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Biogas plant in Rhede - Green Gas Grids

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BEST PRACTICE EXAMPLE<br />

BIOMETHANE GAS GRID INJECTION PLANT<br />

<strong>Biogas</strong> with family tradition<br />

FACTS & FIGURES<br />

• Location: <strong>Rhede</strong>, Germany<br />

• Operator Family Wenn<strong>in</strong>g<br />

- Cow manure and glycer<strong>in</strong>e from<br />

biodiesel production<br />

- Am<strong>in</strong>e scrubb<strong>in</strong>g<br />

• Investment: € 1,5 million euro<br />

for Upgrad<strong>in</strong>g <strong>plant</strong><br />

• Commission<strong>in</strong>g date 2010<br />

The <strong>Rhede</strong> <strong>plant</strong>, built <strong>in</strong> 1980<br />

on the Wenn<strong>in</strong>g family farm,<br />

was one of the first <strong>in</strong>dustrial<br />

biogas <strong>plant</strong>s <strong>in</strong> Germany. It<br />

has been expanded <strong>in</strong> several<br />

steps and currently amounts to<br />

5,500 m 3 ferment<strong>in</strong>g volume.<br />

The amendment of the gas<br />

grid access ord<strong>in</strong>ance <strong>in</strong> 2008<br />

offered the chance to upgrade<br />

the gas and feed it <strong>in</strong>to the<br />

natural gas grid. The partners<br />

developed a concept which<br />

aims at feed<strong>in</strong>g the gas <strong>in</strong>to the<br />

local medium pressure gas grid<br />

operated by <strong>Rhede</strong> utilities.<br />

Unusual substrate mix<br />

The substrate basis for the biogas<br />

production consists of three major<br />

components. A great part is cow manure,<br />

generated <strong>in</strong> the agricultural unit on-site.<br />

The biggest share stems from glycer<strong>in</strong>e,<br />

which is generated at Süderlohn close-by<br />

as a byproduct of biodiesel production.<br />

The glycer<strong>in</strong>e supply is carried out by tank<br />

vehicles. From these, they are directly<br />

pumped <strong>in</strong>to collection conta<strong>in</strong>ers. The<br />

substrate is transported only for short<br />

distances. The digestate is used both on<br />

fields near-by, which <strong>in</strong> turn are used to<br />

produce maize for cattle and maize for the<br />

agricultural distillery. The mash left over<br />

from the distillery processes is then used<br />

as animal feed, guarantee<strong>in</strong>g that the<br />

biogas <strong>plant</strong> is fully <strong>in</strong>tegrated <strong>in</strong>to the raw<br />

material and nutrient cycle.<br />

Search for alternative uses<br />

In comparison to the <strong>plant</strong>’s potential, the<br />

farm’s heat demand was relatively low.<br />

Efficiency <strong>in</strong>crease by gas grid feed-<strong>in</strong><br />

therefore was the ma<strong>in</strong> motivation. The<br />

CHP <strong>plant</strong>s rema<strong>in</strong> on site and will be<br />

used <strong>in</strong> case of technology breakdown, so<br />

that no gas is merely flared at any po<strong>in</strong>t<br />

<strong>in</strong> time. Am<strong>in</strong>e scrubb<strong>in</strong>g technology by<br />

CIRMAC is used to upgrade the gas. In<br />

comparison to other possible technologies,<br />

am<strong>in</strong>e scrubb<strong>in</strong>g offered less electricity<br />

consumption <strong>in</strong> the <strong>Rhede</strong> case.<br />

Important partnership<br />

To realize a project of this size successfully,<br />

several partners are needed to cooperate.<br />

Bernd-Josef and Josef Wenn<strong>in</strong>g managed<br />

to br<strong>in</strong>g two experienced partners,<br />

EON Bioerdgas GmbH and Stadtwerke<br />

<strong>Rhede</strong> on board. Stadtwerke <strong>Rhede</strong>,<br />

a municipal utility supplier with more<br />

than 50 employees but no own plann<strong>in</strong>g<br />

department, obta<strong>in</strong>ed additional assistance<br />

from the eng<strong>in</strong>eer<strong>in</strong>g firm Hamburg<br />

<strong>Gas</strong> Consult, which are specialists <strong>in</strong><br />

this field and already realized several<br />

feed-<strong>in</strong> projects.


