RF 100 VARIABLE HELIX SoLId CARBIdE End MILLS - Guhring, Inc.
RF 100 VARIABLE HELIX SoLId CARBIdE End MILLS - Guhring, Inc.
RF 100 VARIABLE HELIX SoLId CARBIdE End MILLS - Guhring, Inc.
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
∡χ<br />
∡γ<br />
∡ χ ≠ ∡ γ<br />
<strong>RF</strong> <strong>100</strong> <strong>VARIABLE</strong> <strong>HELIX</strong><br />
Solid Carbide <strong>End</strong> Mills<br />
• Material-specific geometries<br />
• Roughing and finishing end mills<br />
• <strong>Inc</strong>h and metric sizes
At <strong>Guhring</strong>, our mission is to provide customers with the means to take cost out of machining<br />
production components by improving machine process times and product quality.<br />
<strong>Guhring</strong>, <strong>Inc</strong>. is a subsidiary of Guehring oHG, headquartered in Albstadt, Germany. Globally,<br />
Guehring employs over 4,500 people. The Brookfield, WI manufacturing plant and corporate<br />
headquarters employs more than 250 people. Additional resources include our warehouse in<br />
Huntington Beach, CA, and a manufacturing facility in Detroit, MI.<br />
In order to better serve our customers’ needs, <strong>Guhring</strong> offers a full range of special tool design/<br />
manufacturing capabilities in our USA manufacturing plants. Our engineers can take blueprint<br />
part concepts and design specialized tools in high speed steel, carbide and even PCD which<br />
combine multiple manufacturing operations and reduce production costs. <strong>Guhring</strong> has the<br />
capability to manufacture special drill, reamer, end mill and countersink tools; solid or coolant fed.<br />
<strong>Guhring</strong> also offers a full reconditioning service that can recondition special and standard<br />
drill points, end mills and reamers to their original specifications. In addition, <strong>Guhring</strong>’s<br />
reconditioning service can provide tool modifications such as end mill corner radius and<br />
chamfers quickly and accurately.<br />
Our coatings division offers superior PVD coatings for cutting tools and wear parts. <strong>Guhring</strong><br />
offers traditional TiN, TiCN and TiAlN coatings, as well as high performance proprietary coatings<br />
such as FIREX ® , MolyGlide ® , Super-A TM , nano-FIREX ® and new nano-A TM coating. With coating<br />
chambers in both Wisconsin and Michigan, <strong>Guhring</strong> can provide quick turnaround and competitive<br />
pricing on all types of parts, even beyond cutting tools.<br />
2
<strong>RF</strong> <strong>100</strong> Variable Helix <strong>End</strong> Mill QUICK-FINDER - <strong>End</strong> Mill selection guide<br />
Slot-Milling<br />
Roughing<br />
Finishing<br />
Material<br />
Workpiece<br />
Conditions<br />
1 x d<br />
0.3 - 0.8 x d<br />
< 0.1 x d<br />
Good machining<br />
<strong>RF</strong> <strong>100</strong> A<br />
<strong>RF</strong> <strong>100</strong> A<br />
conditions<br />
(e.g. # 3077) page 21<br />
(e.g. # 3077) page 21<br />
<strong>RF</strong> <strong>100</strong> S/F<br />
Wrought Aluminum Alloys<br />
< 3% Si.<br />
Poor machining<br />
conditions<br />
<strong>RF</strong> <strong>100</strong> A<br />
(e.g. # 3077) page 21<br />
<strong>RF</strong> <strong>100</strong> A<br />
(e.g. # 3077) page 21<br />
(e.g. # 3115) page 23<br />
Good machining<br />
<strong>RF</strong> <strong>100</strong> F<br />
<strong>RF</strong> <strong>100</strong> F<br />
Aluminium<br />
> 3% - 12% Si<br />
Steel & Alloys < 30 HRC<br />
conditions<br />
Poor machining<br />
(e.g. # 3078) page 13<br />
<strong>RF</strong> <strong>100</strong> VA/NF<br />
(e.g. # 3078) page 13<br />
<strong>RF</strong> <strong>100</strong> VA/NF<br />
<strong>RF</strong> <strong>100</strong> S/F<br />
(e.g.. # 3115) page 23<br />
Cast Iron < 200 HB 30<br />
conditions<br />
(e.g. # 3081) page 17<br />
(e.g. # 3081) page 17<br />
Good machining<br />
<strong>RF</strong> <strong>100</strong> U<br />
<strong>RF</strong> <strong>100</strong> U<br />
Steel & Alloys<br />
30-38 HRC<br />
Cast Iron > 200 HB 30<br />
Hardened Steel<br />
< 54 HRC<br />
conditions<br />
Poor machining<br />
conditions<br />
(e.g. # 3113) page 7<br />
<strong>RF</strong> <strong>100</strong> U/HF<br />
(e.g. # 3082) page 11<br />
(e.g. # 3114) page 8<br />
<strong>RF</strong> <strong>100</strong> U/HF<br />
(e.g. # 3082) page 11<br />
<strong>RF</strong> <strong>100</strong> S/F<br />
(e.g.. # 3115) page 23<br />
Good machining<br />
<strong>RF</strong> <strong>100</strong> VA<br />
<strong>RF</strong> <strong>100</strong> VA<br />
Stainless Steels<br />
conditions<br />
Poor machining<br />
(e.g. # 3080) page 15<br />
<strong>RF</strong> <strong>100</strong> VA/NF<br />
(e.g. # 3080) page 15<br />
<strong>RF</strong> <strong>100</strong> VA/NF<br />
<strong>RF</strong> <strong>100</strong> S/F<br />
(e.g. # 3631) page 23<br />
conditions<br />
(e.g. # 3081) page 17<br />
(e.g. # 3081) page 17<br />
Good machining<br />
<strong>RF</strong> <strong>100</strong> Ti<br />
<strong>RF</strong> <strong>100</strong> Ti<br />
Titanium & Nickel Alloys<br />
conditions<br />
Poor machining<br />
(e.g. # 3876) page 19<br />
<strong>RF</strong> <strong>100</strong> U/HF<br />
(e.g. # 3876) page 19<br />
<strong>RF</strong> <strong>100</strong> U/HF<br />
<strong>RF</strong> <strong>100</strong> S/F<br />
(e.g.. # 3115) page 23<br />
conditions<br />
(e.g. # 3082) page 11<br />
(e.g. # 3082) page 11<br />
Poor machining conditions = low horsepower, small machine taper, long reach,<br />
non-stable setup, or difficult chip removal<br />
3
<strong>Guhring</strong> No. Index<br />
Index<br />
<strong>Guhring</strong> no. Description Surface<br />
Finish<br />
3077 <strong>RF</strong> <strong>100</strong> A standard length variable helix end mills for aluminum Bright 21<br />
3078 <strong>RF</strong> <strong>100</strong> F standard length variable helix end mills for materials < 30 HRC FIREX ® 13<br />
3079 <strong>RF</strong> <strong>100</strong> U standard length variable helix end mills, corner radius, for materials < 54 HRC FIREX ® 9<br />
3080 <strong>RF</strong> <strong>100</strong> VA standard length variable helix end mills for stainless steels nano-A TM 15<br />
3081 <strong>RF</strong> <strong>100</strong> VA/NF standard length variable helix roughing-finishing end mills for stainless steels nano-A TM 17<br />
3082 <strong>RF</strong> <strong>100</strong> U/HF standard length variable helix roughing-finishing end mills, for materials < 54 HRC FIREX ® 11<br />
3099 <strong>RF</strong> <strong>100</strong> U stub length variable helix end mills for materials < 54 HRC FIREX ® 7<br />
3<strong>100</strong> <strong>RF</strong> <strong>100</strong> U standard length variable helix end mills for materials < 54 HRC FIREX ® 8<br />
3113 <strong>RF</strong> <strong>100</strong> U stub length variable helix end mills for materials < 54 HRC FIREX ® 7<br />
3114 <strong>RF</strong> <strong>100</strong> U standard length variable helix end mills for materials < 54 HRC FIREX ® 8<br />
3115 <strong>RF</strong> <strong>100</strong> SF standard length 6-flute variable helix end mills for materials < 54 HRC FIREX ® 23<br />
3202 <strong>RF</strong> <strong>100</strong> A standard length variable helix end mills for aluminum, metric Bright 21<br />
3366 <strong>RF</strong> <strong>100</strong> F standard length variable helix end mills, coolant through, for materials < 30 HRC, metric FIREX ® 13<br />
3627 <strong>RF</strong> <strong>100</strong> U long length variable helix end mills for materials < 54 HRC, metric FIREX ® 9<br />
3629 <strong>RF</strong> <strong>100</strong> F standard length variable helix end mills for materials < 30 HRC, metric FIREX ® 13<br />
3631 <strong>RF</strong> <strong>100</strong> SF standard length 6-flute variable helix end mills for materials < 54 HRC, metric FIREX ® 23<br />
3731 <strong>RF</strong> <strong>100</strong> U stub length variable helix end mills for materials < 54 HRC, metric FIREX ® 7<br />
3732 <strong>RF</strong> <strong>100</strong> U standard length variable helix end mills for materials < 54 HRC, metric FIREX ® 8<br />
3736 <strong>RF</strong> <strong>100</strong> U standard length variable helix end mills for materials < 54 HRC, metric FIREX ® 8<br />
3876 <strong>RF</strong> <strong>100</strong> Ti standard length variable helix end mills, corner radius, for titanium alloys Super-A TM 19<br />
Page<br />
<strong>RF</strong>-LINE<br />
Standard<br />
Tooth<br />
profile<br />
Shank style<br />
Helix<br />
angle<br />
Tool illustration Tool material Surface finish Diameter range Series Page<br />
<strong>RF</strong> <strong>100</strong> U variable helix end mills for materials < 54 HRC<br />
center cutting<br />
fract. N HA 35°/38°<br />
Solid<br />
carbide<br />
3/16 - 1” 3113 7<br />
fract. N HB 35°/38°<br />
Solid<br />
carbide<br />
3/8 - 1” 3099 7<br />
metric N HB 35°/38°<br />
Solid<br />
carbide<br />
6.00 - 20.00 3731 7<br />
fract. N HA 35°/38°<br />
Solid<br />
carbide<br />
3/16 - 1” 3114 8<br />
fract. N HB 35°/38°<br />
Solid<br />
carbide<br />
3/8 - 1” 3<strong>100</strong> 8<br />
metric N HA 35°/38°<br />
Solid<br />
carbide<br />
4.00 - 25.00 3736 8<br />
metric N HB 35°/38°<br />
Solid<br />
carbide<br />
4.00 - 25.00 3732 8<br />
fract. N HA/HB 35°/38°<br />
r<br />
Solid<br />
carbide<br />
1/4 - 1” 3079 9<br />
metric N HA 35°/38°<br />
Solid<br />
carbide<br />
10.00 - 25.00 3627 9<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
4
<strong>RF</strong>-LINE<br />
Standard<br />
Tooth<br />
profile<br />
Shank style<br />
Helix<br />
angle<br />
Tool illustration Tool material Surface finish Diameter range Series Page<br />
<strong>RF</strong> <strong>100</strong> U/HF variable helix roughing-finishing end mills for materials < 54 HRC<br />
fine truncated profile, center cutting<br />
fract. HF HA/HB 30°/32°<br />
Solid<br />
carbide<br />
1/4 - 1” 3082 11<br />
Index<br />
<strong>RF</strong> <strong>100</strong> F variable helix end mills for materials < 30 HRC<br />
center cutting<br />
fract. NH HA/HB 40°/42°<br />
Solid<br />
carbide<br />
3/16 - 1” 3078 13<br />
metric NH HA 40°/42°<br />
Solid<br />
carbide<br />
4.00 - 20.00 3629 13<br />
metric NH HB 40°/42°<br />
<strong>RF</strong> <strong>100</strong> VA variable helix end mills for stainless steel<br />
center cutting<br />
fract. N HA/HB 36°/38°<br />
Solid<br />
carbide<br />
Solid<br />
carbide<br />
6.00 - 20.00 3366 13<br />
3/16 - 1” 3080 15<br />
<strong>RF</strong> <strong>100</strong> VA/NF variable helix roughing finishing end mills for stainless steel<br />
coarse truncated profile, center cutting<br />
fract. NF HA/HB 36°/38°<br />
<strong>RF</strong> <strong>100</strong> Ti variable helix end mills for titanium and nickel alloys<br />
corner radius, center cutting<br />
r<br />
fract. N HA/HB 35°/38°<br />
Solid<br />
carbide<br />
Solid<br />
carbide<br />
1/4 - 1” 3081 17<br />
1/4 - 1” 3876 19<br />
<strong>RF</strong> <strong>100</strong> A variable helix end mills for aluminum and cast aluminum < 22 HRC<br />
center cutting<br />
fract. W HA/HB 40°/42°<br />
Solid<br />
carbide<br />
3/16 - 1” 3077 21<br />
metric W HA 40°/42°<br />
<strong>RF</strong> <strong>100</strong> SF 6-flute variable end mills for materials < 54 HRC<br />
center cutting<br />
Solid<br />
carbide<br />
4.00 - 20.00 3202 21<br />
fract. NH HA<br />
44°/45°<br />
46°<br />
Solid<br />
carbide<br />
5/16 - 1” 3115 23<br />
metric NH HA<br />
44°/45°<br />
46°<br />
Solid<br />
carbide<br />
8.00 - 25.00 3631 23<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
5
<strong>RF</strong>-LINE<br />
Variable helix end mills <strong>RF</strong> <strong>100</strong> U for materials < 54 HRC<br />
<strong>RF</strong>-LINE<br />
<strong>Guhring</strong> has developed the <strong>RF</strong> <strong>100</strong> end mill with variable<br />
helix angle primarily to prevent chattering and the so-called<br />
corkscrew effect (as found when withdrawing tools having<br />
a large helix angle).<br />
The <strong>RF</strong> <strong>100</strong> U is a universal design for a wide range of materials<br />
and applications. This design is an excellent choice for job<br />
shops and manufacturers who mill a variety of materials.<br />
The variable helix angle also offers the following additional<br />
advantages:<br />
• up to 60% higher in feed rates<br />
• longer tool life<br />
• increased drilling depths<br />
