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Operating Manual Hopper loader

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<strong>Hopper</strong> <strong>loader</strong><br />

METRO 0.5 to 1.5<br />

<strong>Operating</strong> <strong>Manual</strong><br />

CE<br />

11/2005 096/05<br />

279A-00.0.EN V1.1


3 Technical specifications<br />

Specifications METRO 0.5 to 1.5<br />

3.3 Specifications<br />

3.3.1 Dimensions of the hopper <strong>loader</strong>s<br />

Fig. 3.2 – Dimensions of the hopper <strong>loader</strong>s<br />

Size METRO H** 0.5 METRO H** 1.5 METRO M** 0.5 METRO M** 1.5<br />

A<br />

456 mm<br />

549 mm<br />

450 mm<br />

543 mm<br />

(17.8 inch)<br />

(21.4 inch)<br />

(17.5 inch)<br />

(21.1 inch)<br />

B<br />

302 mm<br />

395 mm<br />

296 mm<br />

389 mm<br />

(11.8 inch)<br />

(15.4 inch)<br />

(11.5 inch)<br />

(15.1 inch)<br />

12 Edition: November 2005


METRO 0.5 to 1.5<br />

Technical specifications 3<br />

Specifications<br />

3.3.2 Dimensions of the hopper <strong>loader</strong>s<br />

Fig. 3.3 – Dimensions of the hopper <strong>loader</strong>s<br />

Size METRO HC/J* METRO HP* METRO MC/J* METRO MP*<br />

C<br />

102 mm<br />

(4.0 inch)<br />

D<br />

253 mm<br />

232 mm<br />

242 mm<br />

221 mm<br />

(9.8 inch)<br />

(9.0 inch)<br />

(9.4 inch)<br />

(8.6 inch)<br />

E<br />

317 mm<br />

317 mm<br />

295 mm<br />

306 mm<br />

(12.4 inch)<br />

(12.4 inch)<br />

(11.5 inch)<br />

(11.9 inch)<br />

Edition: November 2005 13


3 Technical specifications<br />

Specifications METRO 0.5 to 1.5<br />

3.3.3 Dimensions (connections) - hopper <strong>loader</strong>s<br />

Fig. 3.4 – Dimensions of the hopper <strong>loader</strong>s<br />

[F] Ø material inlet<br />

[G] Ø vacuum pipe<br />

Option Size METRO 0.5 METRO 1.5<br />

1<br />

2<br />

F<br />

G<br />

F<br />

G<br />

38 mm (1.5 inch)<br />

45 mm (1.7 inch)<br />

45 mm (1.7 inch)<br />

45 mm (1.7 inch)<br />

3.3.4 Dimensions of flange METRO H/M**<br />

METRO H**<br />

METRO M**<br />

Fig. 3.5 – Dimensions of flange METRO H/M**<br />

Size METRO H** 0.5 METRO H** 1.5 METRO M** 0.5 METRO M** 1.5<br />

A 215 mm (8.3 inch) 100 mm (3.9 inch)<br />

B 7mm (0.3inch 9mm (3.5inch)<br />

C 171 mm (6.7 inch) 47 mm (1.8 inch)<br />

D 195 mm (7.6 inch) 75 mm (2.9 inch)<br />

14 Edition: November 2005


METRO 0.5 to 1.5<br />

Technical specifications 3<br />

Specifications<br />

3.3.5 Weight and other data<br />

METRO H** 0.5 METRO H** 1.5 METRO M** 0.5 METRO M** 1.5<br />

Weight<br />

4.5 kg<br />

(9.9 lbs)<br />

5.0 kg<br />

(11.0 lbs)<br />

2.9 kg<br />

(6.4 lbs)<br />

Capacity<br />

0.5 l<br />

1.5 l<br />

0.5 l<br />

(0.02 cft) (0.05 cft) (0.02 cft)<br />

Mesh size of filter 500µ<br />

3.4 kg<br />

(7.5 lbs)<br />

1.5 l<br />

(0.05 cft)<br />

3.3.6 Electrics and pneumatics<br />

METRO 0.5 METRO 1.5<br />

Control voltage<br />

P-<strong>loader</strong>/C-<strong>loader</strong><br />

Control voltage<br />

J-<strong>loader</strong><br />

Compressed air<br />

connection<br />

24 V DC<br />

120 V AC<br />

4–6 bar (60–90 psi)<br />

Edition: November 2005 15


METRO 0.5 to 1.5<br />

Transport and setup 4<br />

Mounting hopper <strong>loader</strong><br />

4 Transport and setup<br />

4.1 Mounting hopper <strong>loader</strong><br />

Discharge module<br />

Machine module<br />

Fig. 4.1 – Attaching hopper <strong>loader</strong><br />

[1] Hexagon-headed screw<br />

[2] Washer<br />

[3] Flange seal<br />

[4] Hexagon nut self-locking<br />

[5] Spring washer<br />

[6] Hexagonal nut<br />

Position the flange seal [3] on the machine or drying bin.<br />

Position the hopper <strong>loader</strong> on the machine or drying bin.<br />

Connect the hopper <strong>loader</strong> tightly to the machine or drying bin as shown above. Note the different<br />

