Screw-on Hinge

Tehnika zatvaranja 

DIRAK 

Šarke za metalnu industriju 

www.metalika-kacin.com 

T/F 051/ 

213 060 | hrvatska@metalika-kacin.com

METALIKA 


KACIN 

KACIN METALIKA d.o.o. 

Vukovarska 7b, 51000 RIJEKA 

Tel./fax (00385) 051/ 213-060 

GSM 091 / 58 707 44 

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i drugu tehniku, za ugradnju kod izrade strojne opreme i vozila. 

www.metalika-kacin.com


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kućišta 


i drugu tehniku, za ugradnju kod izrade strojne opreme i vozila. 


METALIKA 


KACIN 



Tel./fax (00385) 051/ 213-060 

GSM 091 / 58 707 44 


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Hinges 

4

Chapter 4 

Index Hinges 

Chapter 4 

Index Hinges 

Description 

Page 

Description 

Page 


Modification Instruction to modify hinge on page 4-125 to hinge on page 4-183 4-001 

120º Hinge, Concealed for Flush/Nested Doors 4-095 

Concealed Hinge for maximum bending 20mm 4-100 

Concealed Hinge for maximum bending 26mm 4-110 

Concealed Hinge for bending 18 to 20mm (0.709 to 0.787) 4-118 

Concealed Hinge for bending 20mm 4-120 

Concealed Hinge Stainles Steel 4-122 

Door part (series 243) <strong>Screw</strong>-on 4-123 

120º Concealed Hinge, Heavy Duty version for Rod-Latch System 208 4-124 

120º Concealed Hinge, with “PULL-OUT” door removal 4-125 

120º Concealed Hinge for door bending 20mm 4-130 

120º Concealed Hinge for door bending 26mm 4-140 

180º Polyamide hinge for single cabinets 4-145 

180º Hinge for single cabinets 4-150 

180º Hinge for single cabinets closed cutout 4-152 

180º Hinge, also 180º with adjacent doors 4-160 

180º Hinge, also 180º with adjacent doors, closed cutout, doorbend 20mm 4-161 

180º Hinge for single cabinets 4-170 

180º Hinge (lift-off) also for adjacent doors 4-180 

180º Hinge for adjacent doors Lift-off 4-181 

180º Hinge RH + LH (also 180º for adjacent doors) with lift-off feature 4-182 

180º <strong>Screw</strong>-on Hinge for adjacent cabinets 4-183 

180º Hinge also for adjacent doors, closed cutout, doorbend 25mm 4-185 

<strong>Screw</strong>-on Hinge, Lift-off 4-190, 4-194, 4-200 

Hinge for explosion-tight enclosures 4-220 

<strong>Screw</strong>-on / Weld-on Hinge 4-225 

<strong>Screw</strong>-on Hinge 4-230 

Hinge 4-240 

Detent Hinge 4-243 

<strong>Screw</strong>-on Hinge for aluminum profiles, Lift-off 4-247 

<strong>Screw</strong>-on Hinge of page 4-247, lift-off / optional 2D adjustable 4-248 

<strong>Screw</strong>-on Hinge 4-250, 4-260, 4-262, 4-264, 4-270 

2D <strong>Screw</strong>-on Hinge, adjustable 4-271 

<strong>Screw</strong>-on Hinge 4-272, 4-274, 4-275, 4-278 

Polyamide Hinge, Lift-off 4-280 

<strong>Screw</strong>-on Hinge, Lift-off 4-282, 4-283 

Profile Hinge <strong>Screw</strong>-on or Weld-on 4-284 

Hinge 180º also with adjacent doors 4-290 

Weld-on 180º Hinge Heavy Duty, Lift-off 4-308 

Weld-on Hinge, Lift-off 4-310 

Hinge, made from profiled steel 4-315 


Hinge with PA bushings 4-320, 4-323, 4-326, 4-330, 4-340 

<strong>Screw</strong>-on Hinge, Lift-off 4-345, 4-346 

<strong>Screw</strong>-on Hinge (mini) 4-348 

Hinge 3D 4-350 

<strong>Screw</strong>-on Hinge with PA bushings 4-355 


Weld-on Hinge 4-390 

Hinge with springloaded pin, Ø4, Ø5 and Ø6mm 4-392 

Hinge with detent feature for horizontal doors 4-400

Modification Instruction 

to modify hinge on page 4-125 

to hinge on page 4-183 

Page 

4 - 001 

Instructions to modify 120º hinges on page 4-125 

to 180º hinges on page 4-183 

1) Rebore existing holes Ø3.6 to Ø6.4 from inside to outside. 

2) Rebore Ø6.4 holes in door to Ø10. 

3) If necessary remove locking bar. 

This is not necessary in case you use socket head cap screws. 

4) Frame-part and pin of 120º hinge of page 4-125 are not required. 

Frame holes do not change! 

D 25/04/02 

A 1/15/03 

© copyright by DIRAK / Germany

120˚ Concealed Hinge 

for flush/nested doors 

Page 

4 - 095 

Concealed Hinge for flush / 

nested doors. 

• RH or LH application. 

• Opening angle 120˚. 

Material: 

• Frame and door part: 

zinc die, Zinc plated 

• U-bracket and pin: 

steel, Zinc plated 

Part No. 222-9301 

Hinges are supplied including fitting-hardware. 

D 12/08/04 

A 1/15/03

Concealed Hinge 

opening angle about 90° 

for max. bending 20mm 

Page 

4 - 100 

Concealed Hinge for RH or 

LH application. 

• The 2 main hinge parts 

have a central guide to 

prevent door sagging 

during adjustment. 

Material: 

• U-part: steel, Zinc plated 

• Z-part and frame part 

steel, not plated 

• Pin: steel, Zinc plated 

Part No. 222-9001 

Stainless steel version on page 7-107. 

D 09/03/04 

A 2/12/04


opening angle about 90° 

for max. bending 26mm 

Page 

4 - 110 

Concealed Hinge for RH or 


• The 2 main hinge parts 

have a central guide to 

prevent door sagging 

during adjustment. 

Material: 

• U-part: steel, Zinc plated 

• Z-part: steel, not plated 

• Pin: steel, not plated 

A Pivot with 16 222-9101 

B Pivot with flap 222-9103 


D 09/01/03 

A 1/15/03


for bending 18 to 20mm (0.709 to 0.787) 

Page 

4 - 118 

Concealed Hinge with 

opening angle min. 125˚. 


