Biogas plant in Rhede - Green Gas Grids
Biogas plant in Rhede - Green Gas Grids
Biogas plant in Rhede - Green Gas Grids
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BEST PRACTICE EXAMPLE<br />
BIOMETHANE GAS GRID INJECTION PLANT<br />
<strong>Biogas</strong> with family tradition<br />
FACTS & FIGURES<br />
• Location: <strong>Rhede</strong>, Germany<br />
• Operator Family Wenn<strong>in</strong>g<br />
- Cow manure and glycer<strong>in</strong>e from<br />
biodiesel production<br />
- Am<strong>in</strong>e scrubb<strong>in</strong>g<br />
• Investment: € 1,5 million euro<br />
for Upgrad<strong>in</strong>g <strong>plant</strong><br />
• Commission<strong>in</strong>g date 2010<br />
The <strong>Rhede</strong> <strong>plant</strong>, built <strong>in</strong> 1980<br />
on the Wenn<strong>in</strong>g family farm,<br />
was one of the first <strong>in</strong>dustrial<br />
biogas <strong>plant</strong>s <strong>in</strong> Germany. It<br />
has been expanded <strong>in</strong> several<br />
steps and currently amounts to<br />
5,500 m 3 ferment<strong>in</strong>g volume.<br />
The amendment of the gas<br />
grid access ord<strong>in</strong>ance <strong>in</strong> 2008<br />
offered the chance to upgrade<br />
the gas and feed it <strong>in</strong>to the<br />
natural gas grid. The partners<br />
developed a concept which<br />
aims at feed<strong>in</strong>g the gas <strong>in</strong>to the<br />
local medium pressure gas grid<br />
operated by <strong>Rhede</strong> utilities.<br />
Unusual substrate mix<br />
The substrate basis for the biogas<br />
production consists of three major<br />
components. A great part is cow manure,<br />
generated <strong>in</strong> the agricultural unit on-site.<br />
The biggest share stems from glycer<strong>in</strong>e,<br />
which is generated at Süderlohn close-by<br />
as a byproduct of biodiesel production.<br />
The glycer<strong>in</strong>e supply is carried out by tank<br />
vehicles. From these, they are directly<br />
pumped <strong>in</strong>to collection conta<strong>in</strong>ers. The<br />
substrate is transported only for short<br />
distances. The digestate is used both on<br />
fields near-by, which <strong>in</strong> turn are used to<br />
produce maize for cattle and maize for the<br />
agricultural distillery. The mash left over<br />
from the distillery processes is then used<br />
as animal feed, guarantee<strong>in</strong>g that the<br />
biogas <strong>plant</strong> is fully <strong>in</strong>tegrated <strong>in</strong>to the raw<br />
material and nutrient cycle.<br />
Search for alternative uses<br />
In comparison to the <strong>plant</strong>’s potential, the<br />
farm’s heat demand was relatively low.<br />
Efficiency <strong>in</strong>crease by gas grid feed-<strong>in</strong><br />
therefore was the ma<strong>in</strong> motivation. The<br />
CHP <strong>plant</strong>s rema<strong>in</strong> on site and will be<br />
used <strong>in</strong> case of technology breakdown, so<br />
that no gas is merely flared at any po<strong>in</strong>t<br />
<strong>in</strong> time. Am<strong>in</strong>e scrubb<strong>in</strong>g technology by<br />
CIRMAC is used to upgrade the gas. In<br />
comparison to other possible technologies,<br />
am<strong>in</strong>e scrubb<strong>in</strong>g offered less electricity<br />
consumption <strong>in</strong> the <strong>Rhede</strong> case.<br />
Important partnership<br />
To realize a project of this size successfully,<br />
several partners are needed to cooperate.<br />
Bernd-Josef and Josef Wenn<strong>in</strong>g managed<br />
to br<strong>in</strong>g two experienced partners,<br />
EON Bioerdgas GmbH and Stadtwerke<br />
<strong>Rhede</strong> on board. Stadtwerke <strong>Rhede</strong>,<br />
a municipal utility supplier with more<br />
than 50 employees but no own plann<strong>in</strong>g<br />
department, obta<strong>in</strong>ed additional assistance<br />
from the eng<strong>in</strong>eer<strong>in</strong>g firm Hamburg<br />
<strong>Gas</strong> Consult, which are specialists <strong>in</strong><br />
this field and already realized several<br />
feed-<strong>in</strong> projects.