• vibration-free machining<br />
• suitable for roughing and finishing<br />
• increased surface finish quality<br />
• reduced cutter wandering<br />
Micro edge<br />
protection<br />
for longer<br />
tool life<br />
Ff in [N] Ff in [N]<br />
400<br />
300<br />
200<br />
38°<br />
<strong>100</strong><br />
0<br />
35°<br />
400 <strong>RF</strong> <strong>100</strong><br />
300<br />
200<br />
<strong>100</strong><br />
0<br />
standard 4-flute<br />
0 0,5 1,0 1,5 2,0<br />
Linear milling section [mm]<br />
35°<br />
38°<br />
A cutting force comparison between a conventional type N and a <strong>RF</strong> <strong>100</strong><br />
variable helix end mill clearly shows the <strong>RF</strong> <strong>100</strong> end mill’s quieter and more<br />
stable machining characteristics.<br />
Material<br />
Application ranges<br />
H<br />
<br />
Hardness<br />
<strong>RF</strong> <strong>100</strong> U<br />
<strong>RF</strong> <strong>100</strong> U/HF<br />
< 30 HRC<br />
30-38 HRC<br />
< 25 HRC<br />
> 25 HRC<br />
< Si 3%<br />
Si 3%-12%<br />
< 30 HRC<br />
30-38 HRC<br />
< 200 HB 30<br />
> 200 HB 30<br />
< 32 HRC<br />
32-50 HRC<br />
< 54 HRC<br />
<strong>RF</strong> <strong>100</strong> VA<br />
<strong>RF</strong> <strong>100</strong> VA/NF<br />
<strong>RF</strong> <strong>100</strong> A<br />
<strong>RF</strong> <strong>100</strong> F<br />
<strong>RF</strong> <strong>100</strong> Ti<br />
<strong>RF</strong> <strong>100</strong> SF<br />
optimal suitability limited suitability hard machining<br />
H<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
6<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> U (universal) variable helix end mills for materials < 54 HRC<br />
Stub length<br />
Series 3113 3099<br />
Standard <strong>Guhring</strong> std.<br />
Tool material Solid carbide<br />
Surface finish<br />
Application<br />
Type N N<br />
d 2<br />
shank tolerance h6 h6<br />
Helix angle 35°/38° 35°/38°<br />
d 1<br />
tolerance h10 h10<br />
Techn. data page 25 25<br />
Series 3731<br />
Standard DIN 6527 K<br />
Tool material Solid carbide<br />
Surface finish<br />
Application<br />
Type<br />
N<br />
d 2<br />
shank tolerance<br />
h6<br />
Helix angle 35°/38°<br />
d 1<br />
tolerance<br />
h10<br />
Techn. data page 25<br />
d2<br />
d1<br />
d2<br />
d1<br />
<strong>RF</strong>-LINE<br />
l 2<br />
l 2<br />
l 1<br />
l 1<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
fract. fract. fract. fract. flutes no.<br />
3/16 3/16 2 3/8 4 4.760 l<br />
1/4 1/4 2 1/2 4 6.350 l<br />
5/16 5/16 2 1/2 4 7.940 l<br />
3/8 3/8 2 5/8 4 9.520 l m<br />
1/2 1/2 2 1/2 5/8 4 12.700 l m<br />
5/8 5/8 3 3/4 4 15.870 l m<br />
3/4 3/4 3 1 4 19.050 l m<br />
1 1 3 1 4 25.400 l m<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
mm mm mm mm flutes no.<br />
6.000 6.000 54.00 10.00 4 6.000 m<br />
8.000 8.000 58.00 12.00 4 8.000 m<br />
10.000 10.000 66.00 14.00 4 10.000 m<br />
12.000 12.000 73.00 16.00 4 12.000 m<br />
14.000 14.000 75.00 18.00 4 14.000 m<br />
16.000 16.000 82.00 22.00 4 16.000 m<br />
18.000 18.000 84.00 24.00 4 18.000 m<br />
20.000 20.000 92.00 26.00 4 20.000 m<br />
All <strong>RF</strong> <strong>100</strong> end mills feature a corner chamfer for cutting edge protection.<br />
Please see the Technical Section of this brochure for details on the chamfer.<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700<br />
7
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> U (universal) variable helix end mills for materials < 54 HRC<br />
Standard length<br />
Series 3114 3<strong>100</strong><br />
Standard <strong>Guhring</strong> std.<br />
Tool material Solid carbide<br />
Surface finish<br />
Application<br />
Type N N<br />
d 2<br />
shank tolerance h6 h6<br />
Helix angle 35°/38° 35°/38°<br />
d 1<br />
tolerance h10 h10<br />
Techn. data page 25 25<br />
Series 3736 3732<br />
Standard DIN 6527 L<br />
Tool material Solid carbide<br />
Surface finish<br />
Application<br />
Type N N<br />
d 2<br />
shank tolerance h6 h6<br />
Helix angle 35°/38° 35°/38°<br />
d 1<br />
tolerance h10 h10<br />
Techn. data page 25 25<br />
<strong>RF</strong>-LINE<br />
d2<br />
d1<br />
d2<br />
d1<br />
l 2<br />
l 2<br />
l 1<br />
l 1<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
fract. fract. fract. fract. flutes no.<br />
3/16 3/16 2 5/8 4 4.760 l<br />
1/4 1/4 2 1/2 3/4 4 6.350 l<br />
5/16 5/16 2 1/2 13/16 4 7.940 l<br />
3/8 3/8 2 1/2 1 4 9.520 l m<br />
7/16 7/16 2 3/4 1 4 11.110 l<br />
1/2 1/2 3 1 4 12.700 l m<br />
5/8 5/8 3 1/2 1 1/4 4 15.870 l m<br />
3/4 3/4 4 1 1/2 4 19.050 l m<br />
1 1 4 1 1/2 4 25.400 l m<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
mm mm mm mm flutes no.<br />
4.000 6.000 57.00 11.00 4 4.000 l m<br />
5.000 6.000 57.00 13.00 4 5.000 l m<br />
6.000 6.000 57.00 13.00 4 6.000 l m<br />
8.000 8.000 63.00 19.00 4 8.000 l m<br />
10.000 10.000 72.00 22.00 4 10.000 l m<br />
12.000 12.000 83.00 26.00 4 12.000 l m<br />
14.000 14.000 83.00 26.00 4 14.000 l m<br />
16.000 16.000 92.00 32.00 4 16.000 l m<br />
18.000 18.000 92.00 32.00 4 18.000 m m<br />
20.000 20.000 104.00 38.00 4 20.000 l m<br />
25.000 25.000 121.00 45.00 4 25.000 l m<br />
All <strong>RF</strong> <strong>100</strong> end mills feature a corner chamfer for cutting edge protection.<br />
Please see the Technical Section of this brochure for details on the chamfer.<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
8<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> U (universal) variable helix end mills for materials < 54 HRC<br />
Standard length with corner radius<br />
Series 3079<br />
Standard <strong>Guhring</strong> std.<br />
Tool material Solid carbide<br />
Surface finish<br />
Application<br />
Type<br />
N<br />
d 2<br />
shank tolerance<br />
h6<br />
Helix angle 35°/38°<br />
d 1<br />
tolerance<br />
h10<br />
Techn. data page 25<br />
Long length<br />
Series 3627<br />
Standard <strong>Guhring</strong> std.<br />
Tool material Solid carbide<br />
Surface finish<br />
Application<br />
Type<br />
N<br />
d 2<br />
shank tolerance<br />
h6<br />
Helix angle 35°/38°<br />
d 1<br />
tolerance<br />
h10<br />
Techn. data page 25<br />
All tools come with<br />
NAS-Style corner radius<br />
<strong>RF</strong>-LINE<br />
Diameter 1/2“ to 1“ with flatted shank<br />
r<br />
d2<br />
d1<br />
d2<br />
d1<br />
l 2<br />
l 2<br />
l 1<br />
l 1<br />
d1=d2 l1 l2 r no. Order<br />
Availability<br />
fract. fract. fract. fract. flutes no.<br />
1/4 2 1/2 3/4 0.015 4 6.352 l<br />
1/4 2 1/2 3/4 0.031 4 6.354 l<br />
5/16 2 1/2 13/16 0.031 4 7.944 l<br />
3/8 2 1/2 1 0.031 4 9.524 l<br />
7/16 2 3/4 1 1/4 0.031 4 11.114 l<br />
1/2 3 1/2 1 1/4 0.031 4 12.704 l<br />
1/2 3 1/2 1 1/4 0.040 4 12.705 l<br />
1/2 3 1/2 1 1/4 0.062 4 12.706 l<br />
1/2 3 1/2 1 1/4 0.090 4 12.707 l<br />
5/8 3 1/2 1 1/4 0.031 4 15.874 l<br />
5/8 3 1/2 1 1/4 0.062 4 15.876 l<br />
3/4 4 1 1/2 0.062 4 19.056 l<br />
3/4 4 1 1/2 0.090 4 19.057 l<br />
3/4 4 1 1/2 0.125 4 19.059 l<br />
1 4 1 1/2 0.062 4 25.406 l<br />
1 4 1 1/2 0.090 4 25.407 l<br />
1 4 1 1/2 0.125 4 25.409 l<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
mm mm mm mm flutes no.<br />
10.000 10.000 <strong>100</strong>.00 40.00 4 10.000 m<br />
12.000 12.000 150.00 45.00 4 12.000 m<br />
14.000 14.000 150.00 45.00 4 14.000 m<br />
16.000 16.000 150.00 65.00 4 16.000 m<br />
18.000 18.000 150.00 65.00 4 18.000 m<br />
20.000 20.000 150.00 65.00 4 20.000 m<br />
25.000 25.000 150.00 75.00 4 25.000 m<br />
All <strong>RF</strong> <strong>100</strong> end mills feature a corner chamfer for cutting edge protection.<br />
Please see the Technical Section of this brochure for details on the chamfer.<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700<br />
9
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> U/HF variable helix roughing /<br />
finishing end mills for materials < 54 HRC<br />
Based on our standard <strong>RF</strong> <strong>100</strong> end mills, we have developed<br />
a new series of variable-helix end mills with a completely<br />
new designed roughing profile.<br />
The result is a drastic increase in tool life compared to conventional<br />
knuckle-type geometries and an improvement<br />
in surface finish-quality of the workpiece, so that in many<br />
applications finishing operations are unnecessary.<br />
<strong>RF</strong>-LINE<br />
Surface finish quailty<br />
of 2-3 µm, requires no<br />
additional finishing<br />
operation in many cases<br />
• up to 60% higher in feed rates<br />
• vibration-free machining<br />
• increased surface finish quality (Ra = 2-3 µm)<br />
• small easy removable chips<br />
• less cutting pressure<br />
• vastly reduced horsepower consumption<br />
Ff in [N] Ff in [N]<br />
400<br />
300<br />
200<br />
<strong>100</strong><br />
0<br />
38°<br />
400<br />
300<br />
200<br />
<strong>100</strong><br />
0<br />
standard 4-flute<br />
35°<br />
<strong>RF</strong> <strong>100</strong><br />
0 0,5 1,0 1,5 2,0<br />
Linear milling section [mm]<br />
30°<br />
32°<br />
Material<br />
Application ranges<br />
H<br />
Hardness<br />
< 30 HRC<br />
30-38 HRC<br />
< 25 HRC<br />
> 25 HRC<br />
< Si 3%<br />
Si 3%-12%<br />
< 30 HRC<br />
30-38 HRC<br />
< 200 HB 30<br />
> 200 HB 30<br />
< 32 HRC<br />
32-50 HRC<br />
< 54 HRC<br />
<br />
<strong>RF</strong> <strong>100</strong> U<br />
<strong>RF</strong> <strong>100</strong> U/HF<br />
<strong>RF</strong> <strong>100</strong> VA<br />
<strong>RF</strong> <strong>100</strong> VA/NF<br />
Micro edge<br />
protection<br />
for longer<br />
tool life<br />
<strong>RF</strong> <strong>100</strong> A<br />
<strong>RF</strong> <strong>100</strong> F<br />
<strong>RF</strong> <strong>100</strong> Ti<br />
<strong>RF</strong> <strong>100</strong> SF<br />
optimal suitability limited suitability hard machining<br />
H<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
10<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> U/HF (universal) variable helix end mills with roughing-finishing profile<br />
Standard length, fine truncated profile<br />
Series 3082<br />
Standard<br />
<strong>Guhring</strong> std.<br />
Tool material<br />
Solid carbide<br />
Surface finish<br />
Application<br />
Type<br />
HF (new)<br />
d 2<br />
shank tolerance<br />
h6<br />
Helix angle 30°/32°<br />
d 1<br />
tolerance<br />
h10<br />
Techn. data page 26<br />
NEW: Fine truncated profile<br />
<strong>RF</strong>-LINE<br />
1/2“ Ø and up with flatted shank<br />
NF HF<br />
d2<br />
d1<br />
l 2<br />
l 1<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
fract. fract. fract. fract. flutes no.<br />
1/4 1/4 2 1/2 3/4 4 6.350 l<br />
5/16 5/16 2 1/2 13/16 4 7.940 l<br />
3/8 3/8 2 1/2 1 4 9.520 l<br />
1/2 1/2 3 1/2 1 1/4 4 12.700 l<br />
5/8 5/8 3 1/2 1 1/4 4 15.870 l<br />
3/4 3/4 4 1 1/2 4 19.050 l<br />
1 1 4 1 1/2 4 25.400 l<br />
All <strong>RF</strong> <strong>100</strong> end mills feature a corner chamfer for cutting edge protection.<br />
Please see the Technical Section of this brochure for details on the chamfer.<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700<br />
11
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> F variable helix end mills for freecutting<br />
materials < 30 HRC<br />
We have developed the <strong>RF</strong> <strong>100</strong> end mill with variable spiral<br />
angle primarily to prevent chattering and the so-called<br />
corkscrew effect (as found when withdrawing tools having<br />
a large spiral angle)<br />
Milling cutters with internal coolant delivery offer a considerably<br />
longer tool life and higher feed rates compared<br />
to conventional tools. <strong>Guhring</strong> has designed the milling<br />
cutter’s radial coolant exit at an angle of 64º, offering considerable<br />
protection to the sensitive cutting edge corner.<br />
This coolant exit design also helps to prevent any built-up<br />
edge.<br />
<strong>RF</strong>-LINE<br />
Therefore, <strong>Guhring</strong>‘s <strong>RF</strong> <strong>100</strong> F variable helix end mills offer<br />
the following advantages:<br />
• up to 60% higher in feed rates<br />
• longer tool life<br />
• vibration-free machining<br />
• suitable for roughing and finishing<br />
• increased surface finish quality<br />
Micro edge<br />
protection<br />
for longer<br />
tool life<br />
Standard<br />
milling<br />
IC<br />
milling<br />
25 50 75 <strong>100</strong> 125<br />