• Door bending from 18 to 

20mm, frame part can be 

screwed on. Hinge pin 

is retained. 

Material: 

• Frame part and hinge pin: 


• Weld-on roll: steel, 

non plated 

• Fitting block: PA, black 

Part No. 216-9015 

* included in hinge-set 

D 09/01/03 

A 1/15/03 


120° Concealed Hinge 

for bending 20mm 

Page 

4 - 120 

Concealed Hinge for surface 

mounted doors. 


• Frame part Weld-on or 

<strong>Screw</strong>-on. 

• Opening angle 120°. 

Material: 

a) and a 1 ) 

• Frame part and door part: 


b) and b 1 ) 

• Frame part: steel, 

Zinc plated 

• Door part: steel, not 

plated 

to a), a 1 ), b) and b 1 ) 

• Pins: steel, Zinc plated 

Part No. 

standard reinforced 

Version version version 

a) Hinge assembly, weld-on, pin without groove 216-9001 216-9020 

a 1 

) as a), but pin with groove for retaining ring 216-9009 216-9018 

b) Hinge assembly, screw-on, pin without groove 216-9002 216-9021 

b 1 

) as b), but pin with groove for retaining ring 216-9010 216-9019 

Please order separately: 

c) Retaining ring DIN 6799 RS4 for versions a 1 

) and b 1 

) 800-0137 

Stainless steel version of the hinge on page 7-140 

D 12/08/04 

A 1/15/03 



stainless steel 

Page 

4 - 122 



• The opening angle is 120˚. 


Material: 


Zinc plated 

• Door part: steel, not 

plated 


120˚ Hinge 

Part No. 

pin without groove 216-9005 

pin with groove (incl. C-clip) 216-9022 

Stainless steel version see page 7-145. 

D 12/08/04 

A 1/15/03 


Door Part (series 243) <strong>Screw</strong>-on 

to hinges on page 4-125 (7-166) 

Page 

4 - 123 

120° hinge, concealed. 


• By turning the 1/4 turn the 

pivot pin is released and 

the door can be removed 

by pulling it out to the front. 

Material: 

a) 

• Door part and 1/4 turn: 


• Washer and bowed 

washer: stainless steel 

b) 

• Nut with serrated flange: 


c) 

• Weld stud: 

steel, copper plated 

a) <strong>Screw</strong>-on unit 243-9008 

Optional: 

b) Nut with serrated flange M6 (2 pieces per <strong>Screw</strong>-on unit) 860-B193.00-00006 

c) Weld stud M6x8 (2 pieces per <strong>Screw</strong>-on unit) 800-1105.00-00000 

Part-No. of the complete hinge please refer to page 4-125. 

This <strong>Screw</strong>-on unit allows also an application with the stainless steel version of page 7-166. 

<strong>Screw</strong>s and nuts on page 6-041. 

D 07/04/03 

A 1/15/03 



Heavy Duty version for Rod-Latch system 208 

Page 

4 - 124 


mounted doors, heavy duty 

version. 

• For application with Rod- 

Latch system on page 

3-170. 

• The opening angle is 120˚. 


Material: 

a), a 1 

) and a 2 

) 


Zinc plated 

• Door part: steel, untreated 


for a 1 

) in addition: 

• Fastening washer: steel, 

Zinc plated 

b), b 1 

) and b 2 

) 

• all parts steel, Zinc plated 

Version 

Part No. 

Door part steel, untreated, weld-on Frame holes Pin standard Pin with groove 

a) Frame part countersunk for M6 Ø6.3 or M6 243-9103 243-9104 

a 1 

) as a), but with fastening washer (if 8 or Ø10) 8 or Ø10 243-9101 243-9102 

a 2 

) as a) and a1) but with pressed in stud M6 Ø6.3, 8, Ø10 243-9109 243-9110 

and fastening washer if necessary 

Door part steel, Zinc plated, <strong>Screw</strong>-on 

b) Frame part countersunk for M6 Ø6.3 or M6 243-9107 243-9108 

b 1 

) as b), but with fastening washer (if 8 or Ø10) 8 or Ø10 243-9105 243-9106 

b 2 

) as b) and b 1 

) but with pressed in stud M6 Ø6.3, 8, Ø10 243-9111 243-9112 

and fastening washer if necessary. 



D 21/03/02 

A 1/15/03 



with “PULL-OUT” door removal 

Page 

4 - 125 

120˚ Concealed Hinge for 

surface mounted doors. 


• By rotating the 1/4 turn 

the pivot pin is released 

and the door can be 

removed by pulling it out to 

the front. This hinge can be 

modified into a 180˚ hinge 

as shown on page 4-183. 

• The modification is on page 

4-001. 

to a 2 ): 

fastening washer is not 

used when Ø6.3. 

Material: 

a), a 1 ) and a 2 ) 

• all parts: steel, 

Zinc plated 

b), b 1 

) and b 2 

) 

• Door part and 1/4 turn: 



Zinc plated 

Version with WELD-on door part Frame holes Part No. 

a) Frame part countersunk for M6 Ø6.3 or M6 243-9003 

a 1 

) as a), but with fastening washer (if 8 or Ø10) 8 or Ø10 243-9002 

a 2 

) as a) and a 1 

) but with pressed in stud M6 Ø6.3, 8, Ø10 243-9007 


Version with SCREW-on door part to page 4-123 

a) Frame part countersunk for M6 Ø6.3 or M6 243-9009 

a 1 

) as a), but with fastening washer (if 8 or Ø10) 8 or Ø10 243-9010 

a 2 

) as a) and a 1 

) but with pressed in stud M6 Ø6.3, 8, Ø10 243-9011 




D 02/10/03 

A 11/10/03 



for door bending 20mm 

Page 

4 - 130 

120° Concealed Hinge, for 



• The width of the door part 

allows for easy spot 

welding. The hinge can 

also be supplied with a 

DELRIN pin (see page 

6-050) which can be 

mounted upside-down for 

very short enclosures. 

• Frame part: <strong>Screw</strong>-on 

• Door part: Weld-on 

Material: 

• Frame part:steel, 

Zinc plated 

• Door part:steel, not plated 

a) and a 1 ) 


a 2 

) 

• Pin: DELRIN 

120˚ hinge assembly door bending 20 

a) Pin, without groove 216-9003 

a 1 

) Pin, with groove in pin for retaining ring 216-9011 

a 2 

) Pin, DELRIN 216-9006 


b) Retaining ring DIN 6799 RS4 for version a1) 800-0137 


D 12/08/04 

A 1/15/03 



for door bending 26mm 

Page 

4 - 140 

120° Concealed Hinge, for 



• The width of the door part 

allows for easy spot 

welding. 

