tungsten carbide production - Resansil
tungsten carbide production - Resansil
tungsten carbide production - Resansil
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CONTENTS<br />
3<br />
PROGRESS<br />
AREAS OF USE<br />
COMPANY PROFILE<br />
SIMON GROUP<br />
RAW MATERIALS<br />
TUNGSTEN CARBIDE PRODUCTION<br />
DEVELOPMENT<br />
TOOLMAKING<br />
MANUFACTURING<br />
SYSTEM PARTNERSHIP<br />
SUPPORT<br />
PAGE [04]<br />
PAGE [06]<br />
PAGE [08]<br />
PAGE [11]<br />
PAGE [12]<br />
PAGE [14]<br />
PAGE [15]<br />
PAGE [16]<br />
PAGE [17]<br />
PAGE [20]<br />
PAGE [21]<br />
01<br />
02<br />
03<br />
04<br />
05<br />
06<br />
07<br />
FOUNDATION DRILLING PAGE [22]<br />
HORIZONTAL DIRECTIONAL DRILLING<br />
[HDD] PAGE [34]<br />
TRENCHING PAGE [35]<br />
MINING AND TUNNELLING PAGE [39]<br />
HYDRAULIC MILLING CUTTERS PAGE [44]<br />
RECYCLING PAGE [46]<br />
TUNGSTEN CARBIDE PAGE [53]
4<br />
PROGRESS<br />
High-performance tools.<br />
Giving the edge to masters<br />
of construction!<br />
Anyone working in construction, agriculture or<br />
recycling is made of tough stuff. The job has to be<br />
done in all weathers and under the most adverse of<br />
conditions. For these men we make our tools to a<br />
standard of quality on which they can rely. These tools<br />
include wear-resistant bits, studs, teeth, cutters and<br />
holders that are durable and thus only need changing<br />
once in a while, work perfectly and are simple to<br />
switch. That saves on construction site costs, and<br />
everyone is able to give of their best: The construction<br />
site team, the machine operator – and the machine<br />
itself, as it can be driven at a high rate of feed.
“The end of a hard, but very productive<br />
day! Thanks to Betek we’ve made<br />
greater progress than with any other<br />
tool system!”
6<br />
AREAS OF USE<br />
milling<br />
drilling<br />
trenching<br />
cutting<br />
1 – Road milling<br />
crushing<br />
stabilising<br />
5 – Foundation drilling<br />
with Betek<br />
tools<br />
9 – Trenching<br />
13 – Agriculture
AREAS OF USE<br />
7<br />
2 – Surface mining<br />
3 – Stabilising<br />
4 – Recycling<br />
6 – Diaphragm wall cutting<br />
7 – Horizontal directional drilling HDD<br />
8 – Mining<br />
10 – Tunnelling 11 – Hydraulic milling cutter 12 – Forest mulching<br />
14 – Rail track construction 15 – Abrasive wear protection 16 – Mine clearing
COMPANY PROFILE<br />
9<br />
Thinking ahead – To stay in<br />
the lead with innovative<br />
products<br />
Betek produces wear parts tipped with <strong>tungsten</strong><br />
<strong>carbide</strong>. The company does so with a level of expertise<br />
based on decades of experience in <strong>tungsten</strong> <strong>carbide</strong><br />
<strong>production</strong>. Using leading edge manufacturing<br />
technology, the entire product range is made at our<br />
site in Aichhalden in the Black Forest. Our team of 140<br />
employees is constantly finding new ways to fine-tune<br />
our activities in development, <strong>production</strong> and sales – in<br />
order to achieve greater efficiency, greater flexibility<br />
and greater customer focus. Product innovations are<br />
created in the process that go on to set new benchmarks<br />
for progress with users all around the globe.<br />
Nor do we ever lose sight of what benefits our<br />
customers most. The result is constant growth and an<br />
excellent global market position in every field, while<br />
our role as a technical pioneer is secured through<br />
numerous patents. Yet, despite all this activity, the<br />
name Betek also stands for continuity and reliability,<br />
shown through adherence to deadlines and a stable<br />
pricing policy.
“Changing tools is back-breaking work.<br />
Anything to make it easier is very welcome.<br />
That’s why I swear by Betek bits!”
SIMON GROUP<br />
11<br />
A solid foundation for growth<br />
Betek is part of the Simon Company Group, to which six further companies also belong. The Group has<br />
evolved from the Karl Simon Company, the roots of which stretch back to 1918.<br />
Central Services, including administration, purchasing, quality management, toolmaking, maintenance,<br />
laboratories, personnel, electronics and training workshops, guarantee a flat hierarchy and flexible<br />
working processes within the Group. The exchange of know-how and close collaboration between its<br />
companies produces above-average levels of innovation with simultaneously high standards of quality<br />
and customer focus.<br />
Every year, the Group offers apprenticeships for young people in an extremely wide variety of jobs. Through<br />
the diversity of the Group’s business activities they are able to find the ideal prerequisites for all-round<br />
training.<br />
Since 1992, the Simon Company Group has belonged to the quoted INDUS Holding AG, which assists in<br />
the areas of finance, accounting, law and taxation and provides at the same time the financial capacity for<br />
innovation and growth.<br />
A strong team.<br />
The other six companies of the Simon Group<br />
FURNITURE FITTINGS<br />
COMPANY GROUP<br />
GALVANIZING<br />
SINTERING TECHNOLOGY<br />
TOOLMAKING
12<br />
RAW MATERIALS<br />
Close inspection.<br />
For quality from the outset<br />
For wear-resistant <strong>tungsten</strong> <strong>carbide</strong> tools the<br />
<strong>tungsten</strong> <strong>carbide</strong> and cobalt have to be of the<br />
highest purity. Our central laboratory therefore<br />
makes a close inspection of all raw material supplies.<br />
Any trace of impurity can have an effect on product<br />
quality. Every other step in the <strong>production</strong> process is<br />
also accompanied by laboratory tests, with our own<br />
powder mixes and granulates, the intermediate and<br />
final products all checked. State of the art equipment<br />
is on hand for the broad array of laboratory<br />
work, such as hardness measurements, magnetic<br />
identification and determining levels of carbon and<br />
oxygen content.