Decades of experience <strong>in</strong> the family and competent partnerships<br />
make the project so successful. Local cooperation strengthens<br />
the community and support at all levels.<br />
E.ON Bioerdgas GmbH buys the<br />
biomethane produced <strong>in</strong> <strong>Rhede</strong> and br<strong>in</strong>gs<br />
it to market via the E.ON group. Thus, the<br />
Wenn<strong>in</strong>g family can concentrate on <strong>plant</strong><br />
operation and raw material supply, while<br />
all issues of market<strong>in</strong>g and sales are taken<br />
care of.<br />
The <strong>Rhede</strong> utilities have taken great<br />
care to <strong>in</strong>clude the local press <strong>in</strong> the<br />
plann<strong>in</strong>g phase of the project, so that<br />
the <strong>in</strong>habitants of <strong>Rhede</strong> were at all<br />
times well <strong>in</strong>formed on the biogas grid<br />
feed-<strong>in</strong> activities. Also, almost all project<br />
partners come from the <strong>Rhede</strong> region.<br />
The upgrad<strong>in</strong>g <strong>plant</strong> was constructed<br />
by CIRMAC from the Dutch Apeldoorn.<br />
Despite the <strong>in</strong>ternational touch, the<br />
project partner is only about 50 kilometres<br />
away. Furthermore, local mechanics<br />
and craftsmen were employed for<br />
<strong>plant</strong> construction.<br />
The <strong>Rhede</strong> <strong>plant</strong> is one of the most<br />
exemplary <strong>plant</strong>s <strong>in</strong> Germany. The<br />
regional context and the susta<strong>in</strong>able and<br />
environmental friendly feedstock concept<br />
is play<strong>in</strong>g an important role to strengthen<br />
the regional development.The technical<br />
high efficient implementation of the <strong>plant</strong><br />
and the partnership-like cooperation are<br />
sett<strong>in</strong>g high standards which makes the<br />
<strong>Rhede</strong> project to a much appreciated and<br />
recognized biomethane <strong>plant</strong>.<br />
The <strong>Green</strong> <strong>Gas</strong> <strong>Grids</strong> Project<br />
<strong>Green</strong><strong>Gas</strong><strong>Grids</strong> is a 3-year European<br />
project co-funded by the Intelligent<br />
Energy for Europe (IEE) programme.<br />
It aims to move biomethane <strong>in</strong>to<br />
the ma<strong>in</strong>stream and br<strong>in</strong>g it on the<br />
agenda of key EU and national bodies<br />
<strong>in</strong>volved <strong>in</strong> (renewable) energy and<br />
natural gas. The consortium consists<br />
of 13 energy agencies, scientific<br />
<strong>in</strong>stitutions and <strong>in</strong>dustry associations<br />
<strong>in</strong>volved <strong>in</strong> biomethane, natural gas,<br />
and renewable energy. They comb<strong>in</strong>e<br />
expertise and market experience with<br />
networks throughout the EU. The<br />
project focuses on the most press<strong>in</strong>g<br />
issues: susta<strong>in</strong>ability, technical<br />
standards, legislation and trade.<br />
Geographical focus: Austria, Belgium,<br />
Croatia, Denmark, F<strong>in</strong>land, France,<br />
Germany, Hungary, Italy, Poland,<br />
Slovakia, Spa<strong>in</strong>, Sweden, Switzerland,<br />
The Netherlands, United K<strong>in</strong>gdom.<br />
This factsheet has been produced<br />
<strong>in</strong> cooperation between the<br />
<strong>Green</strong><strong>Gas</strong><strong>Grids</strong> and the <strong>Rhede</strong> project<br />
For more <strong>in</strong>formation, please contact:<br />
Dr. Claus Bonsen<br />
claus.bonsen@eon.com<br />
www.eon.com<br />
GREEN GAS GRIDS:<br />
Alexandra Lermen<br />
German Energy Agency<br />
<strong>in</strong>fo@greengasgrids.eu<br />
www.greengasgrids.eu<br />
INTELLIGENT<br />
ENERGY<br />
E U R O P E<br />
F OR A SUSTAINABLE FUTURE