• The hinge can also be 

supplied with a DELRIN pin 

(see page 6-050) which 

can be mounted upsidedown 

for very short 

enclosures. 



Material: 


Zinc plated 

• Door part:steel, not plated 

a) and a 1 

) 


a 2 

) 

• Pin: DELRIN 

120˚ hinge assembly door bending 26 

a) Pin, without groove 216-9004 

a 1 

) Pin, with groove in pin for retaining ring 216-9012 

a 2 

) Pin, DELRIN 216-9007 


b) Retaining ring DIN 6799 RS4 for version a 1 

) 800-0137 


D 12/08/04 

A 1/15/03 


180° Polyamide Hinge 

for single cabinets 

Page 

4 - 145 

180˚ polyamide hinge 

with self - securing pin. 


Material: 

• Door- and frame part: 

PA, black 

• Pin: DELRIN, natural color 

Part No. 212-9101 

Stainless steel version on page 7-133 

<strong>Screw</strong>s and nuts on page 6-041 

D 29/04/02 

A 1/15/03 




Page 

4 - 150 

180˚ hinge for surface 



• The door part has 2 stubs, 

keeping it in position during 

mounting of the pin. 

Material: 


zinc die, chrome plated 

or black coated 

• Pins: steel, Zinc plated, 

AISI 304 or DELRIN, 

natural color 

door gauge 1.5 to 2 (16 to 14ga) door gauge 2.5 to 3.2 (12 to 11ga) 

Hinge chrome plated black coated chrome plated black coated 

a) Pin, steel, Zinc plated 212-9001 212-9004 212-9501 212-9504 

a 1 

) Pin,AISI 304 212-9002 212-9005 212-9502 212-9505 

a 2 

) Pin, DELRIN, natural 212-9003 212-9006 212-9503 212-9506 

(selfsecuring) 

<strong>Screw</strong>s on page 6-040. 

D 09/01/03 

A 1/15/03 




closed cutout 

Page 

4 - 152 


mounted doors. RH or 


• The frame part has two M6 

threaded square stubs for 

fastening from inside. 

Material: 

• Hinge: zinc die, chrome 

plated or black coated 

• Pin: steel, stainless steel 

or DELRIN 

Hinge with chrome plated black coated 

pin, steel (Zinc plated) 212-9056 212-9059 

pin, stainless steel 212-9057 212-9060 

pin, DELRIN (natural color) 212-9058 212-9061 


D 09/01/03 

A 1/15/03 


180° Hinge 

180˚ also with adjacent doors 

Page 

4 - 160 




• 180˚ opening angle even 

with adjacent doors. 

• This hinge is completely 

interchangeable with the 

hinge on page 4-150. 

Attention: 

The shifted pivotpoint gives 

a larger radius. 

Material: 

a), a 1 

) and a 2 

) 

• Hinge: zinc die, 

chrome plated or 

black coated 

• Pivot: AISI 304 

a) 


a 1 

) 

• Pin: AISI 304 

a 2 

) 

• Pin: DELRIN, natural 

color 

Hinge and Pivot Door gauge 1.5 to 2 (16 to 14 ga) Door gauge 2.5 to 3.2 (12 to 11 ga) 

with chrome plated black coated chrome plated black coated 

a) Pin, steel (zinc plated.) 212-9007 212-9010 212-9507 212-9510 

a 1 

) Pin, s/s (AISI 304) 212-9008 212-9011 212-9508 212-9511 

a 2 

) Pin, DELRIN (nat. color) 212-9009 212-9012 212-9509 212-9512 


<strong>Screw</strong>s on page 6-040. 

D 09/01/03 

A 1/15/03 



180˚ also for adjacent cabinets, closed cutout. 

Doorbend 20mm (0.787) 

Page 

4 - 161 




• Closed cutout. 

• Doorbend 20mm (0.787) 

Material: 

• Hinge: zinc die, chrome 


• Washer: brass, nickel 

plated 

• Pin: steel, Zinc plated. or 

DELRIN 

Door gauge 1.5 to 2 Door gauge 2.5 to 3.2 

(16 to 14ga) (12 to 11ga) 

Frame part black coated chrome plated black coated* 

a) with M6 threaded stubs 212-9027 212-9025 212-9527 

a 1 

) countersunk for 6mm 212-9028 212-9026 212-9528 

b) with M6 threaded stubs and pin, DELRIN 212-9035 212-9033 212-9535 

b 1 

) countersunk for 6mm and pin, DELRIN 212-9036 212-9034 212-9536 

* Chrome plated versions on request. 

For fitting hardware please refer to pages 6-040 / 6-041. 

D 21/03/02 

A 1/15/03 



for single cabinets for bending A = 25mm 

Page 

4 - 170 




• With M6 threaded stubs for 

fastening from inside or 

Ø6.4mm countersunk holes 

for fastening from outside. 

• The door part has 2 stubs, 

keeping it in position during 

mounting of the pin. 

Material: 





door gauge 1.5 to 2 door gauge 2.5 to 3.2 

(16 to 14ga) (12 to 11ga) 

chrome plated black coated chrome plated black coated 

a) Frame part with M6 threaded 212-9019 212-9013 212-9519 212-9513 

stubs 

a 1 

) Frame part countersunk 212-9020 212-9014 212-9520 212-9514 

Ø6.4 for M6 

Versions with pins made of stainless steel AISI 304 or DELRIN on request. 

Fitting hardware on pages 6-040 and 6-041. 

D 09/01/03 

A 1/15/03 


180° Hinge (Lift-off) 

also for adjacent doors bending A = 25mm 

Page 

4 - 180 


mounted doors, with 90˚ 

lift-off. 

• With M6 threaded stubs for 

fastening from inside or 

Ø6.4mm countersunk holes 

for fastening from outside. 

• The hinge is designed for 

an easy fastening to the 

door. 

Material: 




• Pivot: AISI 304 


chrome plated black coated 

RH LH RH LH 

a) Frame part with 6mm threaded stubs 212-9021 212-9023 212-9015 212-9017 

a 1 

) Frame part countersunk Ø6.4 for M6 212-9022 212-9024 212-9016 212-9018 

Hinges for door thickness >2mm on page 4-183. 

