Shiplift Brochure - Royal Haskoning in the UK
Shiplift Brochure - Royal Haskoning in the UK
Shiplift Brochure - Royal Haskoning in the UK
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shiplifts<br />
our unique capability is your solution
shiplift experience<br />
Our unique understand<strong>in</strong>g of shiplifts<br />
<strong>Shiplift</strong>s must be operated at a high utilisation to recoup <strong>the</strong> major <strong>in</strong>vestment <strong>in</strong> equipment and support<strong>in</strong>g<br />
<strong>in</strong>frastructure. We have planned and designed many shipyards <strong>in</strong>corporat<strong>in</strong>g shiplifts where this launch and<br />
retrieval system is <strong>the</strong> most economical. Our global track record <strong>in</strong> design<strong>in</strong>g <strong>the</strong> shiplift support<strong>in</strong>g civil<br />
eng<strong>in</strong>eer<strong>in</strong>g <strong>in</strong>frastructures, developed over <strong>the</strong> last 30 years, gives us <strong>the</strong> capability to deliver cost effective<br />
solutions to <strong>the</strong> demand<strong>in</strong>g standards and requirements of modern shiplift systems.<br />
A shipyard’s bus<strong>in</strong>ess can be wholly dependent on <strong>the</strong> reliability of <strong>the</strong> shiplift facility. In <strong>the</strong> more efficient<br />
shipyards <strong>the</strong>y can be required to function on a daily basis. <strong>Shiplift</strong>s with w<strong>in</strong>ches are <strong>the</strong> most common and<br />
<strong>the</strong>se demand a higher performance from <strong>the</strong> support<strong>in</strong>g structure than is required from rout<strong>in</strong>e maritime<br />
civil eng<strong>in</strong>eer<strong>in</strong>g, especially deflection.<br />
Our experience <strong>in</strong>cludes <strong>the</strong> whole family of shiplifts:<br />
l W<strong>in</strong>ched – ships lifted vertically on platforms connected to w<strong>in</strong>ches – <strong>the</strong>n transferred horizontally to<br />
land based berths on rail systems<br />
l Hydraulic liftdocks – ships lifted vertically by water impound<strong>in</strong>g systems – <strong>the</strong>n floated laterally across<br />
<strong>the</strong> land to berths which subsequently become dry<br />
l Float<strong>in</strong>g dock lifts – ships docked and raised <strong>in</strong> a float<strong>in</strong>g dock with subsequent horizontal rail or<br />
transporter end transfer facility onto <strong>the</strong> land<br />
>> 2
Our experience – your <strong>in</strong>frastructure<br />
Our experience covers projects across <strong>the</strong> full spectrum of shiplift size, lift capacity, ground conditions, new<br />
shipyard greenfield sites and retrofitt<strong>in</strong>g to upgrade exist<strong>in</strong>g shipyards. The follow<strong>in</strong>g project examples cover<br />
<strong>the</strong> range of:<br />
Lift capacity<br />
1,070 tonnes to 25,000 tonnes<br />
Platform size length 32.5m to 188.4m<br />
Width12m to 34m<br />
Type of bus<strong>in</strong>ess naval (surface & submar<strong>in</strong>es), commercial, cruise<br />
shipbuild<strong>in</strong>g and ship repair<br />
Transfer<br />
end only to land transfer area<br />
side only to land transfer area<br />
side and end to land transfer area<br />
<strong>Shiplift</strong> type<br />
w<strong>in</strong>ched<br />
hydraulic liftdock<br />
float<strong>in</strong>g dock lift<br />
Ground conditions granite<br />
dense sand<br />
reclaimed land with soft mar<strong>in</strong>e clays<br />
former mangrove swamp<br />
Service to client shipyard plann<strong>in</strong>g to optimise utilisation<br />
detailed design of shiplift <strong>in</strong>frastructure<br />
project and procurement management<br />
technical audit and value eng<strong>in</strong>eer<strong>in</strong>g<br />
Locations<br />
from Scotland to Egypt to India to Malaysia to Australia<br />
>> 3
shiplift experience<br />
Osborne Common User <strong>Shiplift</strong> Facility, Adelaide, Australia<br />
The South Australia State Government is promot<strong>in</strong>g <strong>the</strong> development of a centre for Excellence <strong>in</strong> Mar<strong>in</strong>e<br />
and Defence Related Industries. At <strong>the</strong> centre of <strong>the</strong> development is a common user shiplift facility which<br />
is <strong>the</strong> largest <strong>in</strong> <strong>the</strong> Sou<strong>the</strong>rn Hemisphere. <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> acted as Technical and Procurement Adviser<br />
cover<strong>in</strong>g contract adm<strong>in</strong>istration, eng<strong>in</strong>eer<strong>in</strong>g, <strong>in</strong>spection & survey, site supervision, technical assistance,<br />
tender documents & contracts.<br />
Lift capacity<br />
Platform size<br />
Type of bus<strong>in</strong>ess<br />
Transfer<br />
<strong>Shiplift</strong> type<br />
Ground conditions<br />
17,000 tonnes (extendable to 25,000 tonnes)<br />
150m long (extendable to 230m) x 34m wide<br />