“To say that quality has its price is and isn’t right.<br />
When I add everything up, I’m better off with<br />
Betek. Why Because I simply make huge<br />
savings in time and money!”
14<br />
TUNGSTEN CARBIDE PRODUCTION<br />
1,450 degrees Celsius and<br />
consistently high standards<br />
Precise management of the process is key to achieving quality in <strong>tungsten</strong> <strong>carbide</strong> <strong>production</strong>. This starts<br />
with the composition of the <strong>tungsten</strong> <strong>carbide</strong> powder, which varies depending on the desired characteristics<br />
of the final product. The grain size is also matched precisely to the product’s intended use. For percussive<br />
drilling used in tunnelling, for instance, a grain size of 4 µm is ideal, while for road milling the best size is<br />
20 µm.<br />
As the powder is pressed into shape, the press parameters are electronically monitored. Great stability is<br />
also maintained at the sintering stage of the process, when the pressed forms acquire their outstanding<br />
<strong>tungsten</strong> <strong>carbide</strong> qualities at a temperate of 1,450 degrees Celsius: Great hardness with exactly the right<br />
degree of toughness. This process is accompanied by permanent quality checks. These too are based on<br />
high standards, thus ensuring that the tools are free of cavities, contain the optimum amount of carbon<br />
and have the correct transverse rupture strength.
DEVELOPMENT<br />
15<br />
Flexibility through direct<br />
dialogue with users<br />
The development process at Betek is never a<br />
one-way street, but rather a case of constructive<br />
collaboration between machine manufacturers,<br />
tool users and Betek’s engineers. While innovations<br />
may be produced using ultramodern 3-D CAD<br />
systems, experience is incorporated from the<br />
construction sites of the world. In the process,<br />
we always keep our eye on the interplay between<br />
machine, tool and the job at hand. Thanks to our<br />
many years of experience and through the use of<br />
FEM analyses and rapid prototyping, we are able to<br />
keep the time needed for new developments very<br />
short. This flexibility enables us to respond quickly<br />
to customer requests.
16<br />
TOOLMAKING<br />
Ensuring one matches the other to the n<br />
degree<br />
Consistent tool quality requires precision – and an instinctive feel. The Simon Group’s toolmaking division<br />
is the epitome of both. This is where the moulds for our <strong>tungsten</strong> <strong>carbide</strong> parts are made. And one really<br />
is the same as another down to ±5µm.<br />
The people working here therefore have great specialist knowledge - in electrical discharge machining,<br />
in working with <strong>tungsten</strong> <strong>carbide</strong> and in the expert operation of powerful CAD/CAM systems.<br />
They work in close collaboration with every division of the company, thus enabling us to achieve fast<br />
<strong>production</strong> times for our clients.<br />
And what does all that have to do with you, as a customer of ours It means you can rely on always<br />
having identical tools to hand, always in the very best of shape!<br />
th
MANUFACTURING<br />
17<br />
A clever join of steel<br />
and <strong>tungsten</strong> <strong>carbide</strong><br />
Fully automatic inert protective gas soldering system<br />
Steel and <strong>tungsten</strong> <strong>carbide</strong> – two materials with<br />
totally different expansion coefficients when<br />
subjected to heat. It is nevertheless of steel and<br />
<strong>tungsten</strong> <strong>carbide</strong> that our tools are made: Tungsten<br />
<strong>carbide</strong> for the wear-resistant tip, steel for the<br />
tool shank. As tools can become very hot in use,<br />
extreme tensile stress is generated. This is absorbed<br />
by a special solder that joins the <strong>tungsten</strong> <strong>carbide</strong><br />
tip to the steel section.<br />
We have developed our own methods and<br />
soldering systems for this soldering process,<br />
which is itself carried out on fully automatic<br />
machinery under an inert protective gas – with<br />
full monitoring and documentation of the<br />
manufacturing parameters. The soldering is<br />
also checked for resistance to shearing – all<br />
measures that ensure that our ’masters of<br />
construction’ lose no time due to broken tools.<br />
Inert protective gas soldering system<br />
µm
“You can rely on Betek’s engineers. Whenever<br />
I’ve got difficult ground conditions and need<br />
a quick solution, they’re always there. And<br />
even as a pro, I’ve still learnt a thing or two<br />
from Betek’s training.”
20<br />
SYSTEM PARTNERSHIP<br />
Ensuring progress with system partnerships<br />
System partnerships with machine manufactures, above all with Wirtgen, form the basis of our success<br />
– in every respect. Such partnerships begin with tool development, ensuring that tool, holder and machine<br />
create a perfect system. The coordinated components provide users with great potential for saving money<br />
on operating costs, as the machines runs more smoothly and show less wear, and because the tools rotate<br />
perfectly and are thus in use for longer.<br />
Another incalculable benefit is the great reliability of supply provided by a one-stop shop: Construction site<br />
teams can be certain that their requests and suggestions will be dealt with quickly and result in innovative<br />
product developments.<br />
W<br />
Wirtgen<br />
Job<br />
Machine<br />
Holder system / Drum<br />
Bit
SUPPORT<br />
21<br />
Assistance from experienced<br />
engineers<br />
Just give us a call or send us an e-mail, and we’ll give you advice<br />
on all issues related to our tool systems. This includes advice on<br />
the choice of bit, which has to be matched to the intended job<br />
and the ground conditions.<br />
Changing tools at the right time saves money. We can therefore<br />
tell you how best to use our tool systems – if required, right there<br />
with you on site. Our support includes solving even the trickiest<br />
of problems and can extend all the way to developing new tools.<br />
At Betek, customer service also include training – at our own<br />
plant, with our system partners or at our users’ own premises.