Fitting hardware on pages 6-040 and 6-041. 

D 03/05/04 

A 1/15/03 


180° Hinge for adjacent doors 

lift off 

Page 

4 - 181 

180˚ hinge for Heavy Duty 

applications 

• RH or LH application 

Advantages: 

• The door can be lifted-off 

by loosening the screw of 

the lower (bottom) part, 

which then can be slid 

downwards. 

• Horizontal adjusting feature 

by sliding adjusting 

bushings. 

• Door with notch (as drawn) 

can be applied RH and LH. 

Material: 

• Hinge: zinc die, black 

coated 


• Washers: brass, 

nickel plated 

Part No. 212-9308 

D 02/03/01 

A 1/15/03 


180° Hinge RH + LH 

(also 180˚ for adjacent doors) with lift-off feature 

Page 

4 - 182 

180˚ hinge fitting from inside 

and outside. 


• Easy lift-off through oblong 

holes. 

• Frame holes layout is also 

suitable for mounting dual 

hooks as on page 3-170 or 

3-910 allowing reversibility 

of door. 

• This hinge belongs to the 

Multiflex-line. 

Material: 

• Frame- and door part: 

zinc die, black coated 


Washer: brass 

Fastening from inside (as drawn), with frame hole 8 or Ø10 212-9303 

Fastening from outside, with threaded frame / M6 nuts 212-9302 

Hinges are supplied including 4 hex. socket head screws M6 x 10 DIN 7984 

and 4 washers 6 DIN 7980. 

D 12/09/03 

A 10/17/03 


180° <strong>Screw</strong>-on Hinge 

for adjacent cabinets 

Page 

4 - 183 

180˚ <strong>Screw</strong>-on Hinge for 


• With M6 threated stubs for 

fastening from inside, or 

countersunk for 6mm 

screws from outside. 

• The optional notch in the 

bending (dimension 55) is 

being conceald by the 

60mm wide frame-part. 

• Door-thickness up to 4mm. 

• This hinge belongs to the 

Multiflex-line. 

Material: 

a) and a1) 

Hinge: zinc die, 

black coated or chrome 

plated 

• Pin: stainless steel, 

AISI 304 

• Washer: brass, 

nickel plated 

a2) 

Frame part: steel, 

black coated 

chrome 

black 

RH LH RH LH 

a) Frame part with M6 threated stubs 212-9042 212-9044 212-9046 212-9048 

a 1 

) Frame part with 6mm countersunk holes 212-9043 212-9045 212-9047 212-9049 

a2) as a1 but with Steel frame part 212-9082 212-9083 

D 16/04/04 

A 1/15/03 



also for adjacent doors 

Closed cutout. Door bending 25 mm 

Page 

4 - 185 




• Closed cutout. 

• Doorbending 25 mm. 

Material: 

• Hinge: zinc die, 

chrome plated or black 

coated 

• Washer: brass, nickel 

plated 


• Fastening washer: 


zinc die zinc die 

Frame part 


countersunk and fastening washers, cutout Ø10 or 8 212-9050 212-9037 

countersunk for 6mm screws, cutout Ø6 on request 212-9038 

For fitting hardware refer to page 6-041 

D 25/06/03 

A 1/15/03 


<strong>Screw</strong>-on Hinge 

lift-off 

Page 

4 - 190 

(replaces 4-190 and 4-192) 

<strong>Screw</strong>-on Hinge for surface 


• Lift-off version (a) 

• Standard version (b) 

Material: 

• Housing: steel, Zinc 

plated 

• Pin and bearings: 

brass, nickel plated 

• Nuts and serrated 

washers: steel, Zinc 

plated 

a) <strong>Screw</strong>-on Hinge 2-parts, lift-off 219-9005 

2 nuts and serrated washers are included. 

b) <strong>Screw</strong>-on Hinge 3-parts 219-9001 



D 01/08/01 

A 1/15/03 



Page 

4 - 194 

<strong>Screw</strong>-on Hinge for 

flush door construction. 

Material: 

• Housing: steel, Zinc plated 

• Pin and washers: 


• Stud, nuts and serrated 

washers: steel, 

Zinc plated 

Dimension L Dimension a Part No. 

45 / 1.772 30 / 1.181 219-9003 

53 / 2.087 38 / 1.496 219-9004 

M6 stud, 3 nuts and serrated washers are included. 


D 31/08/99 

A 1/15/03 



Page 

4 - 200 


<strong>Screw</strong>-on Hinge for surface 

mounted doors, heavy duty 


• Lift-off version (a) 

• Standard version (b) 

Material: 

• Housing: steel, Zinc 

plated or brass, not plated 

• Pin and bearing washers: 



washers: steel, Zinc 

plated 

washer 

steel, Zinc plated brass, not plated 

a) <strong>Screw</strong>-on Hinge 2-parts, lift-off 219-9111 219-9112 

2 nuts and serrated washers are included.. 

b) <strong>Screw</strong>-on Hinge 3-parts 219-9101 219-9106 



D 01/08/01 

A 1/15/03 


Hinge 

for explosion-tight enclosures 

Page 

4 - 220 

Hinge for explosion-tight 

doors. 

Material: 

• Housing: tempered steel, 

Zinc plated 




washers: steel, Zinc plated 

Part No. 219-9201 

2 nuts and serrated washers Ø8 are included. 

D 24/01/01 

A 1/15/03 


<strong>Screw</strong>-on / Weld-on Hinge 

Page 

4 - 225 

<strong>Screw</strong>-on / Weld-on Hinge, 

heavy duty. 

Material: 

a) and b) 

• Hinge parts: 


c) (not drawn) 

• Hinge-middlepart: 

steel, untreated 

• Hinge-endparts: 




Part No. 

a) Middle part long, with two holes Ø 8.4mm / 0.331 219-9109 

b) Middle part short, with one hole Ø 8.4mm / 0.331 219-9113 

c) Middle part short, without holes (Weld-on) 219-9114 

D 24/01/01 

A 1/15/03 



Page 

4 - 230 

<strong>Screw</strong>-on Hinge for flush 

door construction, heavy 

duty version. 

Material: 

• Housing: steel, Zinc plated 



• Stud, nuts and serrated 

washers: steel, Zinc plated 

Dimension L Dimension a Part No. 