design of discharge and machine module.<br />

Edition: November 2005 17


4 Transport and setup<br />

Connections METRO 0.5 to 1.5<br />

4.2 Connections<br />

4.2.1 Compressed air connection<br />

Connect the air hose (PU tube Ø 4x1 mm (Ø 0.16x0.04")) to the compressed air connection on the<br />

unit [1].<br />

The operating pressure must be 0.4–0.6 MPa (4–6 bar (60–90 psi)).<br />

Fig. 4.2 – Connecting compressed air METRO *C/J*<br />

[1] Compressed air connection<br />

Fig. 4.3 – Connecting compressed air METRO *P*<br />

[1] Compressed air connection<br />

The operating pressure must not fall below 0.4 MPa (4 bar (60 psi)).<br />

Note<br />

18 Edition: November 2005


METRO 0.5 to 1.5<br />

Transport and setup 4<br />

Connections<br />

4.2.2 Fastening material/vacuum hose<br />

MATERIAL DAMAGE!<br />

CAUTION!<br />

Incorrectly attached material tubes cause transport problems and damage to the hopper<br />

<strong>loader</strong>.<br />

Lay out material/vacuum hose to the hopper <strong>loader</strong> with a sufficiently wide curve.<br />

Ground the hose.<br />

Fig. 4.4 – Flow direction<br />

[1] Flow direction with PU tubes<br />

Note the flow direction (PU tubes only, optional), (see figure 4.4). Incorrect installation direction<br />

may influence the transport output.<br />

Fig. 4.5 – Grounding material/vacuum hose<br />

[1] Wire spiral<br />

Remove the wire spiral [1] from the tube and bend it inwards to make it contact the hopper <strong>loader</strong>.<br />

Slide the material/vacuum hose on to the connection on the hopper <strong>loader</strong> and fasten the hose<br />

with a suitable hose band clip (see Figure 4.5).<br />

Edition: November 2005 19


4 Transport and setup<br />

Connections METRO 0.5 to 1.5<br />

4.2.3 Electrical connection<br />

Connecting the control cable<br />

CAUTION!<br />

MATERIAL DAMAGE!<br />

Radiant heat and hot surfaces may damage the controller cable.<br />

Lay out the controller cable so it will not be damaged by the heat of downstream<br />

units (hot surfaces or radiant heat)!<br />

Fig. 4.6 – Connecting control cable METRO *C/J*<br />

[1] Control cable connection<br />

Fig. 4.7 – Connecting control cable METRO *P*<br />

[1] Control cable connection<br />

The electrical power is supplied from the controller via the controller cable (see figure 4.64.7).<br />

20 Edition: November 2005


METRO 0.5 to 1.5<br />

Structure and function 5<br />

Function<br />

5 Structure and function<br />

Fig. 5.1 – Layout of the hopper <strong>loader</strong>s<br />

[1] Unit cover<br />

[2] Implosion module<br />

[3] Material inlet module<br />

[4] Multifunction panel METRO *C/J*<br />

[5] Glass/stainless steel<br />

[6] Material discharge module (bin <strong>loader</strong>)<br />

[7] Proximity switch (METRO H** only)<br />

[8] Multifunction panel METRO *P*<br />

[9] Material discharge module (machine hopper<br />

<strong>loader</strong>)<br />

[10] Demand probe (METRO M** only)<br />

5.1 Function<br />

In a hopper <strong>loader</strong> system with METRO H** and/or METRO M** hopper <strong>loader</strong>s one central Motan<br />

controller controls all units in the system.<br />

The different hopper <strong>loader</strong>s report a material requirement to the relevant controller and are then<br />

processed in succession.<br />

METRO H**: Material required via the Proximity switch if the discharge flap is closed<br />

METRO M**: Material required via the demand probe if the granulate no longer covers the demand<br />

probe.<br />

If material is required by one or more hopper <strong>loader</strong>s, the blower station starts and generates<br />

underpressure in the vacuum line. The bypass valve on the filter closes and simultaneously open the<br />

vacuum valve in the hopper <strong>loader</strong>. An underpressure forms in the vacuum line and continues<br />

through the hopper <strong>loader</strong> to the material line through to the suction point.<br />