mixed naval and commercial<br />
shipbuild<strong>in</strong>g and ship repair<br />
end only to transfer area on rail mounted carriages<br />
followed by side and end transfer to dry berths<br />
20 pairs of electric w<strong>in</strong>ches (extendable to 32 pairs of w<strong>in</strong>ches)<br />
sensitive clays<br />
Goa Shipyard Modernisation, India<br />
The key element of this major modernisation programme is <strong>the</strong> construction of <strong>the</strong> new shiplift facility. The<br />
modernisation plan drawn up by <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> will greatly improve <strong>the</strong> productivity for new build<strong>in</strong>g and<br />
repair of steel vessels plus <strong>the</strong> construction of fibre-glass vessels. All aspects of <strong>the</strong> design of <strong>the</strong> shiplift<br />
facility <strong>in</strong>clud<strong>in</strong>g procurement have been entrusted to <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> by <strong>the</strong> government of India owned<br />
Goa Shipyard Ltd.<br />
Lift capacity<br />
Platform size<br />
Type of bus<strong>in</strong>ess<br />
Transfer<br />
<strong>Shiplift</strong> type<br />
Ground conditions<br />
6,000 tonnes<br />
120m long x 25m wide<br />
mixed naval and commercial<br />
shipbuild<strong>in</strong>g and ship repair<br />
end only to transfer area on rail mounted carriages<br />
followed by side and end transfer to dry berths<br />
14 pairs of electric w<strong>in</strong>ches<br />
alluvial deposits<br />
>> 4
Benoi Shipyard <strong>Shiplift</strong>s, S<strong>in</strong>gapore<br />
Our survey of an exist<strong>in</strong>g shiplift at <strong>the</strong> ST Mar<strong>in</strong>e Benoi Yard found premature degradation of <strong>the</strong> support<strong>in</strong>g<br />
structure. This was caused by an <strong>in</strong>adequate understand<strong>in</strong>g of <strong>the</strong> design requirements by <strong>the</strong> orig<strong>in</strong>al<br />
designer. <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> were immediately commissioned to design a new larger shiplift adjacent to<br />
enable <strong>the</strong> client to cont<strong>in</strong>ue operations. Our role <strong>in</strong>cluded <strong>the</strong> full detailed design of <strong>the</strong> support<strong>in</strong>g structure,<br />
procurement and site supervision. The new construction took place with all o<strong>the</strong>r shipyard operations<br />
ongo<strong>in</strong>g around it. <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> were subsequently commissioned for fur<strong>the</strong>r work, <strong>in</strong>clud<strong>in</strong>g <strong>the</strong> design<br />
of a second smaller shiplift with<strong>in</strong> <strong>the</strong> footpr<strong>in</strong>t of <strong>the</strong> orig<strong>in</strong>al abandoned shiplift.<br />
Lift capacity<br />
Platform size<br />
Type of bus<strong>in</strong>ess<br />
Transfer<br />
<strong>Shiplift</strong> type<br />
Ground conditions<br />
5,200 tonnes<br />
100m long x 20m wide<br />
mixed naval and commercial<br />
shipbuild<strong>in</strong>g and ship repair<br />
side transfer and end transfer to land on rail mounted carriages<br />
13 pairs of electric w<strong>in</strong>ches<br />
soft mar<strong>in</strong>e clays overla<strong>in</strong> by reclamation material<br />
Suez Canal Authority Armant Project, Egypt<br />
A turnkey contract by one of <strong>the</strong> global market leaders <strong>in</strong> shiplift equipment for <strong>the</strong> Suez Canal Authority.<br />
Aware of <strong>the</strong> importance of a specialist civil eng<strong>in</strong>eer<strong>in</strong>g designer experienced <strong>in</strong> shiplifts, <strong>the</strong> equipment<br />
supplier commissioned <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> to carry out <strong>the</strong> full detailed design of <strong>the</strong> support<strong>in</strong>g structure and<br />
transfer areas.<br />
Lift capacity<br />
Platform size<br />
Type of bus<strong>in</strong>ess<br />
Transfer<br />
<strong>Shiplift</strong> type<br />
Ground conditions<br />
3,400 tonnes<br />
17m long x 75m wide<br />
repair of cruise and ferry vessels<br />
side transfer to land on rail mounted carriages<br />
6 pairs of electric w<strong>in</strong>ches<br />
dense sand<br />
>> 5
shiplift experience<br />
Fraserburgh Harbour <strong>Shiplift</strong> Facility, Scotland<br />
This is <strong>the</strong> first purely commercial shiplift constructed <strong>in</strong> <strong>UK</strong>. Whilst not <strong>the</strong> smallest shiplift project <strong>in</strong> our<br />
experience, this is an example of a small shiplift which required all <strong>the</strong> attention and expertise of a major<br />
shiplift to achieve a successful facility. In addition to <strong>the</strong> usual challenges of support<strong>in</strong>g structure performance<br />
was <strong>the</strong> very hard granite found<strong>in</strong>g material which also formed part of <strong>the</strong> shiplift bas<strong>in</strong> walls.<br />
