Package Inspection Report (PDF) - CASAP
Package Inspection Report (PDF) - CASAP
Package Inspection Report (PDF) - CASAP
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<strong>Package</strong><br />
<strong>Inspection</strong><br />
<strong>Report</strong><br />
Category A<br />
Written by Dan Shrout<br />
Terms<br />
MAV<br />
Maximum Allowed Variation<br />
The amount an individual package is allowed to vary from the labeled weight.<br />
Labeled<br />
Weight<br />
1.93 lb<br />
1
UME<br />
Unreasonable Minus Error<br />
Minus errors that exceed the Maximum Allowed Variation.<br />
-.07<br />
SEL<br />
Sample Error Limit<br />
A statistical value that allows for the uncertainty between the sample average error and<br />
the inspection lot average error. The Sample Error Limit or SEL is determined by<br />
multiplying the lot’s sample standard deviation by a correction factor that takes into<br />
consideration the lot size.<br />
Sample Size = 5<br />
MAV = .07<br />
Average Error = -.01<br />
Standard Deviation = 0<br />
SEL= 0<br />
Sample Size = 5<br />
MAV = .07<br />
Average Error = -.01<br />
Standard Deviation = .029<br />
SEL= .036<br />
Random<br />
Pack<br />
A collection of packages of a commodity with identical labels, except for the net<br />
weight. For example, bricks of cheese labeled: Extra Sharp Cheddar, Audrey<br />
Cheese Company, Sell by April 1’ 96, each having a different labeled net weight<br />
ranging from 0.94 lb to 1.64 lb.<br />
2
Standard<br />
Pack<br />
A collection of packages of a commodity with identical labels, all with the<br />
same net weight. For example, bricks of cheese labeled: Extra Sharp<br />
Cheddar, Audrey Cheese Company, Sell by April 1’96, Net Weight 1 lb, 454<br />
grams.<br />
Tare<br />
Wet Tare<br />
Material which has not been dried or cleaned. Wet tare<br />
includes any substances absorbed by the packaging material,<br />
free-flowing liquids, and any ice or ice glaze except when the<br />
product is ice.<br />
Dry Tare<br />
New tare material that has never been used in the packaging<br />
of a commodity or Used tare material dried in order to<br />
approximate new material.<br />
MLA<br />
Moisture Loss Allowance<br />
A moisture loss allowance is a given percentage where shortages within that<br />
percentage may have been caused by unavoidable moisture lost in good distribution.<br />
Wet tare is used for testing commodities with a MLA greater than 0%.<br />
3% Flour<br />
3% Dry Pet Food<br />
1% Fresh baked breads, buns, rolls, and muffins when tested after the end of the packing day.<br />
1% Frozen fruits and vegetables when tested seven or more days after the end of the packing day.<br />
3%<br />
3%<br />
Bakery products other than fresh breads, buns, rolls, and muffins when tested after the end of the<br />
packing day.<br />
Fresh or dried fruits and vegetables, cheese and cheese products, pasta, rice, and coffee beans<br />
when tested seven or more days after the end of the packing day.<br />
3
Examples<br />
Standard<br />
<strong>Package</strong>s<br />
Date, Time & County<br />
<strong>Report</strong>/OSO #<br />
Commodity Number<br />
Names & Addresses<br />
Responsible Party/Inspected At<br />
QC Manual<br />
pp. 17-1 to 17-3<br />
7-20<br />
20-11<br />
11:30 Big Bear<br />
00-12345<br />
3.01<br />
X<br />
Bag o' Buns Co. 125 Bread St. Sliver Pa 14605<br />
Dave's Market 601 Main St. Argyle Ca 60006<br />
X<br />
4
Brand Name<br />
Date Code & Other Code<br />
Commodity & Container Description<br />
Price<br />
Group<br />
Device Divisions<br />
<strong>Inspection</strong> Lot Size<br />