22<br />
FOUNDATION DRILLING<br />
Welding bars<br />
35<br />
38<br />
29<br />
90<br />
70<br />
50<br />
➜<br />
➜<br />
BA01<br />
➜ BA04<br />
➜ BA09<br />
BA90-35 ➜ BA70-38 ➜ BA50-29<br />
26,5<br />
22<br />
42<br />
50<br />
55<br />
90<br />
➜<br />
➜<br />
BA10<br />
➜ BA13<br />
➜ BA24<br />
BA50-26.5 ➜ BA55-22 ➜ BA90-42<br />
32<br />
83<br />
60<br />
52<br />
100<br />
75<br />
➜<br />
➜<br />
BA32<br />
➜ BA38<br />
➜ BFZ26<br />
BA60-32/2 ➜ BA100x52 ➜ BFZ83x75x45/1
FOUNDATION DRILLING<br />
23<br />
Welding bars<br />
Quick change bars<br />
33<br />
65<br />
90<br />
80<br />
➜<br />
➜<br />
BFZ72/B<br />
BFZ65x90x30<br />
➜ BA07<br />
➜ BA80-33/2<br />
Dragon’s tooth<br />
Ø22.5<br />
80<br />
60<br />
88.5<br />
50<br />
39<br />
40<br />
Ø22<br />
➜<br />
BHA02<br />
➜<br />
BFR07<br />
➜<br />
BHR133<br />
➜ BHA60/2<br />
➜<br />
BFR46-22<br />
➜ B10/22-F<br />
Service number + 49 (0) 74 22 / 5 65 -144 Fax + 49 (0) 74 22 / 5 65 -122<br />
www.betek.de · info@betek.de
24<br />
FOUNDATION DRILLING<br />
Flat teeth<br />
70<br />
80<br />
50<br />
Ø38<br />
75<br />
Ø38<br />
100<br />
75<br />
Ø94<br />
Ø30<br />
Ø38<br />
161<br />
Ø30<br />
Ø75<br />
Ø30<br />
➜<br />
BFZ162<br />
➜<br />
BHR112<br />
➜<br />
BHR39<br />
➜ BFZ100x70/2<br />
➜<br />
B75<br />
➜<br />
B48<br />
65<br />
80<br />
155<br />
253<br />
23<br />
65<br />
➜ BFZ65HM<br />
➜<br />
BHF02<br />
➜ BFZ80<br />
➜ BFZ65/2<br />
➜<br />
B65-22<br />
➜ BFZ80<br />
Weld-on teeth<br />
25<br />
71<br />
108<br />
31<br />
110<br />
40<br />
65<br />
25<br />
➜<br />
BHR73<br />
➜<br />
BFZ25R<br />
➜<br />
BFZ96<br />
➜<br />
BHZ80/2<br />
➜ BFZ25-R<br />
➜<br />
BFZ71x25
FOUNDATION DRILLING<br />
25<br />
Pilots<br />
50<br />
50<br />
50<br />
1"-8 UNC<br />
M36<br />
1 1/4 - 5 STUB<br />
ACME THREAD<br />
➜ BP01<br />
➜<br />
BP04<br />
➜<br />
BP51<br />
➜ BP51/1"-HD3<br />
➜<br />
BP51/M36-HD3<br />
➜<br />
BP51x87<br />
1"-8 UNC<br />
M36<br />
➜<br />
➜<br />
BPH02<br />
Threaded bushing GH-1"<br />
➜ BPH01<br />
➜ Threaded bushing GH-M36<br />
Service number + 49 (0) 74 22 / 5 65 -144 Fax + 49 (0) 74 22 / 5 65 -122<br />
www.betek.de · info@betek.de
26<br />
FOUNDATION DRILLING<br />
Round shank cutter bits 11,3 mm / 0,44”<br />
Ø16<br />
Ø8<br />
Ø16<br />
53<br />
53<br />
51<br />
28<br />
28<br />
28<br />
Ø11.3<br />
Ø11.3<br />
Ø11.3<br />
Ø20<br />
Ø17.5<br />
Ø20<br />
➜<br />
BM10<br />
➜<br />
BM11<br />
➜<br />
BM46<br />
➜ BM4-11.3<br />
➜<br />
BM8-11.3<br />
➜<br />
BM3-11.3<br />
Bit holders 11,3 mm / 0,44”<br />
Round shank cutter bits 13 mm / 0,512”<br />
Ø8<br />
Ø8<br />
Ø11.5<br />
57<br />
28<br />
30<br />
25<br />
55<br />
Ø13<br />
Ø13<br />
Ø20<br />
Ø20<br />
➜<br />
BHR03<br />
➜<br />
BM34<br />
➜<br />
BM42<br />
➜<br />
B11<br />
➜<br />
BM8-13/H<br />
➜<br />
BM8-13/HT<br />
Ø16<br />
Ø16<br />
Ø8<br />
55<br />
55<br />
64<br />
28<br />
28<br />
30<br />
Ø13<br />
Ø13<br />
Ø13<br />
Ø19<br />
Ø20<br />
Ø20<br />
➜<br />
BM51<br />
➜<br />
BM62<br />
➜<br />
BM64<br />
➜ BM4-13/HS<br />
➜<br />
BM3-13/H<br />
➜<br />
BM8-13/HS
FOUNDATION DRILLING<br />
27<br />
Round shank cutter bits 14 mm / 0,55”<br />
Ø8<br />
Ø16<br />
Ø8<br />
59<br />
55<br />
55<br />
34<br />
32<br />
32<br />
Ø14<br />
Ø20<br />
Ø14<br />
Ø20<br />
Ø14<br />
Ø20<br />
➜ BM49<br />
➜ BM8-14/HB<br />
➜ BM55<br />
➜ BM4-14/2<br />
Bit holders 14 mm / 0,55”<br />
➜ BM56<br />
➜ BM8-14/2<br />
Ø16<br />
Ø14<br />
Ø26<br />
32<br />
Ø14<br />
55<br />
Ø20<br />
➜ BM60<br />
➜ BM3-14/H<br />
➜ BHR109<br />
➜ B14<br />
Service number + 49 (0) 74 22 / 5 65 -144 Fax + 49 (0) 74 22 / 5 65 -122<br />
www.betek.de · info@betek.de
28<br />
FOUNDATION DRILLING<br />