Tool life in m<br />
Milling cutters with internal cooling achieve a 2/3 longer tool life in comparison<br />
with conventional milling cutters.<br />
40°<br />
42°<br />
Material<br />
Application ranges<br />
H<br />
Hardness<br />
< 30 HRC<br />
30-38 HRC<br />
< 25 HRC<br />
> 25 HRC<br />
< Si 3%<br />
Si 3%-12%<br />
< 30 HRC<br />
30-38 HRC<br />
< 200 HB 30<br />
> 200 HB 30<br />
< 32 HRC<br />
32-50 HRC<br />
< 54 HRC<br />
<strong>RF</strong> <strong>100</strong> U<br />
<strong>RF</strong> <strong>100</strong> U/HF<br />
<strong>RF</strong> <strong>100</strong> VA<br />
Optimal chip evacuation thanks<br />
to 64º radial coolant exit.<br />
<br />
<strong>RF</strong> <strong>100</strong> VA/NF<br />
<strong>RF</strong> <strong>100</strong> A<br />
<strong>RF</strong> <strong>100</strong> F<br />
<strong>RF</strong> <strong>100</strong> Ti<br />
<strong>RF</strong> <strong>100</strong> SF<br />
optimal suitability limited suitability hard machining<br />
H<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
12<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> F variable helix end mills for free-cutting materials < 30 HRC<br />
Standard length<br />
Series 3078<br />
Standard <strong>Guhring</strong> std.<br />
Tool material Solid carbide<br />
Surface finish<br />
Application<br />
Type<br />
NH<br />
d 2<br />
shank tolerance<br />
h6<br />
Helix angle 40°/42°<br />
d 1<br />
tolerance<br />
h10<br />
Techn. data page 27<br />
Series 3629 3366<br />
Standard DIN 6527 L<br />
Tool material Solid carbide<br />
Surface finish<br />
Application<br />
Type NH NH<br />
d 2<br />
shank tolerance h6 h6<br />
Helix angle 40°/42° 40°/42°<br />
d 1<br />
tolerance h10 h10<br />
Techn. data page 27 27<br />
d2<br />
d1<br />
d2<br />
d1<br />
<strong>RF</strong>-LINE<br />
Diameter 1/2“ to 1“ with flatted shank<br />
l 2<br />
l 2<br />
l 1<br />
l 1<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
fract. fract. fract. fract. flutes no.<br />
3/16 3/16 2 5/8 4 4.760 l<br />
1/4 1/4 2 1/2 3/4 4 6.350 l<br />
5/16 5/16 2 1/2 13/16 4 7.940 l<br />
3/8 3/8 2 1/2 1 4 9.520 l<br />
1/2 1/2 3 1/2 1 1/4 4 12.700 l<br />
5/8 5/8 3 1/2 1 1/4 4 15.870 l<br />
3/4 3/4 4 1 1/2 4 19.050 l<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
mm mm mm mm flutes no.<br />
4.000 6.000 57.00 11.00 4 4.000 m<br />
5.000 6.000 57.00 13.00 4 5.000 m<br />
6.000 6.000 57.00 13.00 4 6.000 m m<br />
8.000 8.000 63.00 19.00 4 8.000 m m<br />
10.000 10.000 72.00 22.00 4 10.000 m m<br />
12.000 12.000 83.00 26.00 4 12.000 m m<br />
16.000 16.000 92.00 32.00 4 16.000 m m<br />
20.000 20.000 104.00 38.00 4 20.000 m m<br />
All <strong>RF</strong> <strong>100</strong> end mills feature a corner chamfer for cutting edge protection.<br />
Please see the Technical Section of this brochure for details on the chamfer.<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700<br />
13
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> VA variable helix end mills<br />
for stainless steels<br />
Milling stainless steel presents some unique challenges.<br />
<strong>Guhring</strong> developed the <strong>RF</strong> <strong>100</strong> VA style variable helix end<br />
mill to have greater tool life and performance in stainless<br />
steels.<br />
<strong>RF</strong> <strong>100</strong> VA style end mills feature <strong>Guhring</strong>‘s newest highperformance<br />
coating, nano-A TM . This micro-layer coating<br />
has the superior heat and wear resistance that is needed<br />
when milling stainless steels.<br />
<strong>RF</strong>-LINE<br />
This end mill design also allows these benefits:<br />
• up to 60% higher feed rates<br />
• longer tool life<br />
• increased drilling depths<br />
• vibration-free machining<br />
• suitable for roughing and finishing<br />
• increased surface finish quality<br />
• reduced cutter wandering<br />
400<br />
standard 4-flute<br />
Micro edge<br />
protection<br />
for longer<br />
tool life<br />
Ff in [N] Ff in [N]<br />
300<br />
200<br />
<strong>100</strong><br />
0<br />
400<br />
300<br />
200<br />
<strong>100</strong><br />
<strong>RF</strong> <strong>100</strong><br />
0<br />
0 0,5 1,0 1,5 2,0<br />
Linear milling section [mm]<br />
A cutting force comparion between a conventiona type N and a <strong>RF</strong> <strong>100</strong><br />
variable helix end mill clearly shows the <strong>RF</strong> <strong>100</strong> end mill’s quieter and<br />
more stable machining characteristics<br />
Application ranges<br />
36°<br />
38°<br />
Material<br />
H<br />
Hardness<br />
< 30 HRC<br />
30-38 HRC<br />
< 25 HRC<br />
> 25 HRC<br />
< Si 3%<br />
Si 3%-12%<br />
< 30 HRC<br />
30-38 HRC<br />
< 200 HB 30<br />
> 200 HB 30<br />
< 32 HRC<br />
32-50 HRC<br />
< 54 HRC<br />
<strong>RF</strong> <strong>100</strong> U<br />
<br />
<strong>RF</strong> <strong>100</strong> U/HF<br />
<strong>RF</strong> <strong>100</strong> VA<br />
<strong>RF</strong> <strong>100</strong> VA/NF<br />
<strong>RF</strong> <strong>100</strong> A<br />
<strong>RF</strong> <strong>100</strong> F<br />
<strong>RF</strong> <strong>100</strong> Ti<br />
<strong>RF</strong> <strong>100</strong> SF<br />
optimal suitability limited suitability hard machining<br />
H<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
14<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> VA variable helix end mills for stainless steels<br />
Standard length<br />
Series 3080<br />
Standard<br />
<strong>Guhring</strong> std.<br />
Tool material<br />
Solid carbide<br />
Surface finish<br />
Application<br />
Type<br />
N<br />
d 2<br />
shank tolerance<br />
h6<br />
Helix angle 36°/38°<br />
d 1<br />
tolerance<br />
h10<br />
Techn. data page 28<br />
d2<br />
d1<br />
<strong>RF</strong>-LINE<br />
Diameter 1/2“ to 1“ with flatted shank<br />
l 2<br />
l 1<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
fract. fract. fract. fract. flutes no.<br />
3/16 3/16 2 5/8 4 4.760 l<br />
1/4 1/4 2 1/2 3/4 4 6.350 l<br />
5/16 5/16 2 1/2 13/16 4 7.940 l<br />
3/8 3/8 2 1/2 1 4 9.520 l<br />
1/2 1/2 3 1/2 1 1/4 4 12.700 l<br />
5/8 5/8 3 1/2 1 1/4 4 15.870 l<br />
3/4 3/4 4 1 1/2 4 19.050 l<br />
1 1 4 1 1/2 4 25.400 l<br />
All <strong>RF</strong> <strong>100</strong> end mills feature a corner chamfer for cutting edge protection.<br />
Please see the Technical Section of this brochure for details on the chamfer.<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700<br />
15
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> VA/NF variable helix roughing /<br />
finishing end mills for stainless steels<br />
<strong>RF</strong>-LINE<br />
Based on our standard <strong>RF</strong> <strong>100</strong> end mills, we have developed<br />
a new series of variable-helix end mills with a completely<br />
new designed roughing profile for stainless steel.<br />
The result is a drastic increase in tool life compared to conventional<br />
knuckle-type geometries and an improvement in<br />
surface finish-quality of the workpiece, so that in many applications<br />
finishing operations are unnecessary.<br />
<strong>RF</strong> <strong>100</strong> VA style end mills feature <strong>Guhring</strong>‘s newest highperformance<br />
coating, nano-A TM . This micro-layer coating<br />
has the superior heat and wear resistance that is needed<br />
when milling stainless steels.<br />
This end mill design also allows these benefits:<br />
• up to 60% higher in feed rates<br />
• vibration-free machining<br />
• increased surface finish quality<br />
• small easy removable chips<br />
• less cutting preasure<br />
• vastly reduced horsepower consumption<br />
Surface finish quailty<br />
of 2-3 µm, requires no<br />
additional finishing<br />
operation in many cases<br />
Ff in [N] Ff in [N]<br />
400<br />
300<br />
200<br />
38°<br />
<strong>100</strong><br />
0<br />
standard 4-flute<br />
35°<br />
400 <strong>RF</strong> <strong>100</strong><br />
300<br />
200<br />
<strong>100</strong><br />
0<br />
0 0,5 1,0 1,5 2,0<br />
Linear Linear milling milling section section [mm] [mm]<br />
36°<br />
38°<br />
Material<br />
Application ranges<br />
H<br />
Hardness<br />
< 30 HRC<br />
30-38 HRC<br />
< 25 HRC<br />
> 25 HRC<br />
< Si 3%<br />
Si 3%-12%<br />
< 30 HRC<br />
30-38 HRC<br />
< 200 HB 30<br />
> 200 HB 30<br />
< 32 HRC<br />
32-50 HRC<br />
< 54 HRC<br />
<strong>RF</strong> <strong>100</strong> U<br />
<strong>RF</strong> <strong>100</strong> U/HF<br />
Micro edge<br />
protection<br />
for longer<br />
tool life<br />
<br />
<strong>RF</strong> <strong>100</strong> VA<br />
<strong>RF</strong> <strong>100</strong> VA/NF<br />
<strong>RF</strong> <strong>100</strong> A<br />
<strong>RF</strong> <strong>100</strong> F<br />
<strong>RF</strong> <strong>100</strong> Ti<br />
<strong>RF</strong> <strong>100</strong> SF<br />
optimal suitability limited suitability hard machining<br />
H<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
16<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> VA/NF variable helix end mills with roughing / finishing profile for stainless steel<br />
Standard length, coarse truncated profile<br />
Series 3081<br />
Standard<br />
<strong>Guhring</strong> std.<br />
Tool material<br />
Solid carbide<br />
Surface finish<br />
Application<br />
Type<br />
NF (new)<br />
d 2<br />
shank tolerance<br />
h6<br />
Helix angle 36°/ 38°<br />
d 1<br />
tolerance<br />
h10<br />
Techn. data page 29<br />
NEW: Coarse truncated profile<br />
<strong>RF</strong>-LINE<br />
1/2“ Ø and up with flatted shank<br />
NF<br />
d2<br />
d1<br />
l 2<br />
l 1<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
mm mm mm mm flutes no.<br />
1/4 1/4 2 1/2 3/4 4 6.350 l<br />
5/16 5/16 2 1/2 13/16 4 7.940 l<br />
3/8 3/8 2 1/2 1 4 9.520 l<br />
1/2 1/2 3 1/2 1 1/4 4 12.700 l<br />
5/8 5/8 3 1/2 1 1/4 4 15.870 l<br />
3/4 3/4 4 1 1/2 4 19.050 l<br />
1 1 4 1 1/2 5 25.400 l<br />
All <strong>RF</strong> <strong>100</strong> end mills feature a corner chamfer for cutting edge protection.<br />
Please see the Technical Section of this brochure for details on the chamfer.<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700<br />
17
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> Ti variable helix end mills<br />
for titanium and nickel alloys<br />
We have developed the <strong>RF</strong> <strong>100</strong> end mill with variable spiral<br />
angle primarily to prevent chattering and the so-called<br />
corkscrew effect (as found when withdrawing tools having<br />
a large spiral angle)<br />
The <strong>RF</strong> <strong>100</strong> Ti is especially designed for titanium and other<br />
aerospace alloys, and has a totally new corner radius design<br />
for increased tool life and highest metal removal rates.<br />
The special features of <strong>Guhring</strong>’s milling cutters with<br />
corner radius are:<br />
• outside diameter and the radius is ground in one pass<br />
• radius point geometry with constant helix-radius<br />
correction<br />
<strong>RF</strong>-LINE<br />
High wear protection thanks to radius geometry with constant rake angle<br />
and continuous spiral.<br />
Seamless radius area provides high form and contour accuracy.<br />
Application ranges<br />
35°<br />
38°<br />
Material<br />
H<br />
Hardness<br />
< 30 HRC<br />
30-38 HRC<br />
< 25 HRC<br />
> 25 HRC<br />
< Si 3%<br />
Si 3%-12%<br />
< 30 HRC<br />
30-38 HRC<br />
< 200 HB 30<br />
> 200 HB 30<br />
< 32 HRC<br />
32-50 HRC<br />
< 54 HRC<br />
<strong>RF</strong> <strong>100</strong> U<br />
<strong>RF</strong> <strong>100</strong> U/HF<br />
<strong>RF</strong> <strong>100</strong> VA<br />
<strong>RF</strong> <strong>100</strong> VA/NF<br />
<strong>RF</strong> <strong>100</strong> A<br />
<br />
<strong>RF</strong> <strong>100</strong> F<br />
<strong>RF</strong> <strong>100</strong> Ti<br />
<strong>RF</strong> <strong>100</strong> SF<br />
optimal suitability limited suitability hard machining<br />
H<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
18<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> Ti variable helix end mills for titanium and nickel alloys<br />
Standard length with corner radius<br />
Series 3876<br />
Standard<br />
<strong>Guhring</strong> std.<br />
Tool material<br />
Solid carbide<br />
Surface finish<br />
Application<br />
Type<br />
N<br />
d 2<br />
shank tolerance<br />
h6<br />
Helix angle 35°/38°<br />
d 1<br />
tolerance<br />