Edition: November 2005 21


5 Structure and function<br />

Function METRO 0.5 to 1.5<br />

Fig. 5.2 – Functional diagram of the METRO H 0.5/1.5 hopper <strong>loader</strong><br />

[1] Vacuum line<br />

[2] Implosion valve open<br />

[3] Material tube<br />

[4] Discharge flap<br />

[5] Inlet flap open<br />

[6] Vacuum valve open<br />

[7] Inlet flap closed<br />

[8] Vacuum valve closed<br />

[9] Proximity switch<br />

The aspirated air forms a mixture of air and granulate in the material line. The granulate falls down<br />

by gravity when it enters the hopper <strong>loader</strong>. The dust particles in the granulate pass through the<br />

screen filter and are removed by the central filter. This removes dust from the granulate at the same<br />

time.<br />

Depending on the specified conveying time the vacuum valve closes to form an airtight seal. Because<br />

of the underpressure in the hopper <strong>loader</strong> the implosion valve now opens suddenly for a short time.<br />

The implosion cleans the screen filter after every loading cycle.<br />

METRO H**: as a result of the implosion the underpressure in the hopper <strong>loader</strong> collapses and the<br />

weight of the granulate opens the discharge flap. The material flows into the machine bin.<br />

The vacuum valve in the hopper <strong>loader</strong> opens at the next demand. The loading cycle starts.<br />

Only one hopper <strong>loader</strong> at a time can be filled on a blower line.<br />

If all hopper <strong>loader</strong>s are full and no material required is pending at the controller, the bypass valve on<br />

the filter opens, the blower aspirates fresh air and switches off after a specified run-on time. This<br />

reduces the load on the blower station.<br />

If a hopper <strong>loader</strong> reports material required again to the controller, the blower station is switched on<br />

and a new loading cycle starts.<br />

22 Edition: November 2005


9 Maintenance and repair<br />

Maintenance and cleaning METRO 0.5 to 1.5<br />

Fig. 9.2 – Screen filter<br />

[1] Screen filter<br />

[2] Filter fastener rod<br />

Prepare the hopper <strong>loader</strong> for maintenance (see "Maintenance and repair" on Page 32).<br />

Open the spring clips on the top of the unit.<br />

Open the cover.<br />

Remove the screen filter.<br />

Tap the screen filter to clean it and clean the screen filter with a vacuum cleaner.<br />

Check its condition and if necessary replace the screen filter.<br />

Structure<br />

Fig. 9.3 – Replace screen filter<br />

[1] Screen filter<br />

[2] Fastener ring<br />

Insert the screen filter so the screen filter seal contacts the fastener ring [2].<br />

Check that the screen filter [1] is correctly positioned, i.e. the rods of the filter fastener (see figure<br />

9.2) are not in the vicinity of the vacuum valve.<br />

MALFUNCTION!<br />

CAUTION!<br />

The required vacuum may not be generated if the rods of the filter fastener project<br />

above the hopper housing.<br />

Never force the cover closed.<br />

Make sure that the screen filter is precisely positioned and that the rods do not<br />

project above the hopper housing.<br />

Close the cover and lock it with the spring clips.<br />

34 Edition: November 2005


METRO 0.5 to 1.5<br />

Maintenance and repair 9<br />

Maintenance and cleaning<br />

Note<br />

The screen filter clogs up faster when regrind material is transported.<br />

Reduce cleaning intervals appropriately.<br />

9.4.2 Check inlet flap<br />

Fig. 9.4 – Check inlet flap<br />

[1] Check inlet flap<br />

Prepare the hopper <strong>loader</strong> for maintenance (see "Before starting work" on Page 32).<br />

Remove the screen filter (see "Clean screen filter." on Page 33).<br />

Check the inlet flap [1] for wear (see arrows in the magnified view).<br />

Edition: November 2005 35


9 Maintenance and repair<br />

Repair work METRO 0.5 to 1.5<br />

9.5 Repair work<br />

9.5.1 Disassemble METRO 0.5-1 to 1.5-1 hopper <strong>loader</strong> into its modules<br />

6<br />

A<br />

B<br />

Fig. 9.5 – METRO H** hopper <strong>loader</strong>s<br />

[A] METRO HC/J*<br />

[B] METRO HP*<br />

[1] Profile clamp<br />

[2] Ground terminal<br />

[3] Seal<br />

[4] Screw<br />

[5] Multifunction panel<br />

[6] Ground (glass units only)<br />

Separating modules<br />

Material damage!<br />

Parts which fall into the unit may cause operational faults.<br />

CAUTION!<br />

Make sure that no parts fall into the unit.<br />

Cover the opening of the machine and bin.<br />

Prepare the hopper <strong>loader</strong> for maintenance (see "Before starting work" on Page 32).<br />

