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Shiplift Brochure - Royal Haskoning in the UK

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shiplifts<br />

our unique capability is your solution


shiplift experience<br />

Our unique understand<strong>in</strong>g of shiplifts<br />

<strong>Shiplift</strong>s must be operated at a high utilisation to recoup <strong>the</strong> major <strong>in</strong>vestment <strong>in</strong> equipment and support<strong>in</strong>g<br />

<strong>in</strong>frastructure. We have planned and designed many shipyards <strong>in</strong>corporat<strong>in</strong>g shiplifts where this launch and<br />

retrieval system is <strong>the</strong> most economical. Our global track record <strong>in</strong> design<strong>in</strong>g <strong>the</strong> shiplift support<strong>in</strong>g civil<br />

eng<strong>in</strong>eer<strong>in</strong>g <strong>in</strong>frastructures, developed over <strong>the</strong> last 30 years, gives us <strong>the</strong> capability to deliver cost effective<br />

solutions to <strong>the</strong> demand<strong>in</strong>g standards and requirements of modern shiplift systems.<br />

A shipyard’s bus<strong>in</strong>ess can be wholly dependent on <strong>the</strong> reliability of <strong>the</strong> shiplift facility. In <strong>the</strong> more efficient<br />

shipyards <strong>the</strong>y can be required to function on a daily basis. <strong>Shiplift</strong>s with w<strong>in</strong>ches are <strong>the</strong> most common and<br />

<strong>the</strong>se demand a higher performance from <strong>the</strong> support<strong>in</strong>g structure than is required from rout<strong>in</strong>e maritime<br />

civil eng<strong>in</strong>eer<strong>in</strong>g, especially deflection.<br />

Our experience <strong>in</strong>cludes <strong>the</strong> whole family of shiplifts:<br />

l W<strong>in</strong>ched – ships lifted vertically on platforms connected to w<strong>in</strong>ches – <strong>the</strong>n transferred horizontally to<br />

land based berths on rail systems<br />

l Hydraulic liftdocks – ships lifted vertically by water impound<strong>in</strong>g systems – <strong>the</strong>n floated laterally across<br />

<strong>the</strong> land to berths which subsequently become dry<br />

l Float<strong>in</strong>g dock lifts – ships docked and raised <strong>in</strong> a float<strong>in</strong>g dock with subsequent horizontal rail or<br />

transporter end transfer facility onto <strong>the</strong> land<br />

>> 2


Our experience – your <strong>in</strong>frastructure<br />

Our experience covers projects across <strong>the</strong> full spectrum of shiplift size, lift capacity, ground conditions, new<br />

shipyard greenfield sites and retrofitt<strong>in</strong>g to upgrade exist<strong>in</strong>g shipyards. The follow<strong>in</strong>g project examples cover<br />

<strong>the</strong> range of:<br />

Lift capacity<br />

1,070 tonnes to 25,000 tonnes<br />

Platform size length 32.5m to 188.4m<br />

Width12m to 34m<br />

Type of bus<strong>in</strong>ess naval (surface & submar<strong>in</strong>es), commercial, cruise<br />

shipbuild<strong>in</strong>g and ship repair<br />

Transfer<br />

end only to land transfer area<br />

side only to land transfer area<br />

side and end to land transfer area<br />

<strong>Shiplift</strong> type<br />

w<strong>in</strong>ched<br />

hydraulic liftdock<br />

float<strong>in</strong>g dock lift<br />

Ground conditions granite<br />

dense sand<br />

reclaimed land with soft mar<strong>in</strong>e clays<br />

former mangrove swamp<br />

Service to client shipyard plann<strong>in</strong>g to optimise utilisation<br />

detailed design of shiplift <strong>in</strong>frastructure<br />

project and procurement management<br />

technical audit and value eng<strong>in</strong>eer<strong>in</strong>g<br />

Locations<br />

from Scotland to Egypt to India to Malaysia to Australia<br />

>> 3


shiplift experience<br />

Osborne Common User <strong>Shiplift</strong> Facility, Adelaide, Australia<br />

The South Australia State Government is promot<strong>in</strong>g <strong>the</strong> development of a centre for Excellence <strong>in</strong> Mar<strong>in</strong>e<br />

and Defence Related Industries. At <strong>the</strong> centre of <strong>the</strong> development is a common user shiplift facility which<br />

is <strong>the</strong> largest <strong>in</strong> <strong>the</strong> Sou<strong>the</strong>rn Hemisphere. <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> acted as Technical and Procurement Adviser<br />

cover<strong>in</strong>g contract adm<strong>in</strong>istration, eng<strong>in</strong>eer<strong>in</strong>g, <strong>in</strong>spection & survey, site supervision, technical assistance,<br />

tender documents & contracts.<br />

Lift capacity<br />

Platform size<br />

Type of bus<strong>in</strong>ess<br />

Transfer<br />

<strong>Shiplift</strong> type<br />

Ground conditions<br />

17,000 tonnes (extendable to 25,000 tonnes)<br />

150m long (extendable to 230m) x 34m wide<br />

mixed naval and commercial<br />

shipbuild<strong>in</strong>g and ship repair<br />

end only to transfer area on rail mounted carriages<br />

followed by side and end transfer to dry berths<br />

20 pairs of electric w<strong>in</strong>ches (extendable to 32 pairs of w<strong>in</strong>ches)<br />