Round shank cutter bits 15,8 mm / 0,622”<br />
Round shank cutter bits<br />
18,65 mm / 0,735”<br />
Ø8<br />
Ø16<br />
Ø12<br />
26<br />
87<br />
47<br />
Ø18.65<br />
Ø27<br />
➜ BTR02<br />
➜ B43HDK12<br />
Ø16<br />
83.5<br />
44<br />
Ø18.65<br />
Ø27<br />
➜ BTR03<br />
➜ B43/3<br />
Round shank cutter bits 19,4 mm / 0,765”<br />
Ø16<br />
Ø16<br />
86<br />
85<br />
84<br />
45<br />
44<br />
44<br />
65<br />
34<br />
Ø15.8<br />
Ø22<br />
➜<br />
BM07<br />
➜ BHR142<br />
➜<br />
BM8-15.8/FS<br />
➜ B16<br />
Bit holders 18,65 mm / 0,735”<br />
Ø19<br />
Ø42<br />
➜ BHR20<br />
➜ DV8<br />
Ø12<br />
Ø19.4<br />
Ø27<br />
Ø19.4<br />
Ø27<br />
Ø19.4<br />
Ø27<br />
➜<br />
➜<br />
BSH05 ➜ BSH09 ➜ BSK12<br />
B1HDK12 ➜ B3 ➜ B3K
FOUNDATION DRILLING<br />
29<br />
Round shank cutter bits 19,4 mm / 0,765”<br />
Ø9<br />
Ø11<br />
Ø12<br />
84<br />
84<br />
84<br />
44<br />
44<br />
44<br />
Ø19.4<br />
Ø27<br />
Ø19.4<br />
Ø27<br />
Ø19.4<br />
Ø27<br />
➜<br />
➜<br />
BSK15 ➜ BSK16 ➜ BSK17<br />
B1K9K<br />
➜ B1HDK11K<br />
➜ B1HDK12K<br />
Bit holders 19,4 mm / 0,765”<br />
Ø8<br />
Ø20<br />
Ø20<br />
Ø42<br />
86<br />
46<br />
39<br />
Ø19.4<br />
Ø27<br />
➜<br />
BSK19<br />
➜<br />
BHR07<br />
➜<br />
BHR12<br />
➜ B1K8K<br />
➜<br />
DV9<br />
➜<br />
DV12<br />
Service number + 49 (0) 74 22 / 5 65 -144 Fax + 49 (0) 74 22 / 5 65 -122<br />
www.betek.de · info@betek.de
30<br />
FOUNDATION DRILLING<br />
Round shank cutter bits 25 mm / 1”<br />
Ø9.1<br />
Ø12<br />
Ø15<br />
118<br />
121<br />
61<br />
64<br />
Ø25<br />
Ø33<br />
Ø25<br />
Ø38<br />
➜<br />
BTK03<br />
➜<br />
BTK10<br />
➜ B40HDK12<br />
➜<br />
B40HDS<br />
Ø16<br />
Ø30<br />
Ø17.5<br />
121<br />
121<br />
123.5<br />
64<br />
64<br />
66.5<br />
Ø25<br />
Ø33<br />
Ø25<br />
Ø44<br />
Ø25<br />
Ø38<br />
➜<br />
BTK16<br />
➜<br />
BTK26<br />
➜<br />
BTK70<br />
➜<br />
B40/3 ➜ B40J1HBL ➜ B40K17.5<br />
Ø15<br />
64<br />
64<br />
121<br />
64<br />
Ø25<br />
Ø33<br />
➜<br />
BTK01<br />
➜ B40K9<br />
Ø22<br />
Ø19<br />
64<br />
Ø25<br />
Ø60<br />
121<br />
Ø25<br />
Ø60<br />
121<br />
Ø25<br />
Ø60<br />
121<br />
➜<br />
BTK80<br />
➜ BTK81<br />
➜ BTK82<br />
➜<br />
WR8-E<br />
➜ WR-15<br />
➜ WR6-SG
FOUNDATION DRILLING<br />
31<br />
Round shank cutter bits<br />
25 mm / 1”<br />
Bit holders 25 mm / 1”<br />
Ø24.4<br />
Ø25.5<br />
Ø25.5<br />
44<br />
Ø54<br />
Round shank cutter bits 38 / 30 mm<br />
Ø17.5<br />
Ø19<br />
Ø19<br />
125<br />
125<br />
140<br />
65<br />
65<br />
80<br />
121<br />
64<br />
Ø25<br />
Ø42<br />
➜ BTK87<br />
➜ B40/9<br />
➜ BHR31<br />
➜ DV25<br />
➜ BHR121<br />
➜ DV25KS<br />
Ø30<br />
Ø38<br />
Ø50<br />
Ø30<br />
Ø38<br />
Ø50<br />
Ø30<br />
Ø38<br />
Ø50<br />
➜<br />
BKH28<br />
➜<br />
BKH40<br />
➜ BKH41<br />
➜ B47K17.5-H<br />
➜<br />
B47K19-H<br />
➜<br />
B47K19LK80-H<br />
Service number<br />
+ 49 (0) 74 22 / 5 65 -144 Fax + 49 (0) 74 22 / 5 65 -122<br />
www.betek.de · info@betek.de
32<br />
FOUNDATION DRILLING<br />
Round shank cutter bits 38 / 30 mm<br />
Bit holders 38 / 30 mm<br />
Ø22<br />
Ø30<br />
Ø38<br />
Ø66<br />
Ø30<br />
Ø38<br />
Ø60<br />
➜ BKH47<br />
➜ BKH81<br />
➜ B47K30/60-H<br />
Accessories<br />
Ø38<br />
Ø72<br />
Ø30<br />
➜<br />
BHR113<br />
➜ BZ12<br />
➜<br />
BRV02<br />
➜ B43K<br />
➜ Bit puller for H series<br />
civil engineering<br />
➜<br />
BRV-G88/L<br />
W 76x1/6"<br />
100<br />
40<br />
38<br />
38<br />
130.5<br />
124<br />
70.5<br />
64<br />
Ø30<br />
Ø38<br />
Ø50<br />
Ø30<br />
➜ B47K22-H<br />
➜ BHR38<br />
➜ B43H<br />
Screw connections<br />
➜<br />
BRV03<br />
➜<br />
BRV08<br />
➜ BRV32<br />
➜ BRV-K88/L<br />
➜<br />
BRV75/38LV<br />