To separate the module, slacken the screw [4] and remove the profile clamp [1] (also the ground<br />

for glass units [6]).<br />

Disengage the module.<br />

Remove the seal [3].<br />

Remove the ground clamp [2].<br />

36 Edition: November 2005


METRO 0.5 to 1.5<br />

Maintenance and repair 9<br />

Repair work<br />

Assembling modules<br />

Attach the ground clamp [2].<br />

Place the seal [3] on the contact surface of the bottom module.<br />

Position the module.<br />

Position the profile clamp [1] and fasten the clamp with screw [4] (also the ground for glass units<br />

[6]).<br />

9.5.2 Replacing vacuum valve<br />

Material damage!<br />

Parts which fall into the unit may cause operational faults.<br />

CAUTION!<br />

Make sure that no parts fall into the unit.<br />

Cover the opening of the machine and bin.<br />

Fig. 9.6 – Vacuum valve<br />

[1] Hexagonal nut<br />

[2] Implosion valve<br />

[3] Spacer rod<br />

[4] Contact surface of the spacer rod<br />

[5] Sealing disk<br />

[6] Vacuum seal<br />

[7] Hexagon-headed screw M6<br />

[8] Spring<br />

[9] Piston rod<br />

[10] Contact surface of the piston rod<br />

[11] Pneumatic cylinder<br />

Removal<br />

Prepare the hopper <strong>loader</strong> for maintenance (see "Before starting work" on Page 32).<br />

Edition: November 2005 37


9 Maintenance and repair<br />

Adjusting proximity switch (METRO H** only) METRO 0.5 to 1.5<br />

Note<br />

Make sure that no parts fall into the unit.<br />

Cover the opening of the machine and bin.<br />

Unscrew the M6 hexagon-headed screw [7]. Using a forked wrench (WAF 9), push against the<br />

contact surface of the piston rod [4].<br />

Press the spacer rod [3] back manually and pull the sealing disk [5] out.<br />

Remove the spring [8].<br />

Slacken the hexagon nut [1] on the pneumatic cylinder [11].<br />

Unscrew the pneumatic cylinder [11] and remove the implosion valve [2].<br />

Loosen the spacer rod with forked wrench (WAF 9). Using a forked wrench (WAF 9), push against<br />

the contact surface of the piston rod [10].<br />

Unscrew the spacer rod [3].<br />

Installation<br />

Assemble in reverse order.<br />

Make sure that the sealing disk [5] contacts the seal [6] after assembly.<br />

Lock the thread of the piston rod [9] with Loctite 270 and the hexagon-headed screw [7] with Loctite<br />

242.<br />

9.6 Adjusting proximity switch (METRO H** only)<br />

2<br />

1<br />

Fig. 9.7 – Adjusting proximity switch<br />

[1] Proximity switch<br />

[2] Hexagon nuts<br />

Prepare the hopper <strong>loader</strong> for maintenance (see "Before starting work" on Page 32).<br />

Close the discharge flap.<br />

Set the clearance as shown in the diagram 9.7.<br />

Lock the proximity switch [1] with the hexagon nuts [2].<br />

38 Edition: November 2005


METRO 0.5 to 1.5<br />

Maintenance and repair 9<br />

Adjusting discharge flap (METRO H** only)<br />

9.7 Adjusting discharge flap (METRO H** only)<br />

Fig. 9.8 – Positioning weight<br />

[1] Weight<br />

Slide the weight on to the tension pin and fix the weight.<br />

Installation position: see diagram 9.8.<br />

Tighten the set screw and lock it with Loctite 242.<br />

Fig. 9.9 – Adjusting discharge flap<br />

[1] Spring-loaded thrust pad<br />

[2] Discharge flap<br />

[3] Discharge<br />

Screw the spring-loaded thrust pad [1] (see figure 9.9) up until the gap between the discharge [3]<br />

and the discharge flap [2] is<br />

5-8 mm.<br />

Note<br />

The air gap at the discharge flap ensures that particles of granulate on the discharge<br />

flap are sucked in by the vacuum at the start of transport.<br />

The discharge flap is pulled up by the vacuum and forms an airtight seal.<br />

Edition: November 2005 39


METRO 0.5 to 1.5<br />

Option 11<br />

Implosion filter option<br />

11 Option<br />

11.1 Implosion filter option<br />

The implosion filter prevents the entry of dust into the unit and prevents the release of dust into the<br />