Sample Size, Tare Sample Size & UME Allowed<br />
Bag o' Buns 7-20<br />
20-11<br />
upc 012345678910<br />
dinner rolls<br />
plastic bag w/tie<br />
1.99<br />
X<br />
X 0<br />
.001 lb 21 12 2 0<br />
Standard Pack = <strong>Package</strong><br />
Random Pack = Pound<br />
QC Manual<br />
Table 2-1<br />
Labeled Weight<br />
Initial Sample #1<br />
Initial Sample #2<br />
Calculate Errors<br />
2.000<br />
2.080<br />
.110<br />
1.970<br />
-0.030<br />
2.120<br />
.120<br />
2.000<br />
0.000<br />
Range of Errors<br />
Range of Tare Weights<br />
Ratio<br />
Total Number of <strong>Package</strong>s to be Opened<br />
.03<br />
.01<br />
3<br />
8<br />
0.030 - 0.000 .120 - .110 QC Manual<br />
Table 2-3<br />
5
Remaining Sample Data<br />
Nominal Gross Weight<br />
Calculate Errors<br />
MAV<br />
UME<br />
Average Tare Weight<br />
+ Labeled Weight<br />
QC Manual<br />
Table 2-5<br />
2.000<br />
2.114 .070<br />
2.080<br />
2.120<br />
.110<br />
.120<br />
1.970<br />
-0.030<br />
2.000<br />
0.000<br />
-.034<br />
.006<br />
2.100<br />
.120<br />
-.014<br />
2.130<br />
.100<br />
.016<br />
2.040<br />
.110<br />
-.074<br />
2.100<br />
.120<br />
-.014<br />
2.030<br />
.110<br />
-.084<br />
2.100<br />
.120<br />
-.014<br />
2.050<br />
-.064<br />
2.160<br />
.046<br />
2.030<br />
-.084<br />
2.180<br />
.066<br />
.910<br />
-.382<br />
.134<br />
Average Tare Weight<br />
Total Error<br />
Number of UME’s<br />
Reject<br />
Average Error<br />
3 > 0<br />
.114 -.248<br />
3<br />
X<br />
-.021<br />
-.382 + .134<br />
Lot Rejected for UME<br />
6
Average Error & Labeled Content<br />
% Error<br />
Lot Size & Price per <strong>Package</strong><br />
Total $ Value<br />
.021 2.000 .011<br />
1.1<br />
.011<br />
21 1.99 .46<br />
Off Sale Notice<br />
Disposition<br />
<strong>Package</strong>s<br />
Sealer & Inspector<br />
X<br />
7 20 11<br />
X<br />
21<br />
0<br />
0<br />
12<br />
M. Moore Jason Spangler<br />
Random<br />
<strong>Package</strong>s<br />
7
Date, Time & County<br />
<strong>Report</strong>/OSO #<br />
Commodity Number<br />
Names & Addresses<br />
Responsible Party/Inspected At<br />
QC Manual<br />
pp. 17-1 to 17-3<br />
7-20<br />
20-11<br />
1:10 Big Bear<br />
00-12345<br />
4.05<br />
X<br />
Dave's Market 601 Main St. Argyle Ca 60006<br />
X<br />
Brand Name<br />
Date Code & Other Code<br />
Commodity & Container Description<br />
Price<br />
Group<br />
Device Divisions<br />
<strong>Inspection</strong> Lot Size<br />
Sample Size, Tare Sample Size & UME Allowed<br />
Dave's Market 7-20<br />
20-11<br />
Upc 123456789101<br />
ground chuck<br />
foam boat w/wrap<br />
1.99<br />
X<br />
X 0<br />
.001 lb 5 5 2 0<br />
Standard Pack = <strong>Package</strong><br />
Random Pack = Pound<br />
QC Manual<br />
Table 2-1<br />
Labeled Weight<br />
Initial Sample #1<br />
Initial Sample #2<br />
Calculate Errors<br />
1.090<br />
1.120<br />
.040<br />
1.080<br />
-0.010<br />
1.190<br />
1.210<br />
.040<br />
1.170<br />
-0.020<br />
8
If the Sample Size is 11 or less, both the initial tare<br />
sample size and the total tare sample size is 2.<br />
There is no need to compute Rc/Rt or to take<br />
additional tare samples.<br />
Remaining Sample Data<br />
Calculate Errors<br />
MAV<br />
UME = 0<br />
QC Manual<br />
Table 2-5<br />
1.142<br />
1.090<br />
1.120<br />
.040<br />
1.080<br />
-.010<br />
-.010<br />
.048<br />
1.190<br />
1.210<br />
.040<br />
1.170<br />
-.020<br />
-.020<br />
.048<br />
1.260<br />
1.280<br />
-.020<br />
.048<br />
1.050<br />
1.070<br />
-.020<br />
.044<br />