➜ BRV-AK
Name<br />
Application/<br />
Info.<br />
Product<br />
code<br />
Screw connections for walls 30 mm thick<br />
BRV-G46-14<br />
BRV-K46-14<br />
BRV60/29/4<br />
d=460<br />
d=460<br />
–<br />
BRV19<br />
BRV18<br />
BRV20<br />
Screw connections for walls 40 mm thick<br />
BRV-G64/B<br />
BRV-K64/B<br />
BRV-G64/L<br />
BRV-K64/L<br />
BRV-G88/L<br />
BRV-K88/L<br />
BRV-G118/L<br />
BRV-K118/L<br />
BRV-G150/L<br />
BRV-K150/L<br />
BRV-G80-100-B<br />
BRV-K80-100-B<br />
BRV75/38LV<br />
BRV75/38LV/4<br />
BRV75/37/12°/BV<br />
BRV75/38LV/4<br />
O-Ring 5x60<br />
d=620 - 640<br />
d=620 - 640<br />
d=620 - 640<br />
d=620 - 640<br />
d=880<br />
d=880<br />
d=1180<br />
d=1180<br />
d=1500 - 1800<br />
d=1500 - 1800<br />
d=800 - 1000<br />
d=800 - 1000<br />
(6kt.SW27)<br />
(4kt.SW26)<br />
–<br />
(4kt.SW29)<br />
–<br />
BRV04<br />
BRV05<br />
BRV14<br />
BRV15<br />
BRV02<br />
BRV03<br />
BRV06<br />
BRV07<br />
BRV12<br />
BRV11<br />
BRV30<br />
BRV31<br />
BRV08<br />
BRV10<br />
BRV16<br />
BRV23<br />
SI116<br />
Screw connections for walls 50 mm thick<br />
BRV75/48/4<br />
BRV-G140-23<br />
BRV-K140-24,5<br />
Other<br />
–<br />
d=1400 - 1500<br />
d=1400 - 1500<br />
BRV17<br />
BRV21<br />
BRV22<br />
BRV-AK (Stop wedges) BRV32
34<br />
HORIZONTAL DIRECTIONAL<br />
DRILLING [HDD]<br />
Weld-on teeth<br />
18<br />
Ø16<br />
23<br />
18<br />
Round shank cutter bits 11,3 mm / 0,44” + 15,8 mm / 0,622” + Special type<br />
Ø16<br />
Ø16<br />
Ø15<br />
51<br />
66<br />
90<br />
28<br />
32<br />
52.5<br />
40<br />
52<br />
34<br />
33<br />
Service number<br />
+ 49 (0) 74 22 / 5 65 -144<br />
Fax + 49 (0) 74 22 / 5 65 -122<br />
➜<br />
BFZ144<br />
➜<br />
BFZ158<br />
➜<br />
BFZ18/L<br />
➜<br />
BFZ3<br />
Ø15<br />
50<br />
➜ BFZ207<br />
➜<br />
BFZ260<br />
➜<br />
BFZ87<br />
➜ BFZ1<br />
➜<br />
BFZ42x40x23<br />
➜<br />
BFZ18/2<br />
Ø11.3<br />
Ø20<br />
Ø15.8<br />
Ø21<br />
Ø28.3<br />
Ø34<br />
➜<br />
BM46<br />
➜ BM73<br />
➜<br />
BSR110<br />
➜<br />
BM3-11.3<br />
➜<br />
BM3-15.8/F<br />
➜ BSR15/S28
TRENCHING<br />
35<br />
Round shank cutter bits<br />
19,4 mm / 0,765”<br />
Round shank cutter bits<br />
22 mm / 0,875”<br />
Ø16<br />
Ø11<br />
96,5<br />
45<br />
Ø22<br />
Ø31<br />
➜<br />
➜<br />
BC01<br />
B1HDK11/22/S<br />
Ø22<br />
Ø17.2<br />
Ø11<br />
94<br />
87<br />
87<br />
52<br />
45<br />
45<br />
100<br />
46<br />
Ø19.4<br />
Ø38<br />
➜ BC26<br />
➜ B3KS<br />
Ø22<br />
Ø38<br />
Ø22<br />
Ø38<br />
Ø22<br />
Ø31<br />
➜ BC03<br />
➜ B8S/22<br />
➜ BC04<br />
➜ B5S/22<br />
➜ BC05<br />
➜ B1HDK11/22<br />
Service number + 49 (0) 74 22 / 5 65 -182 Fax + 49 (0) 74 22 / 5 65 -181<br />
www.betek.de · info@betek.de
36<br />
TRENCHING<br />
Round shank cutter bits 22 mm / 0,875”<br />
Ø16<br />
Ø12<br />
Ø12<br />
98,5<br />
106<br />
42<br />
46<br />
Ø22<br />
Ø38<br />
Ø22<br />
Ø27<br />
➜<br />
BC36<br />
➜<br />
BC39<br />
➜<br />
B1-12/22/SI26<br />
➜<br />
B1-12KS/22<br />
Ø24.4<br />
Ø16<br />
86<br />
87<br />
44<br />
45<br />
102,5<br />
46<br />
Ø22<br />
Ø38<br />
➜ BC33<br />
➜ B3KS22<br />
Ø16<br />
87<br />
45<br />
Ø22<br />
Ø38<br />
Ø22<br />
Ø38<br />
Ø22<br />
Ø27<br />
➜ BC41<br />
➜ B3S/22<br />
➜<br />
➜<br />
BC43<br />
➜ BC49<br />
B9/22 ➜ B3/22<br />
Bit holders 22 mm / 0,875”<br />
Ø22.5<br />
Ø22.5<br />
Ø22.5<br />
Ø42<br />
44<br />
42<br />
➜<br />
➜<br />
BHR120OL<br />
➜ BHR27<br />
➜ BHR30<br />
B22S ➜ DV8/22 ➜ DV22
TRENCHING<br />
37<br />
Round shank cutter bits 25 mm / 1”<br />
Ø12<br />
Ø17.5<br />
Ø19<br />
141.5<br />
141.5<br />
141.5<br />
64<br />
64<br />
64<br />
Ø25<br />
Ø44<br />
Ø25<br />
Ø44<br />
Ø25<br />
Ø48<br />