environment.<br />

11.1.1 Intervals for inspections, maintenance and cleaning work<br />

Monthly<br />

Component Activity Target value/Meaning Qualification<br />

Implosion filter for damage and clean See "Maintenance work" on<br />

Page 43<br />

Seal for damage See "Maintenance work" on<br />

Page 43<br />

Operator<br />

Operator<br />

11.1.2 Maintenance work<br />

Fig. 11.1 – Implosion filter<br />

[1] Nut<br />

[2] Sealing ring<br />

[3] Cover plate of implosion filter<br />

[4] Implosion filter<br />

[5] Spacer<br />

[6] Seal<br />

[7] Cable passage<br />

[8] Plug connector<br />

Prepare the hopper <strong>loader</strong> for maintenance (see "Before starting work" on Page 32).<br />

Check the implosion filter (visual check) for damage.<br />

Check the cable passage gland for damage.<br />

Check the seal for damage.<br />

Edition: November 2005 43


11 Option<br />

Implosion filter option METRO 0.5 to 1.5<br />

11.1.3 Maintenance<br />

Fig. 11.2 – Implosion filter<br />

[1] Nut<br />

[2] Sealing ring<br />

[3] Cover plate of implosion filter<br />

[4] Implosion filter<br />

[5] Spacer<br />

[6] Seal<br />

[7] Cable passage<br />

[8] Plug connector<br />

Removing implosion filter<br />

Prepare the hopper <strong>loader</strong> for maintenance (see "Before starting work" on Page 32).<br />

Label the PU tubes to the implosion filter and undo the PU tubes.<br />

Remove the plug connector [8].<br />

Slacken the nut [1] and remove the sealing ring [2].<br />

Remove the cover plate of the implosion filter [3] and pull the implosion filter [4] off.<br />