h10<br />
Techn. data page 30<br />
All tools come with<br />
NAS-style corner radius<br />
<strong>RF</strong>-LINE<br />
Diameter 1/2“ to 1“ with flatted shank<br />
r<br />
d2<br />
d1<br />
l 2<br />
l 1<br />
d1=d2 l1 l2 r no. Order<br />
Availability<br />
fract. fract. fract. fract.<br />
flutes no.<br />
1/4 2 1/2 3/4 0.015 4 6.352 l<br />
1/4 2 1/2 3/4 0.031 4 6.354 l<br />
5/16 2 1/2 13/16 0.031 4 7.944 l<br />
3/8 2 1/2 1 0.031 4 9,524 l<br />
7/16 2 3/4 1 1/4 0.031 4 11.114 l<br />
1/2 3 1/2 1 1/4 0.031 4 12.704 l<br />
1/2 3 1/2 1 1/4 0.040 4 12.705 l<br />
1/2 3 1/2 1 1/4 0.062 4 12.706 l<br />
1/2 3 1/2 1 1/4 0.090 4 12.707 l<br />
5/8 3 1/2 1 1/4 0.031 4 15.874 l<br />
5/8 3 1/2 1 1/4 0.062 4 15.876 l<br />
3/4 4 1 1/2 0.062 4 19.056 l<br />
3/4 4 1 1/2 0.090 4 19.057 l<br />
3/4 4 1 1/2 0.125 4 19.059 l<br />
1 4 1 1/2 0.062 4 25.406 l<br />
1 4 1 1/2 0.090 4 25.407 l<br />
1 4 1 1/2 0.125 4 25.409 l<br />
All <strong>RF</strong> <strong>100</strong> end mills feature a corner chamfer for cutting edge protection.<br />
Please see the Technical Section of this brochure for details on the chamfer.<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700<br />
19
<strong>RF</strong>-LINE<br />
<strong>Guhring</strong> variable helix end mills <strong>RF</strong> <strong>100</strong> A<br />
for aluminum and cast aluminum<br />
The <strong>RF</strong> <strong>100</strong> A style variable helix end mill is designed specifically<br />
for milling aluminum and aluminum alloys. Higher<br />
helix and cutting edge rake angles are well-suited for<br />
aluminum milling applications, and provide optimum tool<br />
life and performance.<br />
<strong>Guhring</strong>‘s <strong>RF</strong> <strong>100</strong> A variable helix end mills offer the<br />
following advantages:<br />
• up to 60% higher in feed rates<br />
• longer tool life<br />
• vibration-free machining<br />
• suitable for roughing and finishing<br />
• increased surface finish quality<br />
<strong>RF</strong>-LINE<br />
Type W<br />
Micro edge<br />
protection<br />
for longer<br />
tool life<br />
10 µm 10 µm<br />
Peak-to-valley height Ra = 0.81 μm<br />
<strong>RF</strong> <strong>100</strong> end mill<br />
Rt = 5.8 μm<br />
35°<br />
Peak-to-valley height Ra = 0.26 μm<br />
Rt = 1.8 μm<br />
38°<br />
Surface finish quality comparison between a conventional end mill type<br />
N and a <strong>RF</strong> <strong>100</strong> end mill clearly shows the <strong>RF</strong> <strong>100</strong> end mill’s quieter and<br />
more stable machining characteristics.<br />
Application ranges<br />
40°<br />
42°<br />
Material<br />
Hardness<br />
< 30 HRC<br />
30-38 HRC<br />
< 25 HRC<br />
> 25 HRC<br />
< Si 3%<br />
Si 3%-12%<br />
< 30 HRC<br />
30-38 HRC<br />
< 200 HB 30<br />
> 200 HB 30<br />
< 32 HRC<br />
32-50 HRC<br />
H<br />
< 54 HRC<br />
<strong>RF</strong> <strong>100</strong> U<br />
<strong>RF</strong> <strong>100</strong> U/HF<br />
<strong>RF</strong> <strong>100</strong> VA<br />
<br />
<strong>RF</strong> <strong>100</strong> VA/NF<br />
<strong>RF</strong> <strong>100</strong> A<br />
<strong>RF</strong> <strong>100</strong> F<br />
<strong>RF</strong> <strong>100</strong> Ti<br />
<strong>RF</strong> <strong>100</strong> SF<br />
optimal suitability limited suitability hard machining<br />
H<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
20<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> A variable helix end mills for aluminum and cast aluminum < 22 HRC<br />
Standard length<br />
Series 3077<br />
Standard <strong>Guhring</strong> std.<br />
Tool material Solid carbide<br />
Surface finish<br />
Application<br />
Type<br />
W<br />
d 2<br />
shank tolerance<br />
h6<br />
Helix angle 40°/42°<br />
d 1<br />
tolerance<br />
h10<br />
Techn. data page 31<br />
Series 3202<br />
Standard DIN 6527 L<br />
Tool material Solid carbide<br />
Surface finish<br />
Application<br />
Type<br />
W<br />
d 2<br />
shank tolerance<br />
h6<br />
Helix angle 40°/42°<br />
d 1<br />
tolerance<br />
h10<br />
Techn. data page 31<br />
d2<br />
d1<br />
d2<br />
d1<br />
<strong>RF</strong>-LINE<br />
Diameter 1/2“ to 1“ with flatted shank<br />
l 2<br />
l 2<br />
l 1<br />
l 1<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
fract. fract. fract. fract. flutes no.<br />
3/16 3/16 2 5/8 4 4.760 l<br />
1/4 1/4 2 1/2 3/4 4 6.350 l<br />
5/16 5/16 2 1/2 13/16 4 7.940 l<br />
3/8 3/8 2 1/2 1 4 9.520 l<br />
1/2 1/2 3 1/2 1 1/4 4 12.700 l<br />
5/8 5/8 3 1/2 1 1/4 4 15.870 l<br />
3/4 3/4 4 1 1/2 4 19.050 l<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
mm mm mm mm flutes no.<br />
4.000 6.000 57.00 11.00 4 4.000 m<br />
5.000 6.000 57.00 13.00 4 5.000 m<br />
6.000 6.000 57.00 13.00 4 6.000 m<br />
8.000 8.000 63.00 19.00 4 8.000 m<br />
10.000 10.000 72.00 22.00 4 10.000 m<br />
12.000 12.000 83.00 26.00 4 12.000 m<br />
16.000 16.000 92.00 32.00 4 16.000 m<br />
20.000 20.000 104.00 38.00 4 20.000 m<br />
All <strong>RF</strong> <strong>100</strong> end mills feature a corner chamfer for cutting edge protection.<br />
Please see the Technical Section of this brochure for details on the chamfer.<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700<br />
21
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> SF ”Super Finish“:<br />
the versatile variable helix end mill<br />
<strong>RF</strong>-LINE<br />
optimized web thinning<br />
and flute profile<br />
44°<br />
45°<br />
46°<br />
20<br />
18<br />
Standweg L f<br />
[m]<br />
16<br />
14<br />
12<br />
10<br />
8<br />
Micro edge<br />
protection<br />
for longer<br />
tool life<br />
6<br />
4<br />
2<br />
0<br />
Based on our 4-fluted <strong>RF</strong> <strong>100</strong> U end mill, <strong>RF</strong> <strong>100</strong> SF<br />
possesses a larger, more rigid core paired with 6 cutting<br />
edges. As well as fine finishing, the application range also<br />
includes semi-roughing operations, i.e. feed widths (ae) up<br />
to 0.3 x d.<br />
Thanks to its special geometry, <strong>RF</strong> <strong>100</strong> SF<br />
offers the following advantages:<br />
• high form accuracy<br />
• vibration-free<br />
• optimized flute profile<br />
• high feed rates possible<br />
• optimal surface finish quality<br />
• improved tool life<br />
Gühring <strong>RF</strong> <strong>100</strong><br />
Tool life Lf [m]<br />
20<br />
18<br />
16<br />
14<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
0<br />
<strong>Guhring</strong> <strong>RF</strong> <strong>100</strong><br />
Tool-Ø: 20 mm<br />
Coating: FIREX<br />
Cutting depth: 30 mm<br />
Feed: DOC = 30 mm/ae = 4mm<br />
Feed rate: 7,800 mm/tooth<br />
Tool life: 15 m<br />
Competition<br />
Tool life comparison:<br />
In finishing operations in 42CrMo4<strong>RF</strong>, <strong>RF</strong> <strong>100</strong> SF achieves a 7-fold tool life<br />
increase in comparison with conventional end mills.<br />
Material<br />
Hardness<br />
< 30 HRC<br />
30-38 HRC<br />
Werkzeug-Ø: 20 mm<br />
Beschichtung: FIRE<br />
Schnitttiefe: 30 mm<br />
Zustellung: a p<br />
= 30 mm/a e<br />
= 4 mm<br />
Vorschub: 7.800 mm/Z<br />
Standweg: 15 m<br />
Application ranges<br />
< 25 HRC<br />
> 25 HRC<br />
< Si 3%<br />
Si 3%-12%<br />
< 30 HRC<br />
30-38 HRC<br />
Tool-Ø: 20 mm<br />
Coating: TiAlN<br />
Cutting depth: 10 mm<br />
Feed: DOC = 30 mm/ae = 4mm<br />
Feed rate: 2,250 mm/tooth<br />
Tool life: 15 m<br />
< 200 HB 30<br />
> 200 HB 30<br />
< 32 HRC<br />
32-50 HRC<br />
H<br />
< 54 HRC<br />
<strong>RF</strong> <strong>100</strong> U<br />
<strong>RF</strong> <strong>100</strong> U/HF<br />
<strong>RF</strong> <strong>100</strong> VA<br />
<strong>RF</strong> <strong>100</strong> VA/NF<br />
<strong>RF</strong> <strong>100</strong> A<br />
<strong>RF</strong> <strong>100</strong> F<br />
<br />
<strong>RF</strong> <strong>100</strong> Ti<br />
<strong>RF</strong> <strong>100</strong> SF<br />
optimal suitability limited suitability hard machining<br />
H<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
22<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700
<strong>RF</strong>-LINE<br />
<strong>RF</strong> <strong>100</strong> SF 6-flute variable helix end mills for materials < 54 HRC<br />
Standard length<br />
Series 3115<br />
Standard <strong>Guhring</strong> std.<br />
Tool material Solid carbide<br />
Surface finish<br />
Application<br />
Type<br />
NH<br />
d 2<br />
shank tolerance<br />
h6<br />
Helix angle 44°/45°/46°<br />
d 1<br />
tolerance<br />
h10<br />
Techn. data page 32<br />
Series 3631<br />
Standard DIN 6527 L<br />
Tool material Solid carbide<br />
Surface finish<br />
Application<br />
Type<br />
NH<br />
d 2<br />
shank tolerance<br />
h6<br />
Helix angle 44°/45°/46°<br />
d 1<br />
tolerance<br />
h10<br />
Techn. data page 32<br />
d2<br />
d1<br />
d2<br />
d1<br />
<strong>RF</strong>-LINE<br />
l 2<br />
l 2<br />
l 1<br />
l 1<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
fract. fract. fract. fract. flutes no.<br />
5/16 5/16 2 1/2 13/16 6 7.940 l<br />
3/8 3/8 2 1/2 1 6 9.520 l<br />
1/2 1/2 3 1 6 12.700 l<br />
5/8 5/8 3 1/2 1 1/4 6 15.870 l<br />
3/4 3/4 4 1 1/2 6 19.050 l<br />
1 1 4 1 1/2 6 25.400 l<br />
d1 d2 l1 l2 no. Order<br />
Availability<br />
mm mm mm mm flutes no.<br />
8.000 8.000 63.00 19.00 6 8.000 m<br />
10.000 10.000 72.00 22.00 6 10.000 m<br />
12.000 12.000 83.00 26.00 6 12.000 m<br />
16.000 16.000 92.00 32.00 6 16.000 m<br />
20.000 20.000 104.00 38.00 6 20.000 m<br />
25.000 25.000 121.00 45.00 6 25.000 m<br />
All <strong>RF</strong> <strong>100</strong> end mills feature a corner chamfer for cutting edge protection.<br />
Please see the Technical Section of this brochure for details on the chamfer.<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
When ordering: EDP no. = Series + Order no., example: 3867 12.700<br />
23
Technical section
<strong>RF</strong> <strong>100</strong> U <strong>End</strong> Mill Feeds and Speeds<br />
and Hardened Steel - Series 3079, 3099,<br />
3<strong>100</strong>, 3113, 3114, 3627, 3731, 3732, 3736<br />
Values based on FIREX ® coated end mill<br />
Adjustment for Axial DOC (Depth of Cut):<br />
2 x Cutter Dia. IPT 50% Ramp cut reduce IPT by 30%<br />
Drilling reduce IPT 50%<br />
Type of Cut<br />
Calculations based on the following.<br />
Radial Width of Cut<br />
(WOC)<br />
Axial Depth of Cut<br />
(DOC)<br />
Slot 1 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Rough .3 to .8 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Finish .1 to .2 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Material<br />
Color<br />
Code<br />
Hardness<br />
Type of<br />
Cut<br />
Speed<br />
Feed (inches per tooth) by tool diameter<br />
SFM 1/8” 1/4” 3/8” 1/2” 5/8” 3/4” 1.0”<br />
Free Machining & Low Carbon Steels<br />
<strong>100</strong>6, <strong>100</strong>8, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141,<br />
11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330<br />
Less Than<br />
28 HRc<br />
Slot 425 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 475 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 600 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Medium & High Carbon Steel, Alloy Steel<br />
& easy-to-machine Tool Steel<br />
1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095,<br />
1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150,<br />
4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150,<br />
8620, 9262, 9840, 52<strong>100</strong>, O1, O2, O6, S2, W1 to W310<br />
Less than<br />
38 HRc<br />
Slot 375 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 450 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 550 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Tool Steels & Die Steels<br />
O7, M1, M2, M3, M4, M7, T1, T2, T4, T5, T8, T15, A2, A3, A6,<br />
A7, H10, H11, H12, H13, H19, H21, L3, L6, L7, P2, P20, S1,<br />
S5, S7, 52<strong>100</strong>, A 128, D2, D3, D4, D5, D7<br />
Less than<br />
38 HRc<br />
Slot 350 .0006 .0012 .0019 .0024 .0028 .0033 .0051<br />
Rough 425 .0008 .0015 .0024 .0030 .0035 .0041 .0064<br />
Finish 500 .0009 .0018 .0029 .0036 .0042 .0050 .0077<br />
Hardened Steels<br />
Carbon and Alloy Steels, Tool & Die Steels<br />
40 HRc to<br />
54 HRc<br />
54 HRc to<br />
60 HRc<br />
Slot 150 .0004 .0010 .0014 .0019 .0023 .0027 .0039<br />
Rough 175 .0005 .0013 .0018 .0024 .0029 .0034 .0049<br />