50 / 1.969 29 / 1.142 219-9102 

61 / 2.402 40 / 1.575 219-9103 

M8 stud, 3 nuts and serrated washers are included. 


D 31/08/99 

A 1/15/03 



Page 

4 - 240 

Hinge for flush door 

construction. 


Material: 

• Bodies: zinc die, black 


AISI 304 

Part No. 219-9104 

D 24/01/01 

A 1/15/03 


Detent Hinge 

Page 

4 - 243 

Heavy Duty detent hinge 

with an opening angle of 

180˚ and latching positions 

at -5˚, 85˚ and 175˚. 

• The negative latching 

position can keep the door 

firmly shut even against a 

rubber seal. 

• Beginning of compression 

at a position of approx. 5˚. 

Material: 

• Hinge parts: zinc die, 

black coated 

Part No. 218-9213 

D 27/11/00 

A 1/15/03 


<strong>Screw</strong>–on Hinge 

for Aluminum Profiles lift-off 

(examples of application on flat surfaces see page 4-248) 

Page 

4 - 247 

Dimension C Profile width 

16.5 30 

19.0 35 

21.5 40 

24.0 45 

26.5 50 

Tenon blocks 

groove width in profile Part No. 

8mm 265-1001 

10mm 265-1002 

Fastening screws on page-6-041 

or to DIN 7991. 

Fastening / Positioning blocks 

for application with non DIRAK tenon blocks 

groove width 8mm 265-1101 

groove width 10mm 265-1102 

for application on flat surfaces 

(without grooves) 265-1103 


Part numbers for profile width PB 

surface door version 30 35 40 45 50 

chrome plated RH 265-9001 265-9101 265-9201 265-9301 265-9401 

LH 265-9003 265-9103 265-9203 265-9303 265-9403 

black coated RH 265-9002 265-9102 265-9202 265-9302 265-9402 

LH 265-9004 265-9104 265-9204 265-9304 265-9404 

Version RH 

chrome plated 

black coated 

PB Dimension hinge part a hinge part hinge part a hinge part 

C with pin/b with pin/b 

30 16.5 265-0101.01 265-8703 265-0101.02 265-8704 

35 19.0 265-0201.01 265-8707 265-0201.02 265-8708 

40 21.5 265-0301.01 265-8711 265-0301.02 265-8712 

45 24.0 265-0401.01 265-8715 265-0401.02 265-8716 

50 26.5 265-0501.01 265-8719 265-0501.02 265-8720 

Version LH 

chrome plated 

black coated 

PB Dimension hinge part a1 hinge part hinge part a1 hinge part 

C with pin/b1 with pin/b1 

30 16.5 265-0102.01 265-8701 265-0102.02 265-8702 

35 19.0 265-0202.01 265-8705 265-0202.02 265-8706 

40 21.5 265-0302.01 265-8709 265-0302.02 265-8710 

45 24.0 265-0402.01 265-8713 265-0402.02 265-8714 

50 26.5 265-0502.01 265-8717 265-0502.02 265-8718 

<strong>Screw</strong>-on Hinges for 

aluminum profiles, lift-off. 

• These hinges allow the 

linking of different profile 

widths. 

• Parallel and perpendicular 

mounting of profiles is 

possible. 

• The DIRAK tenon blocks 

fit into the recess at the 

back of the hinges and 

combine positioning, 

fastening and anti-rotation 

features. 

• For application with non 

DIRAK tenon blocks or 

on flat surfaces (e.g. sheet 

metal, glass), the 

corresponding fastening 

blocks are available with a 

safety device preventing 

rotation. 

Material: 

• Hinge housing: 

zinc die, chrome plated or 

black coated 

• Pin: stainless steel 

• Tenon blocks and 

fastening blocks: zinc die, 

untreated 

D 28/05/02 

A 1/15/03 

© copyright by DIRAK / Germany 



of page 4-247 

Lift-off / optional 2D adjustable application on flat surfaces 

Page 

4 - 248 

The <strong>Screw</strong>-on Hinges from 

page 4-247 can also be 

installed on non-profile (e.g. 

sheet metal) door/frame 

constructions. 

• On this page we show the 

possible cutouts. 

• Alternatively the cutouts 

can be horizontal or vertical 

or a combination of both. 

• Extended cutouts allow 

horizontal or vertical 

adjustability! 

Material: 

refer to page 4-247 

Part No. 

a) Hinges / hinge parts see page 4-247 

b) Tenon block (max. door thickness 3,2mm) groove width 8mm 265-1001 

10mm 265-1002 

c) Fastening / positioning blocks groove width 8mm 265-1101 

10mm 265-1102 

d) Fastening / positioning blocks 265-1103 

Other dimensions please refer to page 4-247. 

Countersunk machine screws clear and black zinc plated, nuts and washers on page 6-041. 

D 16/08/04 

A 1/15/03 



Page 

4 - 250 

<strong>Screw</strong> -on Hinge for RH and 


• Opening angle min. 180˚, 

with version b) 270˚. 

Material: 



coated 

• Pivot pin and molded 

in screws: AISI 304 to a 1 ) 

• Pin: steel, yellow Zinc 

plated 

• Grounding/earthing 

washer: steel, yellow 

Zinc plated 

• Spring: spring steel 

limited current passage 


a) Hinge with screws M5 molded in 218-9001 218-9002 

a 1 

) as a) but grounding/earthing version - 218-9402 

b) Hinge with countersunk holes for M5 218-9003 218-9004 

Grounding/earthing washer for a 1 

), 4 pieces 861-0176.07-00005 

Combination of versions a) and b) on request. 

Version b) made of stainless steel on page 7-200. 

Countersunk machine screws clear and black zinc plated on page 6-041. 

D27/11/02 

A 1/15/03 



Page 

4 - 260 


RH or LH application. 

Opening angle min.180˚,at 

version b) 270˚. 

Material: 



black coated 


in screws: AISI 304 

to a 1 

) 


plated 


washer: 

steel, yellow Zinc plated 





a 1 



Grounding/earthing washer for a 1 

), 4 pieces 800-0411 




D 27/11/02 

A 1/15/03 



Page 

4 - 262 

<strong>Screw</strong> -on Hinge for RH and 


• Opening angle 270˚. 

• Allowing application 

around corner. 

• Combination of versions a) 

and b) on request. 

Material: 



black coated 


in screws: AISI 304 






D 29/08/02 

A 1/15/03 



Page 

4 - 264 



• Opening angle min. 270˚. 