➜<br />
BTK07<br />
➜ BTK11<br />
➜ BTK14<br />
➜<br />
B40KS12/44<br />
➜ B40KS17.5/44<br />
➜ B40KS19/48<br />
Ø15<br />
Ø19<br />
Ø12<br />
141.5<br />
141.5<br />
141.5<br />
64<br />
64<br />
64<br />
Ø25<br />
Ø44<br />
Ø25<br />
Ø60<br />
Ø25<br />
Ø60<br />
➜<br />
BTK29<br />
➜ BTK62<br />
➜ BTK63<br />
➜<br />
B40KS15/44<br />
➜ B40KS19/60<br />
➜ B40KS12/60<br />
Service number + 49 (0) 74 22 / 5 65 -182 Fax + 49 (0) 74 22 / 5 65 -181<br />
www.betek.de · info@betek.de
38<br />
TRENCHING<br />
Round shank cutter bits 25 mm / 1”<br />
Ø15<br />
Ø12<br />
Ø15<br />
141.5<br />
118<br />
121<br />
64<br />
61<br />
64<br />
Ø25<br />
Ø60<br />
Ø25<br />
Ø33<br />
Ø25<br />
Ø38<br />
➜<br />
➜<br />
BTK64<br />
➜ BTK03<br />
➜ BTK10<br />
B40KS15/60 ➜ B40HDK12 ➜ B40HDS<br />
Bit holders 25 mm / 1”<br />
Ø25.5<br />
66<br />
54<br />
➜<br />
BHR34<br />
➜<br />
BHR121<br />
➜<br />
DV40VS<br />
➜<br />
DV25KS<br />
Accessories<br />
Lock washer<br />
➜<br />
BZ22 ➜ BZ27 ➜<br />
SI79/K<br />
➜<br />
Bit puller<br />
➜<br />
Assembly tool<br />
➜ Lock washer
MINING AND TUNNELLING<br />
39<br />
Holder bushing<br />
119<br />
29<br />
Ø30<br />
Ø50<br />
Ø72<br />
➜<br />
➜<br />
BR71<br />
BR49.8-35-119<br />
Round shank cutter bits 35 mm / 1,38”<br />
Ø19<br />
Ø19<br />
Ø24.4<br />
183<br />
183<br />
190<br />
89<br />
89<br />
96<br />
Ø34.7<br />
Ø55<br />
Ø34.7<br />
Ø55<br />
Ø34.7<br />
Ø55<br />
➜<br />
➜<br />
BSR111<br />
➜ BSR112<br />
➜ BSR68<br />
BSR19LK89/S35-H/E ➜ BSR19LK89/S35-K/E ➜ BSR24LK96/S35-K<br />
Service number + 49 (0) 74 22 / 5 65 -202 Fax + 49 (0) 74 22 / 5 65 -181<br />
www.betek.de · info@betek.de
40<br />
MINING AND TUNNELLING<br />
Round shank cutter bits 38 mm / 1,5”<br />
Round shank cutter bits<br />
43/35mm<br />
Ø25<br />
Ø22<br />
Ø22<br />
147<br />
147<br />
222<br />
70<br />
70<br />
102<br />
Ø38<br />
Ø57<br />
Ø38<br />
Ø58<br />
Ø35<br />
Ø43<br />
Ø60<br />
➜<br />
➜<br />
BSR46<br />
➜ BSR72<br />
➜ BSR70<br />
BSR25LK70/S38-K ➜ BSR22/S38-K ➜ BSR22LK102/S35x43-H<br />
Round shank cutter bits 30 / 38 mm<br />
Ø24.4<br />
Ø25<br />
146<br />
70<br />
Ø30<br />
Ø38<br />
Ø60<br />
➜ BKF08<br />
➜ B47K24LK70-F<br />
Ø19<br />
Ø17.5<br />
Ø12<br />
138.5<br />
144,5<br />
138,5<br />
64<br />
70<br />
64<br />
153<br />
77<br />
Ø30<br />
Ø38<br />
Ø70<br />
➜ BKF10<br />
➜ B47K25-F<br />
➜ SI35/22<br />
➜ Lock washer<br />
Ø30<br />
Ø38<br />
Ø60<br />
Ø30<br />
Ø38<br />
Ø60<br />
Ø30<br />
Ø38<br />
Ø60<br />
➜<br />
BKS111<br />
➜<br />
BKS112<br />
➜<br />
BKS117<br />
➜ B47K19/60<br />
➜<br />
B47K17.5LK70/60<br />
➜<br />
B47K12/60
MINING AND TUNNELLING<br />
41<br />
Ø22<br />
Ø12<br />
Ø19<br />
138.5<br />
64<br />
Ø30<br />
Ø38<br />
Ø48<br />
Ø30<br />
Ø38<br />
Ø48<br />
➜<br />
BKS13<br />
➜<br />
BKS39<br />
➜ B46K12LK77<br />
➜<br />
B47K19<br />
Bit holders 30 / 38 mm<br />
Ø12<br />
Ø38<br />
Ø66<br />
138.5<br />
64<br />
138.4<br />
151.5<br />
63.9<br />
77<br />
Ø30<br />
Ø38<br />
Ø52<br />
➜<br />
BKS124<br />
➜ B47K22/P<br />
Circlip<br />
2.5<br />
Ø30<br />
Ø38<br />
Ø50<br />
Ø30<br />
➜ BKS75<br />
➜ B46K12<br />
➜ BHR38<br />
➜ B43H<br />
➜ SR51<br />
➜ Circlip<br />
Service number + 49 (0) 74 22 / 5 65 -202 Fax + 49 (0) 74 22 / 5 65 -181<br />
www.betek.de · info@betek.de
42<br />
MINING AND TUNNELLING<br />
Round shank cutter bits 30 mm / 1,18”<br />
Ø15<br />
Ø17.5<br />
Ø17.5<br />
146<br />
172<br />
159<br />
64<br />
90<br />
77<br />
Ø30<br />
Ø52<br />
Ø30<br />
Ø48<br />
Ø30<br />
Ø60<br />
➜ BGK05<br />
➜ BGK16<br />
➜<br />
BGK19<br />
➜ B47GK15/3-K<br />
➜ B47GK17.5LK90-K<br />
➜<br />
B47GK17.5LK77-K<br />
Ø22<br />
Ø22<br />
Ø11<br />
146<br />