Finish 200 .0006 .0015 .0021 .0029 .0035 .0041 .0059<br />
Slot<br />
Rough<br />
Finish<br />
Stainless Steel<br />
Easy to Machine - 416, 410, 430, 302, 303<br />
Less than<br />
28 HRc<br />
Slot 180 .0006 .0011 .0015 .0020 .0024 .0030 .0040<br />
Rough 250 .0008 .0014 .0019 .0025 .0030 .0038 .0050<br />
Finish 450 .0009 .0017 .0023 .0030 .0036 .0045 .0060<br />
Stainless Steel<br />
Moderately Difficult - 304, 316, Invar, Kovar<br />
Less than<br />
28 HRc<br />
Slot 180 .0006 .0012 .0015 .0020 .0024 .0030 .0040<br />
Rough 200 .0008 .0015 .0019 .0025 .0030 .0038 .0050<br />
Finish 400 .0009 .0018 .0023 .0030 .0036 .0045 .0060<br />
Stainless Steel<br />
Difficult to Machine - 316L, 17-4 PH, 15-5 PH, 13-8 PH<br />
Less than<br />
38 HRc<br />
Slot 150 .0005 .0009 .0013 .0018 .0022 .0028 .0038<br />
Rough 180 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 350 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
High-Temperature Alloys<br />
Nimonic, <strong>Inc</strong>onel, Monel, Hastelloy<br />
Less than<br />
38 HRc<br />
Slot 75 .0002 .0005 .0010 .0012 .0015 .0016 .0022<br />
Rough <strong>100</strong> .0003 .0006 .0013 .0015 .0019 .0020 .0028<br />
Finish 130 .0003 .0008 .0015 .0018 .0023 .0024 .0033<br />
Titanium Alloys<br />
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr,<br />
10V-2Fe-3Ai, 13V-11Cr-3Ai<br />
Less than<br />
38 HRc<br />
Slot 150 .0002 .0005 .0010 .0012 .0015 .0016 .0022<br />
Rough 200 .0003 .0006 .0013 .0015 .0019 .0020 .0028<br />
Finish 350 .0003 .0008 .0015 .0018 .0023 .0024 .0033<br />
Cast Iron - Gray CG<br />
ASTM A48, CLASS 20, 25, 30, 35, SAE J431C, GRADES<br />
G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40<br />
Cast Iron - Ductile & Malleable CGI<br />
60-40-18, 65-45-12, D4018, D4512, D5506, 32510, 35108,<br />
M3210, M4504, M5503, 250, 300, 350, 400, 450<br />
Less than<br />
32 HRc<br />
Less than<br />
32 HRc<br />
Slot 600 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 675 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 800 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Slot 500 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 575 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 650 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
TECHNICAL<br />
SECTION<br />
Aluminum<br />
Alloys - 2024, 6061, 7075, Wrought<br />
Less than<br />
150 HB30<br />
Slot<br />
Rough<br />
Finish<br />
Aluminum<br />
High Silicon - A380, A390, Castings<br />
Less than<br />
180 HB30<br />
Slot<br />
Rough<br />
Finish<br />
Magnesium Alloys<br />
Less than<br />
180 HB30<br />
Slot<br />
Rough<br />
Finish<br />
Non-ferrous<br />
Copper Alloys, Brass, Bronze<br />
Less than<br />
120 HB30<br />
Slot<br />
Rough<br />
Finish<br />
These feeds and speeds are recommendations for initial setup. In actual use, depending on the machining environment and<br />
workpiece material, significantly higher speeds and feeds may be achievable. Tools with bold feed column no. are preferred choice.<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
25
<strong>RF</strong> <strong>100</strong> U-HF - <strong>End</strong> Mill Feeds and Speeds<br />
- Series 3082<br />
Values based on FIREX ® coated end mill<br />
Adjustment for Axial DOC (Depth of Cut):<br />
2 x Cutter Dia. IPT 50% Ramp cut reduce IPT by 30%<br />
Drilling reduce IPT 50%<br />
Type of Cut<br />
Calculations based on the following.<br />
Radial Width of Cut<br />
(WOC)<br />
Axial Depth of Cut<br />
(DOC)<br />
Slot 1 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Rough .3 to .8 x Cutter Dia. .5 to 1.5 x Cutter Dia.<br />
Semi-Finish .1 to .2 x Cutter Dia. .5 to 2.0 x Cutter Dia.<br />
Material<br />
Free Machining & Low Carbon Steels<br />
<strong>100</strong>6, <strong>100</strong>8, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141,<br />
11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330<br />
Medium & High Carbon Steel, Alloy Steel<br />
& easy-to-machine Tool Steel<br />
1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095,<br />
1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150,<br />
4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150,<br />
8620, 9262, 9840, 52<strong>100</strong>, O1, O2, O6, S2, W1 to W310<br />
Color<br />
Code<br />
Hardness Type of Cut<br />
Less Than<br />
28 HRc<br />
Less than<br />
38 HRc<br />
Speed<br />
Feed (inches per tooth) by tool diameter<br />
SFM 1/8” 1/4” 3/8” 1/2” 5/8” 3/4” 1.0”<br />
Slot 380 .0005 .0010 .0018 .0023 .0028 .0032 .0050<br />
Rough 420 .0007 .0012 .0023 .0029 .0035 .0041 .0062<br />
Semi-Finish 540 .0008 .0015 .0027 .0035 .0042 .0049 .0074<br />
Slot 330 .0005 .0010 .0018 .0023 .0028 .0032 .0050<br />
Rough 400 .0007 .0012 .0023 .0029 .0035 .0041 .0062<br />
Semi-Finish 500 .0008 .0015 .0027 .0035 .0042 .0049 .0074<br />
TECHNICAL<br />
SECTION<br />
Tool Steels & Die Steels<br />
O7, M1, M2, M3, M4, M7, T1, T2, T4, T5, T8, T15, A2, A3, A6,<br />
A7, H10, H11, H12, H13, H19, H21, L3, L6, L7, P2, P20, S1,<br />
S5, S7, 52<strong>100</strong>, A 128, D2, D3, D4, D5, D7<br />
Hardened Steels<br />
Carbon and Alloy Steels, Tool & Die Steels<br />
Stainless Steel<br />
Easy to Machine - 416, 410, 430, 302, 303<br />
Stainless Steel<br />
Moderately Difficult - 304, 316, Invar, Kovar<br />
Stainless Steel<br />
Difficult to Machine - 316L, 17-4 PH, 15-5 PH, 13-8 PH<br />
High-Temperature Alloys<br />
Nimonic, <strong>Inc</strong>onel, Monel, Hastelloy<br />
Titanium Alloys<br />
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr,<br />
10V-2Fe-3Ai, 13V-11Cr-3Ai<br />
Cast Iron - Gray CG<br />
ASTM A48, CLASS 20, 25, 30, 35, SAE J431C, GRADES<br />
G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40<br />
Cast Iron - Ductile & Malleable CGI<br />
60-40-18, 65-45-12, D4018, D4512, D5506, 32510, 35108,<br />
M3210, M4504, M5503, 250, 300, 350, 400, 450<br />
Aluminum<br />
Alloys - 2024, 6061, 7075, Wrought<br />
Aluminum<br />
High Silicon - A380, A390, Castings<br />
Magnesium Alloys<br />
Non-ferrous<br />
Copper Alloys, Brass, Bronze<br />
Less than<br />
38 HRc<br />
40 HRc to<br />
54 HRc<br />
54 HRc to<br />
60 HRc<br />
Less than<br />
28 HRc<br />
Less than<br />
28 HRc<br />
Less than<br />
38 HRc<br />
Less than<br />
38 HRc<br />
Less than<br />
38 HRc<br />
Less than<br />
32 HRc<br />
Less than<br />
32 HRc<br />
Slot 310 .0005 .0011 .0017 .0022 .0025 .0030 .0046<br />
Rough 380 .0007 .0014 .0021 .0027 .0032 .0037 .0057<br />
Semi-Finish 450 .0008 .0016 .0026 .0032 .0038 .0045 .0069<br />
Slot 130 .0004 .0009 .0013 .0017 .0021 .0024 .0035<br />
Rough 150 .0005 .0011 .0016 .0021 .0026 .0030 .0044<br />
Semi-Finish 180 .0005 .0014 .0019 .0026 .0031 .0036 .0053<br />
Slot<br />
Rough<br />
Semi-Finish<br />
Slot 160 .0005 .0010 .0014 .0018 .0022 .0027 .0036<br />
Rough 225 .0007 .0012 .0017 .0023 .0027 .0034 .0045<br />
Semi-Finish 400 .0008 .0015 .0020 .0027 .0032 .0041 .0054<br />
Slot 160 .0005 .0011 .0014 .0018 .0022 .0027 .0036<br />
Rough 180 .0007 .0014 .0017 .0023 .0027 .0034 .0045<br />
Semi-Finish 360 .0008 .0016 .0020 .0027 .0032 .0041 .0054<br />
Slot 135 .0005 .0008 .0012 .0016 .0020 .0025 .0034<br />
Rough 160 .0007 .0012 .0023 .0029 .0035 .0041 .0062<br />
Semi-Finish 320 .0008 .0015 .0027 .0035 .0042 .0049 .0074<br />
Slot 65 .0002 .0005 .0009 .0011 .0014 .0014 .0020<br />
Rough 90 .0002 .0006 .0011 .0014 .0017 .0018 .0025<br />
Semi-Finish 115 .0003 .0007 .0014 .0016 .0020 .0022 .0030<br />
Slot 135 .0002 .0005 .0009 .0011 .0014 .0014 .0020<br />
Rough 180 .0002 .0006 .0011 .0014 .0017 .0018 .0025<br />
Semi-Finish 315 .0003 .0007 .0014 .0016 .0020 .0022 .0030<br />
Slot 540 .0005 .0010 .0018 .0023 .0028 .0032 .0050<br />
Rough 600 .0007 .0012 .0023 .0029 .0035 .0041 .0062<br />
Semi-Finish 720 .0008 .0015 .0027 .0035 .0042 .0049 .0074<br />
Slot 450 .0005 .0010 .0018 .0023 .0028 .0032 .0050<br />
Rough 500 .0007 .0012 .0023 .0029 .0035 .0041 .0062<br />
Semi-Finish 585 .0008 .0015 .0027 .0035 .0042 .0049 .0074<br />
Slot<br />
Less than<br />
Rough<br />
150 HB30<br />
Semi-Finish<br />
Slot<br />
Less than<br />
Rough<br />
180 HB30<br />
Semi-Finish<br />
Slot<br />
Less than<br />
Rough<br />
180 HB30<br />
Semi-Finish<br />
Slot<br />
Less than<br />
Rough<br />
120 HB30<br />
Semi-Finish<br />
These feeds and speeds are recommendations for initial setup. In actual use, depending on the machining environment and<br />
workpiece material, significantly higher speeds and feeds may be achievable. Tools with bold feed column no. are preferred choice.<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
26
<strong>RF</strong> <strong>100</strong> F <strong>End</strong> Mill Feeds and Speeds<br />
Series 3078, 3366, 3629<br />
Values based on FIREX ® coated end mill<br />
Adjustment for Axial DOC (Depth of Cut):<br />
2 x Cutter Dia. IPT 50% Ramp cut reduce IPT by 30%<br />
Drilling reduce IPT 50%<br />
Type of Cut<br />
Calculations based on the following.<br />
Radial Width of Cut<br />
(WOC)<br />
Axial Depth of Cut<br />
(DOC)<br />
Slot 1 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Rough .3 to .8 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Finish .1 to .2 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Material<br />
Color<br />
Code<br />
Hardness<br />
Type of<br />
Cut<br />
Speed<br />
Feed (inches per tooth) by tool diameter<br />
SFM 1/8” 1/4” 3/8” 1/2” 5/8” 3/4” 1.0”<br />
Free Machining & Low Carbon Steels<br />
<strong>100</strong>6, <strong>100</strong>8, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141,<br />
11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330<br />
Medium & High Carbon Steel, Alloy Steel<br />
& easy-to-machine Tool Steel<br />
1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095,<br />
1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150,<br />
4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150,<br />
8620, 9262, 9840, 52<strong>100</strong>, O1, O2, O6, S2, W1 to W310<br />
Less Than<br />
28 HRc<br />
Less than<br />
38 HRc<br />
Slot 425 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 475 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 600 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Slot 375 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 450 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 550 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Tool Steels & Die Steels<br />
O7, M1, M2, M3, M4, M7, T1, T2, T4, T5, T8, T15, A2, A3, A6,<br />
A7, H10, H11, H12, H13, H19, H21, L3, L6, L7, P2, P20, S1,<br />
S5, S7, 52<strong>100</strong>, A 128, D2, D3, D4, D5, D7<br />
Hardened Steels<br />
Carbon and Alloy Steels, Tool & Die Steels<br />
Stainless Steel<br />
Easy to Machine - 416, 410, 430, 302, 303<br />
Stainless Steel<br />
Moderately Difficult - 304, 316, Invar, Kovar<br />
Stainless Steel<br />
Difficult to Machine - 316L, 17-4 PH, 15-5 PH, 13-8 PH<br />
High-Temperature Alloys<br />
Nimonic, <strong>Inc</strong>onel, Monel, Hastelloy<br />
Titanium Alloys<br />
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr,<br />
10V-2Fe-3Ai, 13V-11Cr-3Ai<br />
Cast Iron - Gray CG<br />
ASTM A48, CLASS 20, 25, 30, 35, SAE J431C, GRADES<br />
G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40<br />
Cast Iron - Ductile & Malleable CGI<br />
60-40-18, 65-45-12, D4018, D4512, D5506, 32510, 35108,<br />
M3210, M4504, M5503, 250, 300, 350, 400, 450<br />
Aluminum<br />
Alloys - 2024, 6061, 7075, Wrought<br />
Aluminum<br />
High Silicon - A380, A390, Castings<br />
Magnesium Alloys<br />
Non-ferrous<br />
Copper Alloys, Brass, Bronze<br />
Less than<br />
38 HRc<br />
40 HRc to<br />
54 HRc<br />
54 HRc to<br />
60 HRc<br />
Less than<br />
28 HRc<br />
Less than<br />
28 HRc<br />
Less than<br />
38 HRc<br />
Less than<br />
38 HRc<br />
Less than<br />
38 HRc<br />
Less than<br />
32 HRc<br />
Less than<br />
32 HRc<br />
Less than<br />
150 HB30<br />
Less than<br />
180 HB30<br />
Less than<br />
180 HB30<br />
Less than<br />
120 HB30<br />
These feeds and speeds are recommendations for initial setup. In actual use, depending on the machining environment and<br />
workpiece material, significantly higher speeds and feeds may be achievable. Tools with bold feed column no. are preferred choice.<br />
Slot 350 .0006 .0012 .0019 .0024 .0028 .0033 .0051<br />
Rough 425 .0008 .0015 .0024 .0030 .0035 .0041 .0064<br />
Finish 500 .0009 .0018 .0029 .0036 .0042 .0050 .0077<br />
Slot<br />
Rough<br />
Finish<br />
Slot<br />