Material: 

a) and b) 




• Pivot pin: AISI 304 

zinc die 

zinc die 

Hinge parts chrome plated black coated 

a) with molded in countersunk screws 218-9124 218-9125 

b) with countersunk holes for M6 218-9109 218-9110 

to b) Countersunk machine screws (clear and black Zinc plated) on page 6-041 


D 29/08/02 

A 1/15/03 



Page 

4 - 270 

<strong>Screw</strong>-on Hinge for RH and 


• Opening angle min. 180˚, 

with version b) 270˚. 

• Combination of versions a) 

and b) on request. 

Material: 



black coated 


in screws: AISI 304 to a 1 ) 


plated 


washer: steel, yellow 

Zinc plated 





a 1 



Grounding/earthing washer to a 1 

), 4 pieces 861-0146.07-00008 




D 27/11/02 

A 1/15/03 


2D <strong>Screw</strong>-on Hinge 

adjustable 

Page 

4 - 271 

2D <strong>Screw</strong>-on Hinge for RH 

or LH application. Opening 

angle max. 270˚. 

• The teeth on the adjusting 

bushings and in the oblong 

holes of the hinge-bodies 

prevent slipping of the 

hinge. 

• In contrast with 

conventional oblong holes, 

the countersunk heads of 

the screws have full contact 

with the adjusting bushings. 

• These bushings completely 

cover the oblong holes, 

preventing deposit of dust 

within the adjusting area. 

• Matching arrow tips mark 

the 0-position. 

Material: 

• Hinge bodies and 

bushings: zinc die 


Version chrome plated black coated 

A 218-9605 218-9606 

B 218-9603 218-9604 

C 218-9601 218-9602 

Countersunk screws on page 6-041. 

D 26/03/98 

A 1/15/03 



Page 

4 - 272 

<strong>Screw</strong>-on Hinge for RH and 


• Opening angle 270˚, 

allowing application around 

corner. 

• Combination of versions on 

request. 

Material: 



black coated 



a) Hinge with 4 countersunk holes for screws M6 218-9205 218-9206 

b) Hinge with 6 countersunk holes for screws M6 218-9207 218-9208 


D 17/05/02 

A 1/15/03 



Page 

4 - 274 

Heavy Duty <strong>Screw</strong>-on Hinge 


Material: 

a) and b) 







a) with different hinge half lengths 218-9209 218-9210 

The short hinge half length is also available with countersunk holes. 

Please refer to page 4-270 and 4-272. 

b) with identical hinge half lengths 218-9211 218-9212 

D 20/06/01 

A 1/15/03 



Page 

4 - 275 

Heavy Duty <strong>Screw</strong>-On hinge 


Material: 

a) and b) 





* The back of the hinge, at 

the marked locations has 

prepared holes which can 

easily be drilled to create 

additional installation holes. 



a) hinge with different half lengths 218-9216 218-9218 

b) hinge with identical half lengths 218-9217 218-9219 

D 25/06/03 

A 10/17/03 



Page 

4 - 278 

<strong>Screw</strong>-on Hinge, opening 

angle 270˚. 

As an alternative please 

refer to the stainless steel 

version on page 7-260. 

Material: 

A), A 1 

) and B) 

• Hinge parts: steel, Zinc 


C) and C 1 

) 

• Hinge, complete: 

steel, chrome plated or 

dull brass plated 

Part No. 

A) Hinge, steel, Zinc plated 267-9003 

A 1 

) Hinge, steel black coated 267-9006 

B) Hinge, as A but with shortened shank 267-9004 

C) Hinge, steel, chrome plated 267-9701 

C 1 

) Hinge, steel, dull brass plated 267-9702 

D 20/07/04 

A 1/15/03

Polyamide Hinge 

Lift-off 

Page 

4 - 280 

Polyamide Hinge 


• Fastening screws M5x~15 

at top and bottom will give 

electrical conductivity. Top 

and bottom part have a 

molded-in plate with 2 

threaded holes M5. This 

construction makes the 

hinge very strong. 

Material: 

• Hinge parts: PA, black 

• Plate insert 

(fully molded-in): 



Polyamide Hinge 224-9001 

<strong>Screw</strong>s and washers are not included. 

D 07/08/01 

A 1/15/03 



Lift-off 

Page 

4 - 282 

<strong>Screw</strong>-on Lift-off Hinge 

Material: 


black coated 


• <strong>Screw</strong>s and lockwashers: 


Part No. 224-9101 

Part No. 224-9102 

4 screws M4x6 DIN84 and 4 lockwashers A4 DIN127 are included. 

D 15/05/01 

A 1/15/03 



Lift-off 

Page 

4 - 283 

Elegant <strong>Screw</strong>-on Hinge for 


• Lift-off. 


Material: 

• zinc die; chrome plated 


<strong>Screw</strong>-on Hinge chrome plated black coated 

224-9105 224-9104 

4 screws M5x6 with under head serrations are included. 

D 01/02/00 

A 1/15/03 


Profile Hinge 

<strong>Screw</strong>-on or Weld-on 

Page 

4 - 284 

Profile Hinge, <strong>Screw</strong>-on or 

Weld-on. 

• We only show the 4 most 

common versions. 

• Many other combinations 

are possible. 

• Please contact DIRAK. 

• Attention: 

The covers for version 1 

and 4 have extremely 

sharp edges. 

INJURY RISK! 

Material: 

• Hinge parts: steel, 

Zinc plated 

• Covers: AISI 301 

Version Description 

Part No. 

Length 55/2.165 with M5 thread in female 

1 part and holes 5.3/0.209 in male part 242-9001 

Supplied with 2 stainless steel hole covers 

2 Length 95/3.740 threaded M5 242-9101 

3 Length 95/3.740 with weld-on stubs 242-9102 

Length 95/3.740 with M5 thread in female 

4 part and holes 5.3/0.209 in male part 242-9103 

Supplied with 2 stainless steel hole covers 

D 04/04/01 

A 1/15/03

Hinge 180˚ 

also with adjacent doors 

Page 

4 - 290 

180˚ Lift-off Hinge 


• The opening angle of 180˚ 

can also be achieved with 

adjacent doors. 