159<br />
160<br />
64<br />
77<br />
84<br />
Ø30<br />
Ø52<br />
Ø30<br />
Ø60<br />
Ø30<br />
Ø51<br />
➜<br />
BGK38<br />
➜<br />
BGK77<br />
➜<br />
BGK81<br />
➜ B47GK22-K<br />
➜ B47GK22LK77/60-K<br />
➜<br />
B46GK11-4F-K<br />
Bit holders 30 mm / 1,18”<br />
Micro-tunnelling<br />
Ø30<br />
Ø30.4<br />
70<br />
80<br />
66.5<br />
87<br />
➜<br />
BHR35<br />
➜<br />
BHR75<br />
➜<br />
BFM07<br />
➜<br />
B30.65<br />
➜ B30.65H<br />
➜ BFM144x70
MINING AND TUNNELLING<br />
43<br />
Micro-tunnelling<br />
100<br />
50<br />
70<br />
60<br />
87<br />
126<br />
➜<br />
BFM08<br />
➜ BFM16<br />
➜<br />
BFM71<br />
➜<br />
BFM112x50/S<br />
➜<br />
BFM144x86x70<br />
➜ BFM183x126x100<br />
38<br />
50<br />
60<br />
50<br />
50<br />
56.5<br />
➜<br />
BFZ163<br />
➜<br />
BFZ35M<br />
➜<br />
BFZ51<br />
➜<br />
BFZ56<br />
➜<br />
BFZ38/M<br />
➜ BFZ51<br />
Service number<br />
+ 49 (0) 74 22 / 5 65 -202 Fax + 49 (0) 74 22 / 5 65 -181<br />
www.betek.de · info@betek.de
44<br />
HYDRAULIC MILLING CUTTERS<br />
Round shank cutter bits 30 mm / 1,18”<br />
Ø17.5<br />
Ø25<br />
Ø17.5<br />
70<br />
77<br />
Ø30<br />
Ø54<br />
153<br />
Ø30<br />
Ø70<br />
146<br />
➜<br />
BGS09<br />
➜<br />
BGS16<br />
➜<br />
B47GK17.5LK77<br />
➜<br />
B47GK25LK70/70<br />
Ø30<br />
Ø17.5<br />
153<br />
151<br />
77<br />
75<br />
Ø30<br />
Ø70<br />
Ø30<br />
Ø55<br />
➜<br />
BGS20<br />
➜<br />
BGS80<br />
➜ B47GK30LK77/70<br />
➜<br />
B47GK17.5LK75<br />
Ø19<br />
Ø17.5<br />
140<br />
151<br />
146<br />
64<br />
75<br />
70<br />
64<br />
Ø30<br />
Ø50<br />
140<br />
➜<br />
BGS17<br />
➜ B47GK17.5<br />
Ø17.5<br />
153<br />
75<br />
Ø30<br />
Ø60<br />
➜<br />
BGS66<br />
➜ B47GK17.5LK77/60<br />
Ø22<br />
Ø30<br />
Ø70<br />
Ø30<br />
Ø70<br />
Ø30<br />
Ø70<br />
➜<br />
BGS88<br />
➜<br />
BGS89<br />
➜<br />
BGS90<br />
➜ B47GK19/70-E<br />
➜ B47GK17.5LK75-E<br />
➜<br />
B47GK22LK70-E
HYDRAULIC MILLING CUTTERS<br />
45<br />
Round shank cutter bits<br />
30 mm / 1,18”<br />
Bit holders 30 mm / 1,18”<br />
Ø9<br />
Ø30<br />
66.5<br />
➜<br />
BHR35<br />
➜ B30.65<br />
Round shank cutter bits<br />
25 mm / 1”<br />
Ø7<br />
Round shank cutter bits<br />
19,4 mm / 0,765”<br />
Ø7<br />
Ø30<br />
Ø66<br />
126.5<br />
104<br />
50<br />
51<br />
143.5<br />
64<br />
Ø30<br />
Ø60<br />
➜<br />
BSR58<br />
➜ BSR9/LK64/S30<br />
Ø25<br />
Ø38<br />
Ø19.4<br />
Ø38<br />
➜ BHR94<br />
➜<br />
BSR78<br />
➜<br />
BSR63<br />
➜ B43G<br />
➜<br />
BSR7LK51.5/S25-KS<br />
➜<br />
BSR7LK50/S20-F<br />
Service number + 49 (0) 74 22 / 5 65 -202 Fax + 49 (0) 74 22 / 5 65 -181<br />
www.betek.de · info@betek.de
46<br />
RECYCLING<br />
Bandit<br />
25.5<br />
19.6<br />
71<br />
142<br />
7/8"-14 UNF<br />
➜<br />
➜ BFZ195<br />
➜ BFZ212<br />
➜<br />
BFS70x50x22<br />
➜ BFZ142x25-7/8”<br />
25<br />
142<br />
142<br />
50<br />
7/8"-14 UNF<br />
BFS291<br />
➜ BFZ142x25-7/8”/5<br />
12.2<br />
32<br />
142<br />
142<br />
7/8"-14 UNF<br />
7/8"-14 UNF<br />
7/8"-14 UNF<br />
➜<br />
BFZ223<br />
➜ BFZ232<br />
➜ BFZ262<br />
➜<br />
BFZ142x25/HS<br />
➜ BFZ142x40-7/8”<br />
➜ BFZ142x32-7/8”<br />
Duratech<br />
30<br />
83<br />
28<br />
38<br />
➜<br />
BFS142<br />
➜<br />
BFS146<br />
➜<br />
BHS14<br />
➜<br />
BFS45x40x83/2<br />
➜ BFS195x117x30/1<br />
➜<br />
BHS227x205x30
RECYCLING<br />
47<br />
Duratech<br />
Jenz<br />
35<br />
99<br />
80<br />
➜ BHS32<br />
➜ BHS232x202x35<br />
➜<br />
➜<br />
BFS184<br />
BFS99x80/2<br />
Morbark<br />
101<br />
115.5<br />
108<br />
74<br />
84<br />
81<br />
➜ BFS23/1<br />
➜<br />
BFS219<br />
➜<br />
BFS236<br />
➜ BFS103x80/1<br />
➜ BFS116x74x52/1<br />
➜<br />
BFS108x84x45<br />
Service number<br />