Rough<br />
Finish<br />
Slot 180 .0006 .0011 .0015 .0020 .0024 .0030 .0040<br />
Rough 250 .0008 .0014 .0019 .0025 .0030 .0038 .0050<br />
Finish 450 .0009 .0017 .0023 .0030 .0036 .0045 .0060<br />
Slot 180 .0006 .0012 .0015 .0020 .0024 .0030 .0040<br />
Rough 200 .0008 .0015 .0019 .0025 .0030 .0038 .0050<br />
Finish 400 .0009 .0018 .0023 .0030 .0036 .0045 .0060<br />
Slot 150 .0005 .0009 .0013 .0018 .0022 .0028 .0038<br />
Rough 180 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 350 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Slot 75 .0002 .0005 .0010 .0012 .0015 .0016 .0022<br />
Rough <strong>100</strong> .0003 .0006 .0013 .0015 .0019 .0020 .0028<br />
Finish 130 .0003 .0008 .0015 .0018 .0023 .0024 .0033<br />
Slot 150 .0002 .0005 .0010 .0012 .0015 .0016 .0022<br />
Rough 200 .0003 .0006 .0013 .0015 .0019 .0020 .0028<br />
Finish 350 .0003 .0008 .0015 .0018 .0023 .0024 .0033<br />
Slot 600 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 675 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 800 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Slot 500 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 575 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 650 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Slot<br />
Rough<br />
Finish<br />
Slot<br />
Rough<br />
Finish<br />
Slot<br />
Rough<br />
Finish<br />
Slot<br />
Rough<br />
Finish<br />
TECHNICAL<br />
SECTION<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
27
<strong>RF</strong> <strong>100</strong> VA <strong>End</strong> Mill Feeds and Speeds<br />
Series 3080<br />
Values based on FIREX ® coated end mill<br />
Adjustment for Axial DOC (Depth of Cut):<br />
2 x Cutter Dia. IPT 50% Ramp cut reduce IPT by 30%<br />
Drilling reduce IPT 50%<br />
Type of Cut<br />
Calculations based on the following.<br />
Radial Width of Cut<br />
(WOC)<br />
Axial Depth of Cut<br />
(DOC)<br />
Slot 1 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Rough .3 to .8 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Finish .1 to .2 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Material<br />
Color<br />
Code<br />
Hardness<br />
Type of<br />
Cut<br />
Speed<br />
Feed (inches per tooth) by tool diameter<br />
SFM 1/8” 1/4” 3/8” 1/2” 5/8” 3/4” 1.0”<br />
Free Machining & Low Carbon Steels<br />
<strong>100</strong>6, <strong>100</strong>8, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141,<br />
11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330<br />
Less Than<br />
28 HRc<br />
Slot 425 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 475 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 600 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Medium & High Carbon Steel, Alloy Steel<br />
& easy-to-machine Tool Steel<br />
1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095,<br />
1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150,<br />
4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150,<br />
8620, 9262, 9840, 52<strong>100</strong>, O1, O2, O6, S2, W1 to W310<br />
Less than<br />
38 HRc<br />
Slot 375 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 450 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 550 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Tool Steels & Die Steels<br />
O7, M1, M2, M3, M4, M7, T1, T2, T4, T5, T8, T15, A2, A3, A6,<br />
A7, H10, H11, H12, H13, H19, H21, L3, L6, L7, P2, P20, S1,<br />
S5, S7, 52<strong>100</strong>, A 128, D2, D3, D4, D5, D7<br />
Less than<br />
38 HRc<br />
Slot 350 .0006 .0012 .0019 .0024 .0028 .0033 .0051<br />
Rough 425 .0008 .0015 .0024 .0030 .0035 .0041 .0064<br />
Finish 500 .0009 .0018 .0029 .0036 .0042 .0050 .0077<br />
Hardened Steels<br />
Carbon and Alloy Steels, Tool & Die Steels<br />
40 HRc to<br />
54 HRc<br />
54 HRc to<br />
60 HRc<br />
Slot<br />
Rough<br />
Finish<br />
Slot<br />
Rough<br />
Finish<br />
Stainless Steel<br />
Easy to Machine - 416, 410, 430, 302, 303<br />
Less than<br />
28 HRc<br />
Slot 180 .0006 .0011 .0015 .0020 .0024 .0030 .0040<br />
Rough 250 .0008 .0014 .0019 .0025 .0030 .0038 .0050<br />
Finish 450 .0009 .0017 .0023 .0030 .0036 .0045 .0060<br />
Stainless Steel<br />
Moderately Difficult - 304, 316, Invar, Kovar<br />
Less than<br />
28 HRc<br />
Slot 180 .0006 .0012 .0015 .0020 .0024 .0030 .0040<br />
Rough 200 .0008 .0015 .0019 .0025 .0030 .0038 .0050<br />
Finish 400 .0009 .0018 .0023 .0030 .0036 .0045 .0060<br />
Stainless Steel<br />
Difficult to Machine - 316L, 17-4 PH, 15-5 PH, 13-8 PH<br />
Less than<br />
38 HRc<br />
Slot 150 .0005 .0009 .0013 .0018 .0022 .0028 .0038<br />
Rough 180 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 350 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
High-Temperature Alloys<br />
Nimonic, <strong>Inc</strong>onel, Monel, Hastelloy<br />
Less than<br />
38 HRc<br />
Slot 75 .0002 .0005 .0010 .0012 .0015 .0016 .0022<br />
Rough <strong>100</strong> .0003 .0006 .0013 .0015 .0019 .0020 .0028<br />
Finish 130 .0003 .0008 .0015 .0018 .0023 .0024 .0033<br />
Titanium Alloys<br />
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr,<br />
10V-2Fe-3Ai, 13V-11Cr-3Ai<br />
Less than<br />
38 HRc<br />
Slot 150 .0002 .0005 .0010 .0012 .0015 .0016 .0022<br />
Rough 200 .0003 .0006 .0013 .0015 .0019 .0020 .0028<br />
Finish 350 .0003 .0008 .0015 .0018 .0023 .0024 .0033<br />
TECHNICAL<br />
SECTION<br />
Cast Iron - Gray CG<br />
ASTM A48, CLASS 20, 25, 30, 35, SAE J431C, GRADES<br />
G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40<br />
Cast Iron - Ductile & Malleable CGI<br />
60-40-18, 65-45-12, D4018, D4512, D5506, 32510, 35108,<br />
M3210, M4504, M5503, 250, 300, 350, 400, 450<br />
Less than<br />
32 HRc<br />
Less than<br />
32 HRc<br />
Slot<br />
Rough<br />
Finish<br />
Slot<br />
Rough<br />
Finish<br />
Aluminum<br />
Alloys - 2024, 6061, 7075, Wrought<br />
Less than<br />
150 HB30<br />
Slot<br />
Rough<br />
Finish<br />
Aluminum<br />
High Silicon - A380, A390, Castings<br />
Less than<br />
180 HB30<br />
Slot<br />
Rough<br />
Finish<br />
Magnesium Alloys<br />
Less than<br />
180 HB30<br />
Slot<br />
Rough<br />
Finish<br />
Non-ferrous<br />
Copper Alloys, Brass, Bronze<br />
Less than<br />
120 HB30<br />
Slot<br />
Rough<br />
Finish<br />
These feeds and speeds are recommendations for initial setup. In actual use, depending on the machining environment and<br />
workpiece material, significantly higher speeds and feeds may be achievable. Tools with bold feed column no. are preferred choice.<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
28
RS <strong>100</strong> VA-NF - <strong>End</strong> Mill Feeds and Speeds<br />
- Series 3081<br />
Values based on FIREX ® coated end mill<br />
Adjustment for Axial DOC (Depth of Cut):<br />
2 x Cutter Dia. IPT 50% Ramp cut reduce IPT by 30%<br />
Drilling reduce IPT 50%<br />
Type of Cut<br />
Calculations based on the following.<br />
Radial Width of Cut<br />
(WOC)<br />
Axial Depth of Cut<br />
(DOC)<br />
Slot 1 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Rough .3 to .8 x Cutter Dia. .5 to 1.5 x Cutter Dia.<br />
Semi-Finish .1 to .2 x Cutter Dia. .5 to 2.0 x Cutter Dia.<br />
Material<br />
Free Machining & Low Carbon Steels<br />
<strong>100</strong>6, <strong>100</strong>8, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141,<br />
11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330<br />
Medium & High Carbon Steel, Alloy Steel<br />
& easy-to-machine Tool Steel<br />
1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095,<br />
1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150,<br />
4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150,<br />
8620, 9262, 9840, 52<strong>100</strong>, O1, O2, O6, S2, W1 to W310<br />
Color<br />
Code<br />
Hardness Type of Cut<br />
Less Than<br />
28 HRc<br />
Less than<br />
38 HRc<br />
Speed<br />
Feed (inches per tooth) by tool diameter<br />
SFM 1/8” 1/4” 3/8” 1/2” 5/8” 3/4” 1.0”<br />
Slot 380 .0010 .0018 .0023 .0028 .0032 .0050<br />
Rough 420 .0012 .0023 .0029 .0035 .0041 .0062<br />
Semi-Finish 540 .0015 .0027 .0035 .0042 .0049 .0074<br />
Slot 330 .0010 .0018 .0023 .0028 .0032 .0050<br />
Rough 400 .0012 .0023 .0029 .0035 .0041 .0062<br />
Semi-Finish 500 .0015 .0027 .0035 .0042 .0049 .0074<br />
Tool Steels & Die Steels<br />
O7, M1, M2, M3, M4, M7, T1, T2, T4, T5, T8, T15, A2, A3, A6,<br />
A7, H10, H11, H12, H13, H19, H21, L3, L6, L7, P2, P20, S1,<br />
S5, S7, 52<strong>100</strong>, A 128, D2, D3, D4, D5, D7<br />
Hardened Steels<br />
Carbon and Alloy Steels, Tool & Die Steels<br />
Stainless Steel<br />
Easy to Machine - 416, 410, 430, 302, 303<br />
Stainless Steel<br />
Moderately Difficult - 304, 316, Invar, Kovar<br />
Stainless Steel<br />
Difficult to Machine - 316L, 17-4 PH, 15-5 PH, 13-8 PH<br />
High-Temperature Alloys<br />
Nimonic, <strong>Inc</strong>onel, Monel, Hastelloy<br />
Titanium Alloys<br />
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr,<br />
10V-2Fe-3Ai, 13V-11Cr-3Ai<br />
Cast Iron - Gray CG<br />
ASTM A48, CLASS 20, 25, 30, 35, SAE J431C, GRADES<br />
G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40<br />
Cast Iron - Ductile & Malleable CGI<br />
60-40-18, 65-45-12, D4018, D4512, D5506, 32510, 35108,<br />
M3210, M4504, M5503, 250, 300, 350, 400, 450<br />
Aluminum<br />
Alloys - 2024, 6061, 7075, Wrought<br />
Aluminum<br />
High Silicon - A380, A390, Castings<br />
Magnesium Alloys<br />
Non-ferrous<br />
Copper Alloys, Brass, Bronze<br />
Less than<br />
38 HRc<br />
40 HRc to<br />
54 HRc<br />
54 HRc to<br />
60 HRc<br />
Less than<br />
28 HRc<br />
Less than<br />
28 HRc<br />
Less than<br />
38 HRc<br />
Less than<br />
38 HRc<br />
Less than<br />
38 HRc<br />
Less than<br />
32 HRc<br />
Less than<br />
32 HRc<br />
Slot 315 .0011 .0017 .0022 .0025 .0030 .0046<br />
Rough 380 .0014 .0021 .0027 .0032 .0037 .0057<br />
Semi-Finish 450 .0016 .0026 .0032 .0038 .0045 .0069<br />
Slot<br />
Rough<br />
Semi-Finish<br />
Slot<br />
Rough<br />
Semi-Finish<br />
Slot 160 .0010 .0014 .0018 .0022 .0027 .0036<br />
Rough 225 .0012 .0017 .0023 .0027 .0034 .0045<br />
Semi-Finish 400 .0015 .0020 .0027 .0032 .0041 .0054<br />
Slot 160 .0011 .0014 .0018 .0022 .0027 .0036<br />
Rough 180 .0014 .0017 .0023 .0027 .0034 .0045<br />
Semi-Finish 360 .0016 .0020 .0027 .0032 .0041 .0054<br />
Slot 135 .0008 .0012 .0016 .0020 .0025 .0034<br />
Rough 160 .0012 .0023 .0029 .0035 .0041 .0062<br />
Semi-Finish 320 .0015 .0027 .0035 .0042 .0049 .0074<br />
Slot 65 .0005 .0009 .0011 .0014 .0014 .0020<br />
Rough 90 .0006 .0011 .0014 .0017 .0018 .0025<br />
Semi-Finish 115 .0007 .0014 .0016 .0020 .0022 .0030<br />
Slot 135 .0005 .0009 .0011 .0014 .0014 .0020<br />
Rough 180 .0006 .0011 .0014 .0017 .0018 .0025<br />
Semi-Finish 315 .0007 .0014 .0016 .0020 .0022 .0030<br />
Slot 540 .0010 .0018 .0023 .0028 .0032 .0050<br />
Rough 600 .0012 .0023 .0029 .0035 .0041 .0062<br />
Semi-Finish 720 .0015 .0027 .0035 .0042 .0049 .0074<br />
Slot 450 .0010 .0018 .0023 .0028 .0032 .0050<br />
Rough 520 .0012 .0023 .0029 .0035 .0041 .0062<br />
Semi-Finish 585 .0015 .0027 .0035 .0042 .0049 .0074<br />
Slot<br />
Less than<br />
Rough 1600 .0012 .0021 .0026 .0031 .0035 .0053<br />
150 HB30<br />
Semi-Finish 2200 .0014 .0025 .0031 .0037 .0043 .0064<br />
Slot<br />
Less than<br />
Rough 750 .0011 .0018 .0021 .0025 .0032 .0046<br />
180 HB30<br />
Semi-Finish 900 .0013 .0021 .0025 .0030 .0038 .0055<br />
Slot<br />
Less than<br />
Rough 800 .0009 .0019 .0022 .0028 .0034 .0050<br />
180 HB30<br />
Semi-Finish <strong>100</strong>0 .0011 .0023 .0027 .0034 .0041 .0060<br />
Slot<br />
Less than<br />
Rough 270 .0011 .0018 .0021 .0025 .0032 .0046<br />
120 HB30<br />
Semi-Finish 360 .0013 .0021 .0025 .0030 .0038 .0055<br />
TECHNICAL<br />
SECTION<br />
These feeds and speeds are recommendations for initial setup. In actual use, depending on the machining environment and<br />
workpiece material, significantly higher speeds and feeds may be achievable. Tools with bold feed column no. are preferred choice.<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
29
<strong>RF</strong> <strong>100</strong> Ti <strong>End</strong> Mill Feeds and Speeds<br />
and Hardened Steel - Series 3876<br />
Values based on FIREX ® coated end mill<br />
Adjustment for Axial DOC (Depth of Cut):<br />
2 x Cutter Dia. IPT 50% Ramp cut reduce IPT by 30%<br />
Drilling reduce IPT 50%<br />
Type of Cut<br />
Calculations based on the following.<br />