Material: 



coated 


chrome black 

Hinge 210-9002 210-9001 

For bending up to 30mm 210-9003 

(39mm high instead of 29mm) 

D 22/05/01 

A 1/15/03 


Weld-on 180° Hinge 

Heavy Duty, Lift-off 

Page 

4 - 308 

Heavy Duty Weld-on Hinge 

for heavy doors. 

Material: 



• Pin: steel, not plated 

Weld-on Hinge 223-9501 

D 23/05/01 

A 1/15/03 


Weld-on Hinge 

Page 

4 - 310 

Weld-on Hinge 

Material: 



• Pin: steel or brass 

• Washer: brass 

Version A Dimensions Version B 

Steel pin Brass pin L D S d Steel pin Brass pin 

223-9001* 223-9101* 40/ 1.575 8/ 0.315 10/ 0.394 5/ 0.197 223-9201 223-9301 

223-9002 223-9102 50/ 1.969 8/ 0.315 10/ 0.394 5/ 0.197 223-9202 223-9302 

223-9003* 223-9103* 60/ 2.362 10/ 0.394 12/ 0.472 6/ 0.236 223-9203 223-9303 

223-9004* 223-9104* 70/ 2.756 **10/ 0.394 **12/ 0.472 **6/ 0.236 223-9204 223-9304 

223-9005* 223-9105* 80/ 3.150 13/ 0.512 **16/ 0.630 8/ 0.315 223-9205 223-9305 

223-9006 223-9106 90/ 3.543 **13/ 0.512 **16/ 0.630 **8/ 0.315 223-9206 223-9306 

223-9007* 223-9107* 100/ 3.967 16/ 0.630 20/ 0.787 10/ 0.394 223-9207 223-9307 

223-9008 223-9108 120/ 4.724 16/ 0.630 **20/ 0.787 **10/ 0.394 223-9208 223-9308 

223-9009 223-9109 135/ 5.315 18/ 0.709 **22.5/ 0.886 12/ 0.472 223-9209 223-9309 

223-9010 223-9110 150/ 5.906 20/ 0.787 25.5/ 1.004 13/ 0.512 223-9210 223-9310 

223-9011 223-9111 180/ 7.087 20/ 0.787 25.5/ 1.004 **13/ 0.512 223-9211 223-9311 

223-9012 223-9112 200/ 7.874 23/ 0.906 **29/ 1.142 16/ 0.630 223-9212 223-9312 

*ex stock 

** ATTENTION: For reasons of optimizing our manufacturing process, some dimensions have 

slightly changed. The mentioned dimensions are valid from about the middle of 2004 

D 20/07/04 

A 1/15/03


made from profiled steel 

Page 

4 - 315 

Weld-on Hinge for Heavy 

Duty applications, made from 

forged profile steel. 

Material: 

• Hinge: steel 

Part No. Height Length ØKnurl Ø Pin Thickness 

H L D d S 

233-9101 40 / 1.575 60 / 2.362 12 / 0.472 6 / 0.236 5 / 0.197 

233-9102 40 / 1.575 100 / 3.937 12 6 5 

233-9103 50 / 1.969 60 / 2.362 12 6 5 

233-9104 50 / 1.969 100 / 3.937 12 6 5 

233-9201 50 / 1.969 80 / 3.150 15 / 0.591 8 / 0.315 6 / 0.236 

233-9202 * 60 / 2.362 60 / 2.362 15 8 6 

233-9203 * 80 / 3.150 80 / 3.150 15 8 6 

233-9204 * 80 / 3.150 100 / 3.937 15 8 6 

* Pin Ø8 with lubricating nipple available. 

Other dimensions or special shapes on request. 

D 02/05/01 

A 1/15/03


with PA bushings 

Page 

4 - 320 

Hinge for surface mounted 

doors. 


Material: 

• Frame and middle part: 




• Bushings: PA, 

natural color 

chrome plated 

black coated 

Hinge 217-9001 217-9002 

For installation hardware refer to page 6-040. 

D 06/08/01 

A 1/15/03 




Page 

4 - 323 


doors. 



• Pin pivots in 

polyamide bushings. 

Material: 

• Frame part: zinc die, 


coated 

• Door part: mild steel, 

not plated 


• Bushings: polyamide 

Surface of frame part Normal frame part Raised frame part 

chrome plated 217-9201 217-9203 

black coated 217-9202 217-9204 

Countersunk machine screws (clear and black Zinc plated) refer to page 6-041. 

D 06/06/01 

A 1/15/03 




Page 

4 - 326 


doors, <strong>Screw</strong>-on 

• The stainless hinge pin 

pivots in PA bushings. 

• The 2 upper examples of 

applications show the 

asymmetric layout of the 

door part. This layout 

allows for a wide variety of 

door bendings. 

• The knurled pin can be 

replaced by a pin with 

2 C-clips shown on 

page 4-330. 

Material: 

• Door and frame part: 



• Pin: stainless steel, 

AISI 304 

• Bushings: polyamide, 

natural 

Surface Normal frame part Raised frame part 

chrome plated 217-9301 217-9303 

black coated 217-9302 217-9304 

Countersunk machine screws (clear and black Zinc plated) refer to page 6-041. 

D 22/10/01 

A 1/15/03 




Page 

4 - 330 

Hinge with PA bushings 

Material: 



coated 

• Pin: AISI 303 or steel, 

Zinc plated 

• Bushings: PA natural 


Hinge with PA bushings standard frame part raised frame part 

chrome black chrome black 

Pin: steel, Zinc plated 217-9109 217-9101 217-9116 217-9103 

Pin: stainless steel 217-9110 217-9102 217-9117 217-9104 


D 23/05/02 

A 1/15/03 




Page 

4 - 340 

Hinge with PA bushings. 

Material: 



coated 

• Pin: AISI 303 or 




Hinge with PA bushings standard framepart raised frame part 

chrome black chrome black 

Pin: steel, Zinc plated 217-9111 217-9105 217-9118 217-9107 

Pin: stainless steel 217-9112 217-9106 217-9119 217-9108 

Countersunk machine screws white and black galvanized on page 6-041. 

D 23/05/02 

A 1/15/03 



Lift-off 

Page 

4 - 345 

Elegant <strong>Screw</strong>-on Hinge for 

nested/flush constructions. 

• Lift-off. 

• The installation screws 

are concealed. 

• Although designed initially 

for flush constructions, this 

hinge can also be used for 

surface mounted doors 

(refer to RH example of 

application). 

Attention: 

In this case the opening 

angle is only about 130˚. 

