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Osmotic Blistering

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CARDANOL CHEMICALS N.V.<br />

International distributor of Cardolite Corporation<br />

Offerlaan 116-118<br />

B-9000 Gent<br />

Belgium<br />

• the pre-treated carried out properly<br />

• the application is made in the right way<br />

• the primer is solvent free<br />

The coating is for most paint companies<br />

the only parameter in control. We have to<br />

make sure that the primer is not subject of<br />

blistering:<br />

• Adhesion: The most important factor is<br />

the adhesion on the substrate. A low<br />

viscous primer that spreads out well<br />

and penetrates the concrete profound is<br />

less likely to provoke blisters.<br />

• Flexibility: The flexibility is not only<br />

of importance in regard to the final use<br />

of the coating. The flexibility and the<br />

influence of temperature changes<br />

correlates directly with the visual<br />

aspect of blisters.<br />

• Water soluble constituents: Research<br />

has proven that humid concrete<br />

substrates coated with a solvent free<br />

primer - and preserved under humid<br />

conditions - stay free of blister even<br />

after several years (Ref.: 4, 5). Solvent<br />

containing primers provoked blisters<br />

under the same conditions (Ref.: 6).<br />

The primer is stable under alkali<br />

conditions and has no water dilutable<br />

decomposition products.<br />

Primer formulation:<br />

We developed a concrete primer<br />

complying too the above guidelines, A low<br />

viscous Bisphenol A resin diluted with a<br />

Constituents Primer 1 Primer 2<br />

Part A<br />

Bisphenol A (Eurepox 80 80<br />

730)<br />

Necires EPXL-2 20 20<br />

Part B<br />

Cardolite@ NC 558 50 50<br />

Euredur 13 0 2<br />

DFT (CL) 300 300<br />

CARDOLITE<br />

ARTICLES<br />

Article regarding NC 558<br />

hydrocarbon resin is used as A component.<br />

Cardolitb NC 558, a low viscous<br />

Phenalkamine hardener, cross-links the<br />

system. Euredur 13 is used to adjust the<br />

cure at lower temperatures (5”C/95%<br />

R.H.). The primer is applied at 300~ film<br />

thickness.<br />

Necirez EPXL-2 is a non-reactive<br />

flexibiliser but contains aromatic OHgroups<br />

that bound in the hydrocarbon resin<br />

to the rest of the primer. The dense crosslinking<br />

obtained with Cardolite@ NC 558<br />

further minimises migration of the<br />

flexibiliser. The concentration of<br />

accelerator is kept limited hence its<br />

influence on the flexibility and<br />

hydrophobicity of the primer. The water<br />

vapour transmission rate of this primer is<br />

extremely low (1.33 lo-” mih) and assures<br />

a complete seal off the substrate.<br />

Two types of humid concrete are used as<br />

substrate:<br />

• High performance concrete: The high<br />

performance concrete (62 N/mm2) is<br />

since its dense structure subject of an<br />

increased capillarity and a less<br />

profound penetration.<br />

• Regular concrete: Concrete with<br />

compression strength of 30 N/mm* is<br />

more accessible for the epoxy primer<br />

but may contain more water.<br />

Accelerated test method:<br />

Sandblasted concrete tiles, of which the<br />

four edges are primed, are totally<br />

submerged for 2 weeks in water. Three to<br />

four hours prior to the application of the<br />

primer they are taken out and dried with a<br />

cloth. The water content of the substrate<br />

varies between 5.5% and 6.8%, depending<br />

on the type of concrete.<br />

Date issued: 1999.05<br />

Document #:<br />

C-5.51/2/B<br />

Revision: 0

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