Remove the spacer [5] and the seal [6].<br />

Installing implosion filter<br />

Assemble in reverse order.<br />

Make sure that the PU tubes are correctly installed.<br />

44 Edition: November 2005


METRO 0.5 to 1.5<br />

Option 11<br />

Implosion filter option<br />

11.1.4 Spare parts<br />

Spare parts list<br />

Item Unit Designation Article no. Remarks<br />

1 1 Bend 4119050<br />

2 2 Screw-plug connector straight M5 4110160<br />

3 rm PU tube Ø 4x1 mm (Ø 0.16x0.04") 4037050 Calibrated<br />

4 1 Pressure connection for implosion filter 4119040<br />

5 1 Implosion filter seal 4119060<br />

6 1 Implosion filter spacer 4119070<br />

7 1 Implosion filter 4119100<br />

8 1 Cover plate of implosion filter 4119110<br />

9 1 Sealing ring 4044270<br />

10 1 Nut 4072970<br />

11 1 Plug connector 4070220<br />

12 1 Cable passage 1168150<br />

Edition: November 2005 45


METRO 0.5 to 1.5<br />

Appendix 12<br />

METRO 0.5 to 1.5<br />

12 Appendix<br />

12.1 METRO 0.5 to 1.5<br />

Spare parts list<br />

Item Unit Designation Article no. Remarks<br />

1 1 Implosion module complete 5084700<br />

2 1 Inlet flap 4114910<br />

3 1 Glass module 4117020 available for 1.5 l<br />

1 Steel module 4118000<br />

only<br />

4 1 Proximity switch 24 V 4038130<br />

1 Proximity switch 120 V 25008512<br />

5 1 Discharge module complete 5084650<br />

6 1 Ground terminal 4117720 METRO 0.5<br />

2 METRO 1.5<br />

7 1 U-profile seal 4115040 METRO 0.5<br />

2 METRO 1.5<br />

8 1 Profile clamp 4114930 METRO 0.5<br />

2 METRO 1.5<br />

9 1 Machine module 4115030<br />

10 1 Demand probe 24 V 4102410 for material<br />

1 Demand probe 120 V<br />

up to 80 °C<br />

Edition: November 2005 47


12 Appendix<br />

METRO 0.5 to 1.5 METRO 0.5 to 1.5<br />

Spare parts list<br />

Item Unit Designation Article no. Remarks<br />

11 1 Screen filter 500 µ 4115370<br />

1 Screen filter 1200 µ 4158730<br />

12 1 Filter fastener 4115380<br />

13 2 Cap 4158590<br />

48 Edition: November 2005


METRO 0.5 to 1.5<br />

Appendix 12<br />

METRO 0.5 to 1.5<br />

12.1.1 Implosion module METRO 0.5 to 1.5<br />

Spare parts list<br />

Item Unit Designation Article no. Remarks<br />

1 1 Cover 4115450<br />

2 1 Warning sign 4103380<br />

3 2 Countersunk screw M4 1237810<br />

4 1 Edge protector 1192960<br />

5 1 Implosion module 4115720<br />

7 2 O-ring 1110660<br />

6 1 Axis at cover 4115470<br />

8 4 Hexagon nut M4 1238200<br />

9 1 Vacuum seal i<br />

4158100<br />

10 1 Hexagon-headed screw M6 ii<br />

1228900<br />

11 1 Vacuum sealing disk 4114870<br />

12 1 Spring 4115580<br />

13 1 Spacer rod to implosion iii<br />

4114430<br />

14 1 Implosion mechanical components complete 4158400<br />

15 1 Pneumatic cylinder 4158440<br />

16 2 L-connector screw retainer 4158630<br />

17 2 Spring clip 4158310<br />

18 1 Seal for cover 4115460<br />

i Secured with Loctite 406<br />

ii Secured with Loctite 242<br />

iii Secured with Loctite 270<br />

Edition: November 2005 49


12 Appendix<br />

METRO 0.5 to 1.5 METRO 0.5 to 1.5<br />

12.1.2 Discharge module METRO 0.5 to 1.5<br />

Spare parts list<br />

Item Unit Designation Article no. Remarks<br />

1 1 Discharge module welded 4117730<br />

2 2 Silencer 4063970<br />

3 2 Sealing ring 4044670<br />

4 1 Flap shaft 4116960<br />

5 1 Bearing plate 4083770<br />

6 1 Weight 4070150<br />

7 1 Thread pin M5 i<br />

4063030<br />

8 1 Thrust pad M8 spring-loaded 4069230<br />

9 2 Hexagon nut M8 3034630<br />

10 2 Philips-head screw M4 4050900<br />

11 2 Spring washer A4 1210880<br />

12 1 Screw M6 i 4083720 Verbus Ripp<br />

13 1 Fastener t= 1.5 4117310<br />

14 2 Hexagon nut M6 with clamp section i 1902350 ISO 7042<br />

15 2 Lens flange flat-head screw M6 4073190<br />

16 1 Flap t=0.5 4117330<br />

17 1 O-ring 4078360<br />

i Secured with Loctite 242<br />

50 Edition: November 2005


METRO 0.5 to 1.5<br />

Appendix 12<br />