sensitive clays<br />

Goa Shipyard Modernisation, India<br />

The key element of this major modernisation programme is <strong>the</strong> construction of <strong>the</strong> new shiplift facility. The<br />

modernisation plan drawn up by <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> will greatly improve <strong>the</strong> productivity for new build<strong>in</strong>g and<br />

repair of steel vessels plus <strong>the</strong> construction of fibre-glass vessels. All aspects of <strong>the</strong> design of <strong>the</strong> shiplift<br />

facility <strong>in</strong>clud<strong>in</strong>g procurement have been entrusted to <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> by <strong>the</strong> government of India owned<br />

Goa Shipyard Ltd.<br />

Lift capacity<br />

Platform size<br />

Type of bus<strong>in</strong>ess<br />

Transfer<br />

<strong>Shiplift</strong> type<br />

Ground conditions<br />

6,000 tonnes<br />

120m long x 25m wide<br />

mixed naval and commercial<br />

shipbuild<strong>in</strong>g and ship repair<br />

end only to transfer area on rail mounted carriages<br />

followed by side and end transfer to dry berths<br />

14 pairs of electric w<strong>in</strong>ches<br />

alluvial deposits<br />

>> 4


Benoi Shipyard <strong>Shiplift</strong>s, S<strong>in</strong>gapore<br />

Our survey of an exist<strong>in</strong>g shiplift at <strong>the</strong> ST Mar<strong>in</strong>e Benoi Yard found premature degradation of <strong>the</strong> support<strong>in</strong>g<br />

structure. This was caused by an <strong>in</strong>adequate understand<strong>in</strong>g of <strong>the</strong> design requirements by <strong>the</strong> orig<strong>in</strong>al<br />

designer. <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> were immediately commissioned to design a new larger shiplift adjacent to<br />

enable <strong>the</strong> client to cont<strong>in</strong>ue operations. Our role <strong>in</strong>cluded <strong>the</strong> full detailed design of <strong>the</strong> support<strong>in</strong>g structure,<br />

procurement and site supervision. The new construction took place with all o<strong>the</strong>r shipyard operations<br />

ongo<strong>in</strong>g around it. <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> were subsequently commissioned for fur<strong>the</strong>r work, <strong>in</strong>clud<strong>in</strong>g <strong>the</strong> design<br />

of a second smaller shiplift with<strong>in</strong> <strong>the</strong> footpr<strong>in</strong>t of <strong>the</strong> orig<strong>in</strong>al abandoned shiplift.<br />

Lift capacity<br />

Platform size<br />

Type of bus<strong>in</strong>ess<br />

Transfer<br />

<strong>Shiplift</strong> type<br />

Ground conditions<br />

5,200 tonnes<br />

100m long x 20m wide<br />

mixed naval and commercial<br />

shipbuild<strong>in</strong>g and ship repair<br />

side transfer and end transfer to land on rail mounted carriages<br />

13 pairs of electric w<strong>in</strong>ches<br />

soft mar<strong>in</strong>e clays overla<strong>in</strong> by reclamation material<br />

Suez Canal Authority Armant Project, Egypt<br />

A turnkey contract by one of <strong>the</strong> global market leaders <strong>in</strong> shiplift equipment for <strong>the</strong> Suez Canal Authority.<br />

Aware of <strong>the</strong> importance of a specialist civil eng<strong>in</strong>eer<strong>in</strong>g designer experienced <strong>in</strong> shiplifts, <strong>the</strong> equipment<br />

supplier commissioned <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> to carry out <strong>the</strong> full detailed design of <strong>the</strong> support<strong>in</strong>g structure and<br />

transfer areas.<br />

Lift capacity<br />

Platform size<br />

Type of bus<strong>in</strong>ess<br />

Transfer<br />

<strong>Shiplift</strong> type<br />

Ground conditions<br />

3,400 tonnes<br />

17m long x 75m wide<br />

repair of cruise and ferry vessels<br />

side transfer to land on rail mounted carriages<br />

6 pairs of electric w<strong>in</strong>ches<br />

dense sand<br />

>> 5


shiplift experience<br />

Fraserburgh Harbour <strong>Shiplift</strong> Facility, Scotland<br />

This is <strong>the</strong> first purely commercial shiplift constructed <strong>in</strong> <strong>UK</strong>. Whilst not <strong>the</strong> smallest shiplift project <strong>in</strong> our<br />

experience, this is an example of a small shiplift which required all <strong>the</strong> attention and expertise of a major<br />

shiplift to achieve a successful facility. In addition to <strong>the</strong> usual challenges of support<strong>in</strong>g structure performance<br />

was <strong>the</strong> very hard granite found<strong>in</strong>g material which also formed part of <strong>the</strong> shiplift bas<strong>in</strong> walls.<br />