Lift capacity<br />
Platform size<br />
Type of bus<strong>in</strong>ess<br />
Transfer<br />
<strong>Shiplift</strong> type<br />
Ground conditions<br />
1,070 tonnes<br />
32.5m long x 12m wide<br />
repair of large fish<strong>in</strong>g trawlers<br />
end transfer on rail mounted cradles<br />
3 pairs of electric w<strong>in</strong>ches<br />
granite<br />
MMHE <strong>Shiplift</strong>, Malaysia<br />
When constructed this was <strong>the</strong> largest shiplift <strong>in</strong> <strong>the</strong> world, relocated from Todd <strong>in</strong> USA and refurbished for<br />
<strong>in</strong>stallation <strong>in</strong> Malaysia. <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> was commissioned to carry out a technical audit of <strong>the</strong> support<br />
structure (piers, transfer and dry berth areas) design to check on its adequacy. Subsequently build<strong>in</strong>g on<br />
<strong>the</strong> <strong>in</strong> depth understand<strong>in</strong>g of <strong>the</strong> design and <strong>the</strong> special requirements for shiplift facilities, <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong><br />
advised on value eng<strong>in</strong>eer<strong>in</strong>g opportunities for <strong>the</strong> shipyard to reduce to capital costs.<br />
Lift capacity<br />
Platform size<br />
Type of bus<strong>in</strong>ess<br />
Transfer<br />
<strong>Shiplift</strong> type<br />
Ground conditions<br />
24,000 tonnes<br />
188.4m long x 33.8m wide<br />
repair commercial ships<br />
end transfer on rail mounted cradles<br />
55 pairs of electric w<strong>in</strong>ches<br />
former mangrove swamp<br />
>> 6
<strong>Shiplift</strong>s for <strong>Royal</strong> Dutch Navy, Ne<strong>the</strong>rlands<br />
<strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> have worked for <strong>the</strong> <strong>Royal</strong> Dutch Navy on two shiplift projects. In Den Helder our role<br />
<strong>in</strong>cluded <strong>the</strong> design for <strong>the</strong> shiplift support structure and associated transfer systems. In Rotterdam, <strong>the</strong><br />
shiplift facility was designed for a new class of submar<strong>in</strong>e, with a state-of-<strong>the</strong>-art system for position<strong>in</strong>g<br />
<strong>the</strong> vessel precisely over <strong>the</strong> keel blocks. <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> provided design of all <strong>the</strong> support structure and<br />
transfer area, to <strong>the</strong> demand<strong>in</strong>g performance requirements of <strong>the</strong> shiplift.<br />
Lift capacity<br />
Platform size<br />
Type of bus<strong>in</strong>ess<br />
Transfer<br />
<strong>Shiplift</strong> type<br />
Ground conditions<br />
2,500-4000 tonnes<br />
70-76m long by 15m wide<br />
submar<strong>in</strong>e ma<strong>in</strong>tenance and naval vessel repair<br />
end transfer on rail mounted cradles<br />
9 pairs/11 pairs of electrical w<strong>in</strong>ches<br />
soft clay/sand layers on dense sand<br />
Saf<strong>in</strong>a Hydrolift, Dubai, UAE<br />
The project for Dubai Drydocks <strong>in</strong>cluded a unique hydrolift facility used to launch and recover ships from<br />
a fabrication yard at ground level to <strong>the</strong> sea. The project <strong>in</strong>volved <strong>the</strong> construction of a large impounded<br />
bas<strong>in</strong>, with diaphragm walls, two steel entrance gates, massive concrete abutments and a load<strong>in</strong>g platform.<br />
<strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> provided design and construction phase services.<br />
Lift capacity<br />
Platform size<br />
Type of bus<strong>in</strong>ess<br />
Transfer<br />
<strong>Shiplift</strong> type<br />
Ground conditions<br />
limited only by vessel dimensions<br />
360m long by 60m wide<br />
oil storage vessels<br />
vessels floated laterally<br />
hydraulic liftdock<br />
sands overly<strong>in</strong>g sandstone<br />
>> 7
With its headquarters <strong>in</strong> <strong>the</strong> Ne<strong>the</strong>rlands, <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> has 57 offices worldwide, hous<strong>in</strong>g 3,900 employees.<br />
We offer a personal, effective and local consultancy service, whilst utilis<strong>in</strong>g a comprehensive range of experience,<br />
knowledge and skills acquired through worldwide activity. Our expertise reaches every corner of <strong>the</strong> globe, cover<strong>in</strong>g<br />
Europe, Africa, Asia, South America, <strong>the</strong> Caribbean and <strong>the</strong> Middle East.<br />
our unique capability is your solution<br />
Get <strong>in</strong> touch<br />
RHS/10-10 | Photography: <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong> | © <strong>Royal</strong> <strong>Haskon<strong>in</strong>g</strong>, 2010<br />
Adrian Arnold<br />
a.arnold@royalhaskon<strong>in</strong>g.com<br />
Steve Davies<br />
s.davies@royalhaskon<strong>in</strong>g.com<br />
www.royalhaskon<strong>in</strong>g.co.uk<br />
www.maritime-rh.com