1.120<br />
1.150<br />
-.010<br />
.048<br />
.080<br />
-.080<br />
0.000<br />
Average Tare Weight<br />
Total Error<br />
Number of UME’s<br />
Reject<br />
Average Error<br />
0 > 0<br />
.040 -.080<br />
0<br />
-.016<br />
X -0.080 + 0.000<br />
9
Standard Deviation<br />
n = 5<br />
x i<br />
x i<br />
2<br />
-.010<br />
-.020<br />
.0001<br />
.0004<br />
-.020 .0004<br />
-.020 .0004<br />
-.010 .0001<br />
∑x i = -.080 ∑x i2 = .0014<br />
s = √ (.0014 – [(-.080) 2 / 5]) / 4<br />
s = √ (.0014 – (.0064 / 5)) / 4<br />
s = √ (.0014 – .00128) / 4<br />
s = √ .00012 / 4<br />
s = √ .00003<br />
s = .005<br />
step by step<br />
Standard Deviation<br />
Sample Correction Factor<br />
Sample Error Limit<br />
.005 1.241 .006<br />
QC Manual<br />
Table 2-1<br />
Compare SEL to Average Error<br />
X<br />
.016<br />
.016<br />
.006<br />
.006<br />
X<br />
10
Average Error & Labeled Content<br />
% Error<br />
Lot Size & Price per <strong>Package</strong><br />
Total $ Value<br />
.016 1.142 .014<br />
1.4<br />
.014<br />
5 2.27 .16<br />
Off Sale Notice<br />
Disposition<br />
<strong>Package</strong>s<br />
Sealer & Inspector<br />
X<br />
7 20 11<br />
X<br />
5<br />
0<br />
0<br />
5<br />
M. Moore Jason Spangler<br />
Moisture<br />
Loss<br />
Allowance<br />
11
Date, Time & County<br />
<strong>Report</strong>/OSO #<br />
Commodity Number<br />
Names & Addresses<br />
Responsible Party/Inspected At<br />
QC Manual<br />
pp. 17-1 to 17-3<br />
7-20<br />
20-11<br />
2:15 Big Bear<br />
00-12347<br />
11.12<br />
X<br />
LOL Cat, Inc 487 Fir St. Stately Me 53268<br />
Dave's Market 601 Main St. Argyle Ca 60006<br />
X<br />
Brand Name<br />
Date Code & Other Code<br />
Commodity & Container Description<br />
Price<br />
Group<br />
Device Divisions<br />
<strong>Inspection</strong> Lot Size<br />
Sample Size, Tare Sample Size & UME Allowed<br />
LOL Cat sell by 1-16<br />
1<br />
16-13<br />
13 Upc 123456789101<br />
dry cat food<br />
cardboard box<br />
X<br />
1.99 X 3<br />
.01 oz 5 5 2 0<br />
Standard Pack = <strong>Package</strong><br />
Random Pack = Pound<br />
QC Manual<br />
Table 2-1<br />
Labeled Weight<br />
Initial Sample #1<br />
Initial Sample #2<br />
Calculate Errors<br />
14<br />
14.28<br />
.39<br />
13.89<br />
-.115<br />
13.92<br />
.40<br />
13.52<br />
-.475<br />
12
If the Sample Size is 11 or less, both the initial tare<br />
sample size and the total tare sample size is 2.<br />
There is no need to compute Rc/Rt or to take<br />
additional tare samples.<br />
Remaining Sample Data<br />
Nominal Gross Weight<br />
Calculate Errors<br />
MAV<br />
MLA<br />
Adjusted MAV<br />
UME<br />
Average Tare Weight<br />
+ Labeled Weight<br />
QC Manual<br />
Table 2-5<br />
03<br />
14<br />
14.395<br />
.625<br />
.42 1.045<br />
14.28<br />
.40<br />
13.89<br />
-.115<br />
-.115<br />
13.92<br />
.39<br />
13.52<br />
-.475<br />
-.475<br />
14.34<br />
-.055<br />
13.32<br />
-1.075<br />
14.31<br />
-.085<br />
.79<br />
-1.805<br />
0.000<br />
Average Tare Weight<br />
Total Error<br />
Number of UME’s<br />
Reject<br />
Average Error<br />
1 > 0<br />
.395 -1.805<br />
1<br />
X<br />
-.361<br />
-2.095 + .000<br />
13
Lot Rejected for UME<br />
Average Error & Labeled Content<br />
% Error<br />
Lot Size & Price per <strong>Package</strong><br />
Total $ Value<br />
.361 14 .026<br />
2.6<br />
.026<br />
5 1.99 .26<br />
Off Sale Notice<br />
Disposition<br />
<strong>Package</strong>s<br />
Sealer & Inspector<br />
X<br />
7 20 11<br />
X<br />
5<br />
0<br />
0<br />
5<br />
M. Moore Jason Spangler<br />
14
The End<br />
15