Decades of experience <strong>in</strong> the family and competent partnerships<br />

make the project so successful. Local cooperation strengthens<br />

the community and support at all levels.<br />

E.ON Bioerdgas GmbH buys the<br />

biomethane produced <strong>in</strong> <strong>Rhede</strong> and br<strong>in</strong>gs<br />

it to market via the E.ON group. Thus, the<br />

Wenn<strong>in</strong>g family can concentrate on <strong>plant</strong><br />

operation and raw material supply, while<br />

all issues of market<strong>in</strong>g and sales are taken<br />

care of.<br />

The <strong>Rhede</strong> utilities have taken great<br />

care to <strong>in</strong>clude the local press <strong>in</strong> the<br />

plann<strong>in</strong>g phase of the project, so that<br />

the <strong>in</strong>habitants of <strong>Rhede</strong> were at all<br />

times well <strong>in</strong>formed on the biogas grid<br />

feed-<strong>in</strong> activities. Also, almost all project<br />

partners come from the <strong>Rhede</strong> region.<br />

The upgrad<strong>in</strong>g <strong>plant</strong> was constructed<br />

by CIRMAC from the Dutch Apeldoorn.<br />

Despite the <strong>in</strong>ternational touch, the<br />

project partner is only about 50 kilometres<br />

away. Furthermore, local mechanics<br />

and craftsmen were employed for<br />

<strong>plant</strong> construction.<br />

The <strong>Rhede</strong> <strong>plant</strong> is one of the most<br />

exemplary <strong>plant</strong>s <strong>in</strong> Germany. The<br />

regional context and the susta<strong>in</strong>able and<br />

environmental friendly feedstock concept<br />

is play<strong>in</strong>g an important role to strengthen<br />

the regional development.The technical<br />

high efficient implementation of the <strong>plant</strong><br />

and the partnership-like cooperation are<br />

sett<strong>in</strong>g high standards which makes the<br />

<strong>Rhede</strong> project to a much appreciated and<br />

recognized biomethane <strong>plant</strong>.<br />

The <strong>Green</strong> <strong>Gas</strong> <strong>Grids</strong> Project<br />

<strong>Green</strong><strong>Gas</strong><strong>Grids</strong> is a 3-year European<br />

project co-funded by the Intelligent<br />

Energy for Europe (IEE) programme.<br />

It aims to move biomethane <strong>in</strong>to<br />

the ma<strong>in</strong>stream and br<strong>in</strong>g it on the<br />

agenda of key EU and national bodies<br />

<strong>in</strong>volved <strong>in</strong> (renewable) energy and<br />

natural gas. The consortium consists<br />

of 13 energy agencies, scientific<br />

<strong>in</strong>stitutions and <strong>in</strong>dustry associations<br />

<strong>in</strong>volved <strong>in</strong> biomethane, natural gas,<br />

and renewable energy. They comb<strong>in</strong>e<br />

expertise and market experience with<br />

networks throughout the EU. The<br />

project focuses on the most press<strong>in</strong>g<br />

issues: susta<strong>in</strong>ability, technical<br />

standards, legislation and trade.<br />

Geographical focus: Austria, Belgium,<br />

Croatia, Denmark, F<strong>in</strong>land, France,<br />

Germany, Hungary, Italy, Poland,<br />

Slovakia, Spa<strong>in</strong>, Sweden, Switzerland,<br />

The Netherlands, United K<strong>in</strong>gdom.<br />

This factsheet has been produced<br />

<strong>in</strong> cooperation between the<br />

<strong>Green</strong><strong>Gas</strong><strong>Grids</strong> and the <strong>Rhede</strong> project<br />

For more <strong>in</strong>formation, please contact:<br />

Dr. Claus Bonsen<br />

claus.bonsen@eon.com<br />

www.eon.com<br />

GREEN GAS GRIDS:<br />

Alexandra Lermen<br />

German Energy Agency<br />

<strong>in</strong>fo@greengasgrids.eu<br />

www.greengasgrids.eu<br />

INTELLIGENT<br />

ENERGY<br />

E U R O P E<br />

F OR A SUSTAINABLE FUTURE

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