Lift capacity<br />

Platform size<br />

Type of bus<strong>in</strong>ess<br />

Transfer<br />

<strong>Shiplift</strong> type<br />

Ground conditions<br />

1,070 tonnes<br />

32.5m long x 12m wide<br />

repair of large fish<strong>in</strong>g trawlers<br />

end transfer on rail mounted cradles<br />

3 pairs of electric w<strong>in</strong>ches<br />

granite<br />

MMHE <strong>Shiplift</strong>, Malaysia<br />

When constructed this was <strong>the</strong> largest shiplift <strong>in</strong> <strong>the</strong> world, relocated from Todd <strong>in</strong> USA and refurbished for<br />

<strong>in</strong>stallation <strong>in</strong> Malaysia. <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> was commissioned to carry out a technical audit of <strong>the</strong> support<br />

structure (piers, transfer and dry berth areas) design to check on its adequacy. Subsequently build<strong>in</strong>g on<br />

<strong>the</strong> <strong>in</strong> depth understand<strong>in</strong>g of <strong>the</strong> design and <strong>the</strong> special requirements for shiplift facilities, <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong><br />

advised on value eng<strong>in</strong>eer<strong>in</strong>g opportunities for <strong>the</strong> shipyard to reduce to capital costs.<br />

Lift capacity<br />

Platform size<br />

Type of bus<strong>in</strong>ess<br />

Transfer<br />

<strong>Shiplift</strong> type<br />

Ground conditions<br />

24,000 tonnes<br />

188.4m long x 33.8m wide<br />

repair commercial ships<br />

end transfer on rail mounted cradles<br />

55 pairs of electric w<strong>in</strong>ches<br />

former mangrove swamp<br />

>> 6


<strong>Shiplift</strong>s for <strong>Royal</strong> Dutch Navy, Ne<strong>the</strong>rlands<br />

<strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> have worked for <strong>the</strong> <strong>Royal</strong> Dutch Navy on two shiplift projects. In Den Helder our role<br />

<strong>in</strong>cluded <strong>the</strong> design for <strong>the</strong> shiplift support structure and associated transfer systems. In Rotterdam, <strong>the</strong><br />

shiplift facility was designed for a new class of submar<strong>in</strong>e, with a state-of-<strong>the</strong>-art system for position<strong>in</strong>g<br />

<strong>the</strong> vessel precisely over <strong>the</strong> keel blocks. <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> provided design of all <strong>the</strong> support structure and<br />

transfer area, to <strong>the</strong> demand<strong>in</strong>g performance requirements of <strong>the</strong> shiplift.<br />

Lift capacity<br />

Platform size<br />

Type of bus<strong>in</strong>ess<br />

Transfer<br />

<strong>Shiplift</strong> type<br />

Ground conditions<br />

2,500-4000 tonnes<br />

70-76m long by 15m wide<br />

submar<strong>in</strong>e ma<strong>in</strong>tenance and naval vessel repair<br />

end transfer on rail mounted cradles<br />

9 pairs/11 pairs of electrical w<strong>in</strong>ches<br />

soft clay/sand layers on dense sand<br />

Saf<strong>in</strong>a Hydrolift, Dubai, UAE<br />

The project for Dubai Drydocks <strong>in</strong>cluded a unique hydrolift facility used to launch and recover ships from<br />

a fabrication yard at ground level to <strong>the</strong> sea. The project <strong>in</strong>volved <strong>the</strong> construction of a large impounded<br />

bas<strong>in</strong>, with diaphragm walls, two steel entrance gates, massive concrete abutments and a load<strong>in</strong>g platform.<br />

<strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> provided design and construction phase services.<br />

Lift capacity<br />

Platform size<br />

Type of bus<strong>in</strong>ess<br />

Transfer<br />

<strong>Shiplift</strong> type<br />

Ground conditions<br />

limited only by vessel dimensions<br />

360m long by 60m wide<br />

oil storage vessels<br />

vessels floated laterally<br />

hydraulic liftdock<br />

sands overly<strong>in</strong>g sandstone<br />

>> 7


With its headquarters <strong>in</strong> <strong>the</strong> Ne<strong>the</strong>rlands, <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> has 57 offices worldwide, hous<strong>in</strong>g 3,900 employees.<br />

We offer a personal, effective and local consultancy service, whilst utilis<strong>in</strong>g a comprehensive range of experience,<br />

knowledge and skills acquired through worldwide activity. Our expertise reaches every corner of <strong>the</strong> globe, cover<strong>in</strong>g<br />

Europe, Africa, Asia, South America, <strong>the</strong> Caribbean and <strong>the</strong> Middle East.<br />

our unique capability is your solution<br />

Get <strong>in</strong> touch<br />

RHS/10-10 | Photography: <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> | © <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong>, 2010<br />

Adrian Arnold<br />

a.arnold@royalhaskon<strong>in</strong>g.com<br />

Steve Davies<br />

s.davies@royalhaskon<strong>in</strong>g.com<br />

www.royalhaskon<strong>in</strong>g.co.uk<br />

www.maritime-rh.com

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