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Operating Manual Hopper loader

Operating Manual Hopper loader

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5 Structure and function<br />

Function METRO 0.5 to 1.5<br />

Fig. 5.2 – Functional diagram of the METRO H 0.5/1.5 hopper <strong>loader</strong><br />

[1] Vacuum line<br />

[2] Implosion valve open<br />

[3] Material tube<br />

[4] Discharge flap<br />

[5] Inlet flap open<br />

[6] Vacuum valve open<br />

[7] Inlet flap closed<br />

[8] Vacuum valve closed<br />

[9] Proximity switch<br />

The aspirated air forms a mixture of air and granulate in the material line. The granulate falls down<br />

by gravity when it enters the hopper <strong>loader</strong>. The dust particles in the granulate pass through the<br />

screen filter and are removed by the central filter. This removes dust from the granulate at the same<br />

time.<br />

Depending on the specified conveying time the vacuum valve closes to form an airtight seal. Because<br />

of the underpressure in the hopper <strong>loader</strong> the implosion valve now opens suddenly for a short time.<br />

The implosion cleans the screen filter after every loading cycle.<br />

METRO H**: as a result of the implosion the underpressure in the hopper <strong>loader</strong> collapses and the<br />

weight of the granulate opens the discharge flap. The material flows into the machine bin.<br />

The vacuum valve in the hopper <strong>loader</strong> opens at the next demand. The loading cycle starts.<br />

Only one hopper <strong>loader</strong> at a time can be filled on a blower line.<br />

If all hopper <strong>loader</strong>s are full and no material required is pending at the controller, the bypass valve on<br />

the filter opens, the blower aspirates fresh air and switches off after a specified run-on time. This<br />

reduces the load on the blower station.<br />

If a hopper <strong>loader</strong> reports material required again to the controller, the blower station is switched on<br />

and a new loading cycle starts.<br />

22 Edition: November 2005

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