Radial Width of Cut<br />
(WOC)<br />
Axial Depth of Cut<br />
(DOC)<br />
Slot 1 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Rough .3 to .8 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Finish .1 to .2 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Material<br />
Color<br />
Code<br />
Hardness<br />
Type of<br />
Cut<br />
Speed<br />
Feed (inches per tooth) by tool diameter<br />
SFM 1/8” 1/4” 3/8” 1/2” 5/8” 3/4” 1.0”<br />
Free Machining & Low Carbon Steels<br />
<strong>100</strong>6, <strong>100</strong>8, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141,<br />
11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330<br />
Less Than<br />
28 HRc<br />
Slot 425 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 475 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 600 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Medium & High Carbon Steel, Alloy Steel<br />
& easy-to-machine Tool Steel<br />
1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095,<br />
1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150,<br />
4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150,<br />
8620, 9262, 9840, 52<strong>100</strong>, O1, O2, O6, S2, W1 to W310<br />
Less than<br />
38 HRc<br />
Slot 375 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 450 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 550 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Tool Steels & Die Steels<br />
O7, M1, M2, M3, M4, M7, T1, T2, T4, T5, T8, T15, A2, A3, A6,<br />
A7, H10, H11, H12, H13, H19, H21, L3, L6, L7, P2, P20, S1,<br />
S5, S7, 52<strong>100</strong>, A 128, D2, D3, D4, D5, D7<br />
Less than<br />
38 HRc<br />
Slot 350 .0006 .0012 .0019 .0024 .0028 .0033 .0051<br />
Rough 425 .0008 .0015 .0024 .0030 .0035 .0041 .0064<br />
Finish 500 .0009 .0018 .0029 .0036 .0042 .0050 .0077<br />
Hardened Steels<br />
Carbon and Alloy Steels, Tool & Die Steels<br />
40 HRc to<br />
54 HRc<br />
54 HRc to<br />
60 HRc<br />
Slot 150 .0004 .0010 .0014 .0019 .0023 .0027 .0039<br />
Rough 175 .0005 .0013 .0018 .0024 .0029 .0034 .0049<br />
Finish 200 .0006 .0015 .0021 .0029 .0035 .0041 .0059<br />
Slot<br />
Rough<br />
Finish<br />
Stainless Steel<br />
Easy to Machine - 416, 410, 430, 302, 303<br />
Less than<br />
28 HRc<br />
Slot<br />
Rough<br />
Finish<br />
Stainless Steel<br />
Moderately Difficult - 304, 316, Invar, Kovar<br />
Less than<br />
28 HRc<br />
Slot<br />
Rough<br />
Finish<br />
Stainless Steel<br />
Difficult to Machine - 316L, 17-4 PH, 15-5 PH, 13-8 PH<br />
Less than<br />
38 HRc<br />
Slot<br />
Rough<br />
Finish<br />
High-Temperature Alloys<br />
Nimonic, <strong>Inc</strong>onel, Monel, Hastelloy<br />
Less than<br />
38 HRc<br />
Slot 75 .0002 .0005 .0010 .0012 .0015 .0016 .0022<br />
Rough <strong>100</strong> .0003 .0006 .0013 .0015 .0019 .0020 .0028<br />
Finish 130 .0003 .0008 .0015 .0018 .0023 .0024 .0033<br />
Titanium Alloys<br />
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr,<br />
10V-2Fe-3Ai, 13V-11Cr-3Ai<br />
Less than<br />
38 HRc<br />
Slot 150 .0002 .0005 .0010 .0012 .0015 .0016 .0022<br />
Rough 200 .0003 .0006 .0013 .0015 .0019 .0020 .0028<br />
Finish 350 .0003 .0008 .0015 .0018 .0023 .0024 .0033<br />
TECHNICAL<br />
SECTION<br />
Cast Iron - Gray CG<br />
ASTM A48, CLASS 20, 25, 30, 35, SAE J431C, GRADES<br />
G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40<br />
Cast Iron - Ductile & Malleable CGI<br />
60-40-18, 65-45-12, D4018, D4512, D5506, 32510, 35108,<br />
M3210, M4504, M5503, 250, 300, 350, 400, 450<br />
Less than<br />
32 HRc<br />
Less than<br />
32 HRc<br />
Slot 600 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 675 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 800 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Slot 500 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 575 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 650 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Aluminum<br />
Alloys - 2024, 6061, 7075, Wrought<br />
Less than<br />
150 HB30<br />
Slot<br />
Rough<br />
Finish<br />
Aluminum<br />
High Silicon - A380, A390, Castings<br />
Less than<br />
180 HB30<br />
Slot<br />
Rough<br />
Finish<br />
Magnesium Alloys<br />
Less than<br />
180 HB30<br />
Slot<br />
Rough<br />
Finish<br />
Non-ferrous<br />
Copper Alloys, Brass, Bronze<br />
Less than<br />
120 HB30<br />
Slot<br />
Rough<br />
Finish<br />
These feeds and speeds are recommendations for initial setup. In actual use, depending on the machining environment and<br />
workpiece material, significantly higher speeds and feeds may be achievable. Tools with bold feed column no. are preferred choice.<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
30
<strong>RF</strong> <strong>100</strong> A <strong>End</strong> Mill Feeds and Speeds<br />
Series 3077, 3202<br />
Values based on FIREX ® coated end mill<br />
Adjustment for Axial DOC (Depth of Cut):<br />
2 x Cutter Dia. IPT 50% Ramp cut reduce IPT by 30%<br />
Drilling reduce IPT 50%<br />
Type of Cut<br />
Calculations based on the following.<br />
Radial Width of Cut<br />
(WOC)<br />
Axial Depth of Cut<br />
(DOC)<br />
Slot 1 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Rough .3 to .8 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Finish .1 to .2 x Cutter Dia. .5 to 1.0 x Cutter Dia.<br />
Material<br />
Color<br />
Code<br />
Hardness<br />
Type of<br />
Cut<br />
Speed<br />
Feed (inches per tooth) by tool diameter<br />
SFM 1/8” 1/4” 3/8” 1/2” 5/8” 3/4” 1.0”<br />
Free Machining & Low Carbon Steels<br />
<strong>100</strong>6, <strong>100</strong>8, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141,<br />
11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330<br />
Less Than<br />
28 HRc<br />
Slot 425 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 475 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 600 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Medium & High Carbon Steel, Alloy Steel<br />
& easy-to-machine Tool Steel<br />
1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095,<br />
1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150,<br />
4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150,<br />
8620, 9262, 9840, 52<strong>100</strong>, O1, O2, O6, S2, W1 to W310<br />
Less than<br />
38 HRc<br />
Slot<br />
Rough<br />
Finish<br />
Tool Steels & Die Steels<br />
O7, M1, M2, M3, M4, M7, T1, T2, T4, T5, T8, T15, A2, A3, A6,<br />
A7, H10, H11, H12, H13, H19, H21, L3, L6, L7, P2, P20, S1,<br />
S5, S7, 52<strong>100</strong>, A 128, D2, D3, D4, D5, D7<br />
Less than<br />
38 HRc<br />
Slot<br />
Rough<br />
Finish<br />
Hardened Steels<br />
Carbon and Alloy Steels, Tool & Die Steels<br />
40 HRc to<br />
54 HRc<br />
54 HRc to<br />
60 HRc<br />
Slot<br />
Rough<br />
Finish<br />
Slot<br />
Rough<br />
Finish<br />
Stainless Steel<br />
Easy to Machine - 416, 410, 430, 302, 303<br />
Less than<br />
28 HRc<br />
Slot<br />
Rough<br />
Finish<br />
Stainless Steel<br />
Moderately Difficult - 304, 316, Invar, Kovar<br />
Less than<br />
28 HRc<br />
Slot<br />
Rough<br />
Finish<br />
Stainless Steel<br />
Difficult to Machine - 316L, 17-4 PH, 15-5 PH, 13-8 PH<br />
Less than<br />
38 HRc<br />
Slot<br />
Rough<br />
Finish<br />
High-Temperature Alloys<br />
Nimonic, <strong>Inc</strong>onel, Monel, Hastelloy<br />
Less than<br />
38 HRc<br />
Slot<br />
Rough<br />
Finish<br />
Titanium Alloys<br />
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr,<br />
10V-2Fe-3Ai, 13V-11Cr-3Ai<br />
Less than<br />
38 HRc<br />
Slot<br />
Rough<br />
Finish<br />
Cast Iron - Gray CG<br />
ASTM A48, CLASS 20, 25, 30, 35, SAE J431C, GRADES<br />
G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40<br />
Cast Iron - Ductile & Malleable CGI<br />
60-40-18, 65-45-12, D4018, D4512, D5506, 32510, 35108,<br />
M3210, M4504, M5503, 250, 300, 350, 400, 450<br />
Less than<br />
32 HRc<br />
Less than<br />
32 HRc<br />
Slot 600 .0006 .0011 .0020 .0026 .0031 .0036 .0055<br />
Rough 675 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 800 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Slot<br />
Rough<br />
Finish<br />
TECHNICAL<br />
SECTION<br />
Aluminum<br />
Alloys - 2024, 6061, 7075, Wrought<br />
Less than<br />
150 HB30<br />
Slot 1800 .0005 .0013 .0023 .0028 .0035 .0039 .0059<br />
Rough 1800 .0005 .0013 .0023 .0028 .0035 .0039 .0059<br />
Finish 2500 .0006 .0016 .0028 .0034 .0042 .0047 .0071<br />
Aluminum<br />
High Silicon - A380, A390, Castings<br />
Less than<br />
180 HB30<br />
Slot 850 .0006 .0012 .0020 .0023 .0028 .0035 .0051<br />
Rough 850 .0006 .0012 .0020 .0023 .0028 .0035 .0051<br />
Finish <strong>100</strong>0 .0007 .0015 .0024 .0028 .0034 .0043 .0061<br />
Magnesium Alloys<br />
Less than<br />
180 HB30<br />
Slot 900 .0005 .0010 .0021 .0025 .0031 .0038 .0055<br />
Rough 900 .0005 .0010 .0021 .0025 .0031 .0038 .0055<br />
Finish 1<strong>100</strong> .0006 .0012 .0025 .0030 .0037 .0046 .0066<br />
Non-ferrous<br />
Copper Alloys, Brass, Bronze<br />
Less than<br />
120 HB30<br />
Slot 300 .0006 .0012 .0020 .0023 .0028 .0035 .0051<br />
Rough 300 .0006 .0012 .0020 .0023 .0028 .0035 .0051<br />
Finish 400 .0007 .0015 .0024 .0028 .0034 .0043 .0061<br />
These feeds and speeds are recommendations for initial setup. In actual use, depending on the machining environment and<br />
workpiece material, significantly higher speeds and feeds may be achievable. Tools with bold feed column no. are preferred choice.<br />
general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys<br />
31
<strong>RF</strong> <strong>100</strong> SF <strong>End</strong> Mill Feeds and Speeds<br />
and Hardened Steel - Series 3115, 3631<br />
Values based on FIREX ® coated end mill<br />
Adjustment for Axial DOC (Depth of Cut):<br />
2 x Cutter Dia. IPT 50% Ramp cut reduce IPT by 30%<br />
Drilling reduce IPT 50%<br />
Type of Cut<br />
Calculations based on the following.<br />
Radial Width of Cut<br />
(WOC)<br />
Axial Depth of Cut<br />
(DOC)<br />
Slot<br />
Rough .1 to .3 x Cutter Dia. .5 to 1.5 x Cutter Dia.<br />
Finish < .1 Cutter Dia. .5 to 2.0 x Cutter Dia.<br />
Material<br />
Color<br />
Code<br />
Hardness<br />
Type of<br />
Cut<br />
Speed<br />
Feed (inches per tooth) by tool diameter<br />
SFM 1/8” 1/4” 3/8” 1/2” 5/8” 3/4” 1.0”<br />
Free Machining & Low Carbon Steels<br />
<strong>100</strong>6, <strong>100</strong>8, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141,<br />
11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330<br />
Less Than<br />
28 HRc<br />
Slot<br />
Rough 475 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 600 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Medium & High Carbon Steel, Alloy Steel<br />
& easy-to-machine Tool Steel<br />
1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095,<br />
1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150,<br />
4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150,<br />
8620, 9262, 9840, 52<strong>100</strong>, O1, O2, O6, S2, W1 to W310<br />
Less than<br />
38 HRc<br />
Slot<br />
Rough 450 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 550 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Tool Steels & Die Steels<br />
O7, M1, M2, M3, M4, M7, T1, T2, T4, T5, T8, T15, A2, A3, A6,<br />
A7, H10, H11, H12, H13, H19, H21, L3, L6, L7, P2, P20, S1,<br />
S5, S7, 52<strong>100</strong>, A 128, D2, D3, D4, D5, D7<br />
Less than<br />
38 HRc<br />
Slot<br />
Rough 425 .0008 .0015 .0024 .0030 .0035 .0041 .0064<br />
Finish 500 .0009 .0018 .0029 .0036 .0042 .0050 .0077<br />
Hardened Steels<br />
Carbon and Alloy Steels, Tool & Die Steels<br />
40 HRc to<br />
54 HRc<br />
54 HRc to<br />
60 HRc<br />
Slot<br />
Rough 175 .0005 .0013 .0018 .0024 .0029 .0034 .0049<br />
Finish 200 .0006 .0015 .0021 .0029 .0035 .0041 .0059<br />
Slot<br />
Rough<br />
Finish<br />
Stainless Steel<br />
Easy to Machine - 416, 410, 430, 302, 303<br />
Less than<br />
28 HRc<br />
Slot<br />
Rough 250 .0008 .0014 .0019 .0025 .0030 .0038 .0050<br />
Finish 450 .0009 .0017 .0023 .0030 .0036 .0045 .0060<br />
Stainless Steel<br />
Moderately Difficult - 304, 316, Invar, Kovar<br />
Less than<br />
28 HRc<br />
Slot<br />
Rough 200 .0008 .0015 .0019 .0025 .0030 .0038 .0050<br />
Finish 400 .0009 .0018 .0023 .0030 .0036 .0045 .0060<br />
Stainless Steel<br />
Difficult to Machine - 316L, 17-4 PH, 15-5 PH, 13-8 PH<br />