Multifunction panel METRO *C/J/P*<br />

12.2 Multifunction panel METRO *C/J/P*<br />

Spare parts list<br />

Item Unit Designation Article no. Remarks<br />

A 1 Multifunction panel METRO C basic 5062440 See page 12-52<br />

B 1 Multifunction panel METRO J 5069500 See page 12-53<br />

C 1 Multifunction panel METRO P 5086070 See page 12-54<br />

Edition: November 2005 51


12 Appendix<br />

Multifunction panel METRO *C/J/P* METRO 0.5 to 1.5<br />

12.2.1 Multifunction panel METRO C basic<br />

Spare parts list<br />

Item Unit Designation Article no. Remarks<br />

A 1 Multifunction panel METRO C basic 5062440 complete<br />

1 1 Controller METRO C 4158010<br />

2 1 Valve cable 4158600<br />

3 1 MFP component carrier 4118010<br />

4 6 Philips-head screw M4 4050900<br />

5 1 L-connector screw retainer 4158630<br />

6 1 Silencer 4063970<br />

7 2 Philips-head screw M4 1206930<br />

8 1 4/2 directional control valve 4158580<br />

52 Edition: November 2005


12 Appendix<br />

Multifunction panel METRO *C/J/P* METRO 0.5 to 1.5<br />

12.2.3 Multifunction panel METRO P<br />

Spare parts list<br />

Item Unit Designation Article no. Remarks<br />

C 1 Multifunction panel METRO P 5086070 complete<br />

1 2 Philips-head screw M3 1206260<br />

2 1 Control plug 5074240<br />

3 1 Valve cable 4158600<br />

4 1 Fastener P-<strong>loader</strong> 4118010<br />

5 2 Philips-head screw M4 4050900<br />

6 1 L-connector screw retainer 4158630<br />

7 1 Silencer 4063970<br />

8 2 Philips-head screw M4 1206930<br />

9 1 4/2 directional control valve 4158580<br />

54 Edition: November 2005


METRO 0.5 to 1.5<br />

Appendix 12<br />

Pneumatics diagram<br />

12.3 Pneumatics diagram<br />

12.3.1 METRO 0.5 to 1.5<br />

[1] Vacuum valve<br />

Edition: November 2005 55


A<br />

B<br />

C<br />

D<br />

E<br />

2<br />

A1<br />

+ZSW<br />

PE + 24V M VACV<br />

PE<br />

1<br />

2<br />

3<br />

W5F1<br />

PVC Steuerleitung<br />

12x1mmý<br />

GNYE 1 2 3<br />

-XS PE 1 2 3<br />

+KK<br />

-X41 3PE<br />

2<br />

1<br />

W5Y1<br />

H05VV-F/F<br />

3x0,75<br />

BU<br />

BN<br />

1<br />

2<br />

-5Y1<br />

F 2 1<br />

Vakuum Ventil<br />

Vacuum Valve<br />

Datum<br />

18.10.2005<br />

Bearb.<br />

EKA<br />

Gepr.<br />

nderung Datum Name<br />

Norm<br />

1<br />

2<br />

3<br />

GNYE<br />

1<br />

1<br />

PE<br />

2<br />

2<br />

-5H1 -5H2<br />

+F16<br />

Vakuum<br />

Vacuum<br />

Niveau<br />

Level<br />

Projekt:<br />

METRO C basic<br />

SPS (PLC)/SELVAC<br />

27.11.2001<br />

3<br />

4<br />

5<br />

6<br />

7<br />

ANFO<br />

ONLP ONTS<br />

NIBE<br />

ZWVV<br />

RES RES<br />

6<br />

5<br />

7<br />

4<br />

8<br />

9<br />

10<br />

6<br />

5 7<br />

4<br />

8<br />

9 10<br />

6<br />

5<br />

7<br />

4<br />

8<br />

9<br />

10<br />

6 4 5<br />

7PE<br />

10 8 9<br />

12 11<br />

14 13 15PE<br />

W5B1<br />

SENSOR<br />

3x0,34<br />

BK BN<br />

W5B2<br />

SENSOR<br />

4x0,34<br />

BU<br />

W5Y2<br />

H05VV-F/F<br />

3x0,75<br />

BK BN BU<br />

BU BN<br />

GNYE<br />

BN<br />

BU<br />

+F<br />

H-LOADER<br />

-5B1<br />

1<br />

2<br />

3<br />

4<br />

BN<br />

BU<br />

-5B2<br />

1<br />

2<br />

BK<br />

BK<br />

*<br />

**<br />

BN BU<br />

+F<br />

Ï<br />

-5Y2<br />

-5H3 -5S1<br />

**<br />

WH<br />

+F<br />

M-LOADER<br />

-5B1<br />

+F16<br />

* Option 1<br />

** Option 2<br />

Anforderung Material<br />

Demand Material<br />

Ein Aus Alarm Niveau Beh„lter<br />

Zwangsverschluss<br />

On Off Alarm Level <strong>Hopper</strong><br />

Operated flap<br />

Vers.<br />

Motan GmbH<br />

Max-Eyth-Weg 42<br />

+ F1<br />

Kommission: Zeichng.Nr.:<br />

Urspr. Ers. f. Ers. d.<br />

88316 Isny Steuerung<br />

Control (unit)<br />

=<br />

F1<br />

REG<br />

Convey 280A-90.0.00<br />

4<br />

5<br />

6<br />

7<br />

8<br />

RES<br />

11<br />

11<br />

11<br />

16PE<br />

+KAUE/1<br />