• Due to the endless 

number of different 

applications with often 

extremely limited fitting 

space (e.g. LH example of 

application) we do not 

include any screws for 

this hinge. 

• See also page 4-346. 

Material: 

• Zinc die, chrome plated 


<strong>Screw</strong>-on Hinge chrome plated black coated 

RH LH RH LH 

217-9505 217-9506 217-9503 217-9504 

D 06/03/01 

A 1/15/03 



Lift-off 

Page 

4 - 346 

Elegant <strong>Screw</strong>-on hinge for 

nested/flush constructions. 

Lift-off. 

• The opening angle is 

about 180˚. 

• The fitting screws are 

concealed. 

• See also page 4-345, the 

35mm screw – distance 

allows for easier fitting. 

Material: 

• Hinge bodies: 




• Bearing washer: 

Teflon, white or black 

chrome plated 

black coated 

RH LH RH LH 

<strong>Screw</strong>-on Hinge 217-9507 217-9508 217-9509 217-9510 

4 screws M5x8 with under head serrations and a Teflon bearing washer are included. 

D 09/01/03 

A 1/15/03 


<strong>Screw</strong>-on Hinge (Mini) 

zinc die 

Page 

4 - 348 

<strong>Screw</strong>-on Hinge, Mini 


• Pin molded into 

frame part. 

• Lift-off 

Material: 

• Frame- and door part: 

zinc die, black 


Part No. 

Version LH 250-9106 

Version RH (as drawn) 250-9107 

D 12/04/02 

A 1/15/03 


Hinge 3D 

Page 

4 - 350 

3D hinge adjustable 4mm in 

height, width and depth for 

nested/flush doors. 

• The pin out of stainless 

steel is designed forupper 

strain. 

Material: 

• Door and frame part: 

zinc die (zinc finish) 


• Base plate: steel, 

Zinc plated or black 

E-coated 


• Pin: brass, untreated or 

AISI 304 

• Washers: stainless steel 

• Slotted screw: steel, 

Zinc plated or stainless 

steel 

*Base plate: steel, 

E-coated (black) 

Pin: AISI 304 

Adjustment screws: 

stainless steel 

surface 

3D Hinge with pin brass, untreated not plated (zinc finish) black coated 

RH version (as drawn) 217-9402 217-9405 

LH version (mirror view) 217-9403 217-9406 

Not assembled for RH and LH 217-9404 217-9407 

3D Hinge with pin stainless steel AISI 304* 

RH version (as drawn) 217-9408 217-9411 

LH version (mirror view) 217-9409 217-9412 

Not assembled for RH and LH 217-9410 217-9413 

D 02/10/03 

A 1/15/03 




Page 

4 - 355 

<strong>Screw</strong>-on Hinge for flush 

doors, with PA bushings 


Material: 

• Frame part: 


• Door part: steel, 

Zinc plated 


• Bushings: PA, natural 

Part No. 217-9501 

Countersunk machine screws (clear and black zinc plated) refer to page 6-041. 

D 25/06/03 

A 1/15/03 



Page 

4 - 370 


Hinge to be welded in 

door slot 

Material: 

• Hinge flap: 


• Pin with end parts: 


h in mm / inch 

Part No. 

10 / 0.394 240-9201 

12 / 0.472 240-9202 

Part No. 240-9002 

D 17/10/01 

A 1/15/03

Weld–on Hinge 

Page 

4 - 390 

Weld–on Hinge for RH and 

LH applications. Springloaded 

pivot pin for easy 

door removal. 

• The barrel (steel, not 

plated) is welded-in. After 

the painting process, the 

slotted pivot pin, hooked 

pin and spring have to be 

assembled. 

Material: 

• Barrel: steel, not plated 

• Pin with slot: 


• Hooked pin: 


• Spring: Spring steel, 

Zinc plated 

Weld–on Hinge 

Part No. 

a) L= 20 241-9001 

a 1 

) L= 35 241-9002 

Stainless version on request 

D 01/10/01 

A 1/15/03

Hinge with springloaded pin 

Ø4, Ø5 and Ø6mm 

Page 

4 - 392 

*Because some hinge 

bodies have to be welded on 

and painted, we offer these 

hinges loose, not assembled 

• Pre-assembled (see table) 

• Versions Ø5mm are just 

welded on 

• Versions Ø4mm and 

Ø6mm are Welded-on or 

<strong>Screw</strong>ed-on 

Material: 

• Roll: steel, not plated or 



• Spring: stainless steel 

Version Ø4 Ø5 Ø6 Ø6 

(roll: not plated) (roll: Zinc plated) 

loose parts (not assembled) - *245-9105 *245-9106 245-9109 

pre-assembled RH (as drawn) 245-9001 245-9103 245-9101 245-9107 

pre-assembled LH (mirror inverted) 245-9002 245-9104 245-9102 245-9108 


D 28/11/02 

A 1/15/03 



with detent feature for horizontal doors 

Page 

4 - 400 

Heavy Duty hinge with an 

opening angle of 180˚ and 

detent position at 120˚ 

and 0˚. 

Material: 

• Frame part: AISI 440 B, 

untreated, hardened 

• Door part: AISI 440 B, 

black coated, hardened 

• Pins: steel, hardened 

Part No. 


<strong>Screw</strong>-on Hinge ( without detent function ) 250-9104 

D 05/03/01 

A 1/15/03 



51000 RIJEKA, Vukovarska 7b | T/F 051 213 060 

M 091 58 70 744 | hrvatska@metalika-kacin.com 

ZATVARAMO - OTVARAMO - NIVELIRAMO 

- POVEZUJEMO 

Široki izbor okova i pribora za proizvodnju prekidnih i upravljačkih 

ormari ća, 

kućišta 


i drugu tehniku, za ugradnju kod izrade mašinske 

opreme i vozila. 

Brave, zatvarači, 

sustavi zatvaranja 

Kotači - stabilni, okretni 

Šarke, klavirski šarniri, spone 

Standardni elementi za pritezanje 

Ručke, pribor, kopče 

Adapteri za punjenje plinskih medija 

Brtveni gumeni profili 

Plastični čepovi, vijci i elementi 

Plinski amortizeri 

Teleskopske kuglične vodilice 

Transportni valjci i transportna oprema 

Preporučuje se ekipa Metalike Kacin. 

www.metalika-kacin.com 

T/F 051 213 060 | hrvatska@metalika-kacin.com

Screw-on Hinge

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