />

Tungsten-Halogen lamps operate in the<br />

same way as inc<strong>and</strong>escent lamps <strong>and</strong> have<br />

a similar design. The small quantities of<br />

Halogens (Bromine, Chlorine, Fluorine <strong>and</strong><br />

Iodine) <strong>and</strong> their compounds added to the<br />

filler gas, almost entirely prevent the bulb<br />

from blackening due to vaporizing Tungsten<br />

atoms within a particular temperature range,<br />

so there is no associated drop in luminous<br />

flux. The bulbs in Tungsten-Halogen lamps<br />

can therefore be made much smaller, which<br />

means the pressure of the filler gas can be<br />

increased <strong>and</strong> more economical use can<br />

therefore be made of expensive inert gases<br />

like Krypton <strong>and</strong> Xenon. The life of Tungsten<br />

lamps varies from 50 hours for photographic<br />

studio types, to over 2000 hours for<br />

commercial display lighting types. Automotive<br />

Halogen lamps are generally rated in the 300<br />

hour range.<br />

95% = 190% life<br />

Halogen Cycle<br />

As already mentioned, the main<br />

characteristics of an inc<strong>and</strong>escent lamp,<br />

namely its luminous efficacy <strong>and</strong> service<br />

life, are determined to a large extent by the<br />

filament temperature. The higher the filament<br />

temperature, the higher the luminous efficacy<br />

but the shorter the life of the lamp.<br />

This reduction in the life of the lamp is a<br />

consequence of the rate at which Tungsten<br />

vaporises from the filament. This rate<br />

increases rapidly with temperature. Not only<br />

does it blacken the inside of the bulb, it<br />

causes the filament ultimately to burn right<br />

through.<br />

This blackening of the bulb can be effectively<br />

countered by adding halogens to the filler<br />

gas to keep the vaporized Tungsten away<br />

from the bulb wall in a cycle process . The<br />

Tungsten that vaporises from the filament<br />

during normal operation drifts towards<br />

the bulb wall by diffusion or convection<br />

in thermal regions (•1 1400°C) where<br />

they disintegrate. Some of the Tungsten is<br />

transported back to the filament, but not<br />

to its original location. The normal Halogen<br />

cycle therefore merely prevents the bulb from<br />

blackening, it does not extend the life of the<br />

lamp. The lamp comes to the end of its life<br />

when the filament breaks at one of its<br />

hot spots.<br />

150<br />

Lamp life<br />

Light output<br />

Tungsten<br />

Halogenide<br />

Lamp power<br />

Halogen cycle<br />

100<br />

Tungsten<br />

Halogenide<br />

Lamp power<br />

Halogen cycle<br />

50<br />

Light output<br />

Tungsten<br />

Lamp life<br />

Halogenide<br />

0<br />

70 80 90 100 110 120 130 %<br />

Halogen cycle<br />

Halogen Cycle<br />

A regenerative cycle would be feasible with Fluorine<br />

but because this Halogen is so corrosive towards<br />

the quartz <strong>and</strong> hard glass used for the bulb, <strong>and</strong><br />

resistant to the Halogen currently used, a satisfactory<br />

solution has not yet been found.

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