1.0<br />

Blatt<br />

Gr.:<br />

8<br />

5<br />

A<br />

B<br />

C<br />

D<br />

E<br />

F


A<br />

B<br />

1<br />

C<br />

F 2<br />

D<br />

E<br />

nderung Datum Name<br />

1<br />

Datum<br />

Bearb.<br />

Gepr.<br />

Norm<br />

2<br />

10.05.2005<br />

EKA<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

=ZSW<br />

F”rdersteuerung<br />

Conveying control<br />

L+ M<br />

PE<br />

VAKUUM<br />

ANFO<br />

WF1<br />

PVC Steuerleitung<br />

5x1mmý<br />

1 2<br />

GNYE 3<br />

4<br />

-11XS1.1<br />

1 2<br />

Ï<br />

3<br />

4<br />

-11XS1<br />

1<br />

2<br />

Ï<br />

3<br />

4<br />

1,0 mmý<br />

GNYE<br />

H05V-K<br />

+EX<br />

-PE<br />

Ï<br />

WY1<br />

PVC Steuerleitung<br />

1m<br />

3x1mmý<br />

2 GNYE 1<br />

+F<br />

H-LOADER<br />

-11B1<br />

BN<br />

BU<br />

Ï<br />

-11Y1<br />

1<br />

2<br />

BK<br />

5 VA<br />

BN<br />

BU<br />

+F<br />

M-LOADER<br />

-11B1<br />

WH<br />

Anforderung<br />

Demand<br />

Vakuumventil<br />

Vaccum valve<br />

+KAUE/1<br />

Projekt:<br />

Vers.<br />

METRO P-LOADER<br />

Motan GmbH Steuerung<br />

= F1<br />

Max-Eyth-Weg 42 Control (unit)<br />

+ F1<br />

Kommission: Zeichng.Nr.:<br />

Blatt<br />

88316 Isny<br />

Urspr. Ers. f. Ers. d.<br />

29.10.2002<br />

REG<br />

Convey 280G-90.0.00<br />

Gr.:<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

11<br />

A<br />

B<br />

C<br />

D<br />

E<br />

F


A<br />

B<br />

C<br />

D<br />

E<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

A1<br />

+ZSW<br />

PE<br />

Sensor Ein VACV<br />

sensor on<br />

120VAC<br />

ANFO<br />

ZWV<br />

DUOM<br />

N<br />

PE<br />

5<br />

1<br />

4<br />

6<br />

2<br />

3<br />

W5F1<br />

PVC Steuerleitung<br />

7xAWG20<br />

GNYE 5<br />

1 4<br />

6<br />

2<br />

3<br />

GN<br />

+KK13<br />

-XS1 PE<br />

BN<br />

5<br />

RD<br />

1<br />

WH<br />

4<br />

BU<br />

6<br />

OG<br />

2<br />

BK<br />

3<br />

+KK<br />

W5XS1<br />

JZ-603<br />

0,2m<br />

7xAWG18<br />

GNYE<br />

+KK13<br />

-5S1<br />

5<br />

1<br />

1a<br />

1<br />

4<br />

6<br />

2<br />

3<br />

AWG16<br />

BK<br />

H07-V2K<br />

-X01 1<br />

11 1PE<br />

2 3 2PE<br />

4<br />

12 2PE<br />

5<br />

13 3PE<br />

3PE<br />

F 2 1<br />

W5Y1<br />

PVC Steuerleitung<br />

3xAWG20<br />

1<br />

RD<br />

2<br />

WH<br />

GNYE<br />

GN<br />

W5B1<br />

PVC Steuerleitung<br />

3xAWG20<br />

1<br />

BN<br />

2<br />

BU<br />

GNYE<br />

GN<br />

W5Y2<br />

PVC Steuerleitung<br />

3xAWG20<br />

1<br />

RD<br />

2<br />

WH<br />

GNYE<br />

GN<br />

W5Y3<br />

PVC Steuerleitung<br />

3xAWG20<br />

+KK13<br />

-XS2 1 1<br />

RD<br />

2<br />

2<br />

WH<br />

PE<br />

GNYE<br />

GN<br />

3<br />

AWG16<br />

0,25m<br />

GNYE<br />

-5Y1<br />

1<br />

2<br />

PE<br />

+F<br />

-5B1<br />

1<br />

2<br />

PE<br />

-5Y2<br />

1<br />

2<br />

PE<br />

-5Y3<br />

1<br />

2<br />

PE<br />

H07-V2K<br />

*<br />

Alle Litzen sind<br />

als Multinorm Einzeladern<br />

UL-CSA-HAR auszufhren!<br />

+F<br />

Ï<br />

Ringkabelschuh M5<br />

Vakuum Ventil<br />

Vacuum Valve<br />

Anforderung Material<br />

Demand Material<br />

Zwangsverschluss<br />

operated flap<br />

DUOMIXVENTIL<br />

Proportioning Valve<br />

* Option<br />

+KAUE/1<br />

nderung Datum Name<br />

Datum<br />

Bearb.<br />

Gepr.<br />

Norm<br />

03.11.2005<br />

EKA<br />

Projekt:<br />

Vers.<br />

METRO J LOADER<br />

Motan GmbH Steuerung<br />

= F1<br />

Max-Eyth-Weg 42 Control (unit)<br />

+ F1<br />

Kommission: Zeichng.Nr.:<br />

Blatt<br />

88316 Isny<br />

Urspr. 27.11.2001 Ers. f. Ers. d. REG<br />

Convey 280F-90.0.00<br />

Gr.:<br />

1.0<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

5<br />

A<br />

B<br />

C<br />

D<br />

E<br />

F

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