Less than<br />
38 HRc<br />
Slot<br />
Rough 180 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 350 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
High-Temperature Alloys<br />
Nimonic, <strong>Inc</strong>onel, Monel, Hastelloy<br />
Less than<br />
38 HRc<br />
Slot<br />
Rough <strong>100</strong> .0003 .0006 .0013 .0015 .0019 .0020 .0028<br />
Finish 130 .0003 .0008 .0015 .0018 .0023 .0024 .0033<br />
Titanium Alloys<br />
6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr,<br />
10V-2Fe-3Ai, 13V-11Cr-3Ai<br />
Less than<br />
38 HRc<br />
Slot<br />
Rough 200 .0003 .0006 .0013 .0015 .0019 .0020 .0028<br />
Finish 350 .0003 .0008 .0015 .0018 .0023 .0024 .0033<br />
TECHNICAL<br />
SECTION<br />
Cast Iron - Gray CG<br />
ASTM A48, CLASS 20, 25, 30, 35, SAE J431C, GRADES<br />
G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40<br />
Cast Iron - Ductile & Malleable CGI<br />
60-40-18, 65-45-12, D4018, D4512, D5506, 32510, 35108,<br />
M3210, M4504, M5503, 250, 300, 350, 400, 450<br />
Less than<br />
32 HRc<br />
Less than<br />
32 HRc<br />
Slot<br />
Rough 675 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 800 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Slot<br />
Rough 575 .0008 .0014 .0025 .0033 .0039 .0045 .0069<br />
Finish 650 .0009 .0017 .0030 .0039 .0047 .0054 .0083<br />
Aluminum<br />
Alloys - 2024, 6061, 7075, Wrought<br />
Less than<br />
150 HB30<br />
Slot<br />
Rough<br />
Finish<br />
Aluminum<br />
High Silicon - A380, A390, Castings<br />
Less than<br />
180 HB30<br />
Slot<br />
Rough<br />
Finish 1500 .0009 .0018 .0030 .0035 .0042 .0053 .0077<br />
Magnesium Alloys<br />
Less than<br />
180 HB30<br />
Slot<br />
Rough<br />
Finish 1500 .0008 .0020 .0035 .0042 .0053 .0059 .0089<br />
Non-ferrous<br />
Copper Alloys, Brass, Bronze<br />
Less than<br />
120 HB30<br />
Slot<br />
Rough<br />
Finish 1500 .0008 .0020 .0035 .0042 .0053 .0059 .0089<br />
These feeds and speeds are recommendations for initial setup. In actual use, depending on the machining environment and<br />
workpiece material, significantly higher speeds and feeds may be achievable. Tools with bold feed column no. are preferred choice.<br />
bright Super-A FIREX ® nano-A l stocked in USA m stocked internationally<br />
32
<strong>RF</strong> <strong>100</strong> style end mills - corner chamfer data<br />
Chamfer Width<br />
45˚ Chamfer<br />
<strong>Guhring</strong> grinds a small corner chamfer on all carbide end mills. The chamfer greatly increases<br />
end mill corner strength and tool life. Dead sharp corners on machined parts can lead to crack<br />
propagation and are rarely called out by part designers.<br />
The chamfer width on <strong>RF</strong> <strong>100</strong> style end mills is detailed in the charts below:<br />
<strong>RF</strong> <strong>100</strong> U - Series 3113, 3114<br />
<strong>RF</strong> <strong>100</strong> A - Series 3077<br />
<strong>RF</strong> <strong>100</strong> F - Series 3078<br />
<strong>RF</strong> <strong>100</strong> U/HF - Series 3082<br />
<strong>RF</strong> <strong>100</strong> VA/NF - Series 3081<br />
<strong>RF</strong> <strong>100</strong> U - Series 3736, 3731, 3627<br />
<strong>RF</strong> <strong>100</strong> A - Series 3202<br />
<strong>RF</strong> <strong>100</strong> F - Series 3366, 3629<br />
Diameter<br />
Chamfer Width<br />
Diameter<br />
Chamfer Width<br />
Diameter<br />
Chamfer Width<br />
3/16 0.004”<br />
1/4 0.012”<br />
4.00MM<br />
0.05MM<br />
1/4 0.006”<br />
5/16 0.012”<br />
5.00MM<br />
0.10MM<br />
5/16 0.006”<br />
3/8 0.012”<br />
6.00MM<br />
0.15MM<br />
3/8 0.008”<br />
1/2 0.020”<br />
8.00MM<br />
0.15MM<br />
7/16 0.008”<br />
5/8 0.020”<br />
10.00MM<br />
0.20MM<br />
1/2 0.010”<br />
3/4 0.020”<br />
12.00MM<br />
0.20MM<br />
5/8 0.014”<br />
1 0.031”<br />
14.00MM<br />
0.25MM<br />
3/4 0.018”<br />
16.00MM<br />
0.35MM<br />
1 0.030”<br />
18.00MM<br />
0.40MM<br />
20.00MM<br />
0.45MM<br />
25.00MM<br />
0.60MM<br />
<strong>RF</strong> <strong>100</strong> S/F - Series 3631<br />
<strong>RF</strong> <strong>100</strong> S/F - Series 3115<br />
<strong>RF</strong> <strong>100</strong> VA - Series 3080<br />
Diameter<br />
8.00MM<br />
10.00MM<br />
Chamfer Width<br />
0.10MM<br />
0.10MM<br />
Diameter Chamfer Width<br />
5/16 0.004”<br />
3/8 0.004”<br />
Diameter Chamfer Width<br />
3/16 0.006”<br />
1/4 0.010”<br />
TECHNICAL<br />
SECTION<br />
12.00MM<br />
0.10MM<br />
1/2 0.006”<br />
5/16 0.010”<br />
16.00MM<br />
0.15MM<br />
5/8 0.006”<br />
3/8 0.012”<br />
20.00MM<br />
0.15MM<br />
3/4 0.006”<br />
1/2 0.016”<br />
25.00MM<br />
0.20MM<br />
1 0.012”<br />
5/8 0.020”<br />
3/4 0.024”<br />
1 0.035”<br />
33
Formulae<br />
Milling Formulas - INCH Values<br />
Symbol Description Formula<br />
SFM<br />
Surface Feet / Minute<br />
SFM =<br />
__________ RPM × D<br />
3.82<br />
RPM<br />
Revolutions / Minute<br />
RPM =<br />
SFM __________ × 3.82<br />
D<br />
IPT<br />
Feed / Tooth<br />
IPM<br />
IPT = _______<br />
z x RPM<br />
IPM<br />
<strong>Inc</strong>hes / Minute<br />
IPM = IPT × RPM × z<br />
D (eff)<br />
Effective Diameter<br />
D(eff) = 2 × R 2 - (R - D 1<br />
) 2<br />
D eff<br />
TECHNICAL<br />
SECTION<br />
Tolerances to DIN ISO 286<br />
Tolerances: Position and Grade<br />
Shafts<br />
from 1<br />
up to 3<br />
over 3<br />
up to 6<br />
over 6<br />
up to 10<br />
Nominal diameter range in µm/tolerances in µm<br />
over 10<br />
up to 18<br />
over 18<br />
up to 30<br />
over 30<br />
up to 50<br />
over 50<br />
up to 80<br />
over 80<br />
up to 120<br />
over 120<br />
up to 180<br />
over 180<br />
up to 250<br />
h 6 0 0 0 0 0 0 0 0 0 0<br />
-6 -8 -9 -11 -13 -16 -19 -22 -25 -29<br />
h 7 0 0 0 0 0 0 0 0 0 0<br />
-10 -12 -15 -18 -21 -25 -30 -35 -40 -46<br />
h 8 0 0 0 0 0 0 0 0 0 0<br />
-14 -18 -22 -27 -33 -39 -46 -54 -63 -72<br />
h 9 0 0 0 0 0 0 0 0 0 0<br />
-25 -30 -36 -43 -52 -62 -74 -87 -<strong>100</strong> -115<br />
h 10 0 0 0 0 0 0 0 0 0 0<br />
-40 -48 -58 -70 -84 -<strong>100</strong> -120 -140 -160 -185<br />
e 8* -14 -20 -25 -32 -40 -50 -60 -72 -85 -<strong>100</strong><br />
-28 -38 -47 -59 -73 -89 -106 -126 -148 -172<br />
*Milling cutters to tolerance e8 produce key slots to tolerance P9 with one cut.<br />
34
Reconditioning<br />
We can restore used standard and special carbide and PCD drills, step drills, reamers, and end<br />
mills to their original factory quality, condition and performance. We also recoat in the same<br />
facility that we recondition, allowing for quicker turn-around and excellent quality control.<br />
Your investment in high-performance cutting tools is<br />
worth preserving. Extending a tool’s life through quality<br />
reconditioning can greatly increase both productivity and<br />
profitability.<br />
Utilizing the same high-precision CNC grinding machines<br />
that are used in <strong>Guhring</strong>’s manufacturing plants, our<br />
Reconditioning Division is well-equipped to restore standard<br />
and special carbide and PCD tooling to its original factory<br />
quality, condition and performance.<br />
recoated within 2 - 3 weeks.<br />
Durable plastic shipping totes<br />
are available for high-volume<br />
reconditioning customers.<br />
<strong>Guhring</strong>’s Reconditioning<br />
Division is staffed with its<br />
own customer service team,<br />
allowing for extraordinary and<br />
personalized service. Combined with our in-house coating<br />
chambers, our two U.S. locations – Brookfield, WI and<br />
New Hudson, MI – we are in a unique position to provide<br />
unmatched quality and service. Complimentary pickup and<br />
delivery is available to customers in southern WI, northern IL,<br />
and parts of MI and OH.<br />
This end mill arrived with heavy chipping on the flute end (left).<br />
<strong>Guhring</strong> Reconditioning restored a correct cutting edge (right).<br />
The result: Greatly extended tool life and significant cost savings.<br />
High precision remanufacturing delivers longer reground tool<br />
life and often more regrinds per tool, resulting in significant<br />
cost savings in terms of both tooling and machining expenses.<br />
<strong>Guhring</strong> is able to provide factory reconditioning for our<br />
own drills, step drills, end mills, reamers and taps – and we<br />
can provide the same high-quality service for competitors’<br />
tooling as well.<br />
Brookfield, WI<br />
New Hudson, MI<br />
With more than 50 years’ combined<br />
experience in reconditioning,<br />
<strong>Guhring</strong> welcomes the<br />
additional challenge<br />
of high-performance<br />
tools, and we are<br />
able to perform<br />
alterations such<br />
as corner radii and<br />
shank alterations.<br />
Round shank tools<br />
from 3 to 32 mm in diameter<br />
are normally able to be reground and<br />
• High-precision CNC grinding machines<br />
• Personalized customer service<br />
• Reconditioning and coating at one facility<br />
• Two U.S. locations; quick turnaround
STANDARD & SPECIAL PRODUCT RANGE<br />
• HSS, HSCO & PM Standards •<br />
GU 500 DZ Universal Drills<br />
GT 500 DZ High Performance Drills<br />
GT <strong>100</strong> Parabolic Flute Deep Hole Drills<br />
Coolant-Through GT <strong>100</strong> IC Parabolic Flute<br />
Deep Hole Drills<br />
GT 80 Parabolic Flute Deep Hole Drills<br />
Coolant-Through GT 80 IC Parabolic Flute<br />
Deep Hole Drills<br />
GT 50 Parabolic Flute Deep Hole Drills<br />
General Purpose Drills<br />
Heavy Duty Drills<br />
Heavy Duty Split Point Drills<br />
Low Helix Drills<br />
High Helix Drills<br />
Micro-Precision Drills<br />
NC Spot Drills<br />
Drill-Countersinks<br />
High Performance HSS-E Taps<br />
High Performance PM HSS-E Taps<br />
• HSS & HSCO Specials •<br />
Drills<br />
Step Drills<br />
Step Drill Reamers<br />
Step Core Drills<br />
Step Core Drill Reamers<br />
Reamers<br />
Step Reamers<br />
Subland Drills<br />
Subland Drill Reamers<br />
Subland Core Drills<br />
Taps<br />
DISTRIBUTED BY:<br />
New!<br />
New!<br />
New!<br />
• Carbide Standards •<br />
RT <strong>100</strong> U/F High Penetration Drills<br />
RT <strong>100</strong> X High Penetration Drills<br />
RT <strong>100</strong> R High Penetration Drills<br />
RT <strong>100</strong> T Deep Hole Drills<br />
Coolant-Through RT <strong>100</strong> U/F/C<br />
High Penetration Drills<br />
Coolant-Through RT 150 GG<br />
Straight-Flute High Penetration Drills<br />
Coolant-Through HT/ RT 800 WP<br />
Interchangeable Insert Drills<br />
GS 200 U/G Three-Flute<br />
High Precision Drills<br />
GT <strong>100</strong> Parabolic Flute Deep Hole Drills<br />
Exclusive Line ® Small-Diameter Drills<br />
EB <strong>100</strong> Small-Diameter Single-Flute<br />
Gun Drills<br />
General Purpose Drills<br />
NC Spot Drills<br />
PRO-Line Universal <strong>End</strong> Mills<br />
TECH-Line High Performance <strong>End</strong> Mills<br />
• Carbide Specials •<br />
Drills<br />
RT High Performance Drills<br />
G Drills<br />
Gun Drills<br />
Three- & Four-Flute Drills<br />
Step Drills<br />
Step Drill Reamers<br />
Step Core Drills<br />
Step Core Drill Reamers<br />
Reamers<br />
Step Reamers<br />
Subland Drills<br />
Subland Drill Reamers<br />
Subland Core Drills<br />
Taps<br />
<strong>End</strong> Mills<br />
New!<br />
• PCD Specials •<br />
• Coating Services •<br />
Titanium Nitride (TiN)<br />
Titanium Carbonitride (TiCN)<br />
Titanium Aluminum Nitride (TiAlN)<br />
FIREX ® Special Multilayer Hard Coating<br />
Super A (AlTiN)<br />
MolyGlide ® Lubricating Soft Coating<br />
Nitride/Steam Oxide<br />
nano-FIREX ® micro thin film gradient<br />
structure<br />
• Reconditioning Service •<br />
• GM 300 Modular HSK •<br />
Toolholding System<br />
Hydraulic/Shrink/Collet Chucks<br />
Adapters<br />
Collets<br />
• GE <strong>100</strong> Modular •<br />
Tooling System<br />
<strong>Guhring</strong>, <strong>Inc</strong>.<br />
P.O. Box 643, Brookfield, WI 53008-0643<br />
Shipping Address<br />
1445 Commerce Avenue<br />
Brookfield, WI 53045<br />
Tel (262) 784-6730 (800) 776-6170<br />
Fax (262) 784-9096<br />
West Coast Distribution Center<br />
17902 Georgetown Lane<br />
Huntington Beach, CA 92647<br />
<strong>Guhring</strong> Corporation<br />
20 Steckle Place, Unit #14<br />
Kitchener, ON N2E 2C3<br />
Tel (519) 748-9664 (800) 463-5555<br />
Fax (519) 748-2954<br />
www.guhring.com<br />
01-9935 09/09