+ 49 (0) 74 22 / 5 65 -182 Fax + 49 (0) 74 22 / 5 65 -181<br />
www.betek.de · info@betek.de
➜<br />
➜ BFS70x70x46/1<br />
Vermeer<br />
BFS153<br />
70<br />
68<br />
BFS105x70x56<br />
➜<br />
➜<br />
Seppi<br />
BFS18<br />
70<br />
➜<br />
➜<br />
PPC<br />
BFS70x70x46/3<br />
BFS70x70x46/7<br />
➜<br />
➜<br />
BFS121<br />
68<br />
68<br />
BFS265<br />
68<br />
68<br />
➜<br />
➜ BFS40x40/A/78<br />
Plaisance<br />
BFS15<br />
78<br />
46<br />
RECYCLING<br />
48<br />
➜<br />
➜<br />
➜<br />
➜<br />
BFS116x74x52/2 BFS80x58x133/1 BFS86x60/1<br />
➜<br />
➜<br />
BFS253<br />
115.5<br />
72<br />
BFS274<br />
133<br />
82<br />
BFS88<br />
86<br />
62<br />
➜<br />
➜ BFS116x74x52/4<br />
BFS335<br />
115.5<br />
74<br />
Morbark
RECYCLING<br />
49<br />
Vermeer<br />
60<br />
94<br />
25<br />
74<br />
➜ BFS286<br />
➜ BFS94x78x50<br />
➜ BHS15<br />
➜ BHS298x241x60<br />
Weld-on teeth<br />
➜ BFS266<br />
➜ BFS200x137x49/L/2<br />
78<br />
60<br />
25,5<br />
38<br />
19<br />
➜ BFS418<br />
➜<br />
BFS21<br />
➜ BFZ133<br />
➜ BFS200x137x49/L/4<br />
➜<br />
BFS40x40x78/3<br />
➜<br />
BFZ60x19/2<br />
Service number<br />
+ 49 (0) 74 22 / 5 65 -182 Fax + 49 (0) 74 22 / 5 65 -181<br />
www.betek.de · info@betek.de
50<br />
RECYCLING<br />
Rayco<br />
13.5<br />
13.5<br />
13.5<br />
58<br />
56<br />
56<br />
➜<br />
BFS304<br />
➜<br />
BFS305<br />
➜<br />
BFS306<br />
➜ BFS65x58x14<br />
➜<br />
BFS65x57x14/R<br />
➜<br />
BFS65x57x14/L<br />
63<br />
63<br />
63<br />
M16x1.5<br />
5/8"-18 UNF<br />
72<br />
72<br />
72<br />
➜<br />
BHS43<br />
➜<br />
BHS44<br />
➜<br />
BHS46<br />
➜ BHS72x63x25/S<br />
➜ BHS72x63x25/G<br />
➜<br />
BHS72x63x25/G/Z<br />
Sandberger / Neuson<br />
228<br />
290<br />
102<br />
162<br />
➜ BFS221<br />
➜ BFS220x100x12<br />
➜<br />
➜<br />
BFS258<br />
BFS290x162x12/Re
TUNGSTEN CARBIDE<br />
53<br />
In all shapes, sizes and grades<br />
We would be pleased to advise you on the many options for<br />
using <strong>tungsten</strong> <strong>carbide</strong> and, on request, can also produce<br />
unusual shapes for you.<br />
Just tell us what problem you have with abrasive wear.<br />
We'll find you an economic solution – even for areas<br />
of use where until now steel has provided the abrasive<br />
wear protection.<br />
Our guarantee: We always match the <strong>tungsten</strong> <strong>carbide</strong><br />
grade to the intended use. That ensures the necessary<br />
toughness while simultaneously providing good resistance<br />
against wear.<br />
Grade overview<br />
Shown here are the reference values of the Betek <strong>tungsten</strong> <strong>carbide</strong> grades suited to your application.<br />
Grade<br />
TC<br />
weight-%<br />
Co<br />
weight-%<br />
TiC/<br />
TaNbC<br />
weight-%<br />
Average<br />
grain size<br />
µm<br />
Density<br />
g/cm³<br />
Hardness<br />
HV 10<br />
Hardness<br />
HRA<br />
Transverse<br />
rupture<br />
strength<br />
N/mm²<br />
B-10 F<br />
94,0<br />
6,0<br />
< 0,20<br />
4<br />
14,90<br />
1475<br />
89,8<br />
2900<br />
B-10 F2<br />
94,0<br />
6,0<br />
–<br />
3<br />
14,90<br />
1535<br />
90,3<br />
3000<br />
B-15<br />
92,5<br />
7,5<br />
< 0,20<br />
4<br />
14,75<br />
1350<br />
88,8<br />
2800<br />
B-20<br />
90,5<br />
9,5<br />
< 0,20<br />
4<br />
14,55<br />
1300<br />
88,4<br />
2800<br />
B-25<br />
90<br />
10<br />
–<br />
6<br />
14,50<br />
1200<br />
87,5<br />
2800<br />
B-30<br />
89,0<br />
11,0<br />
–<br />
6<br />
14,40<br />
1150<br />
87,0<br />
2800<br />
B-40<br />
85,0<br />
15,0<br />
–<br />
6<br />
14,00<br />
1050<br />
85,8<br />
2800<br />
B-10 G<br />
94,0<br />
6,0<br />
< 0,20<br />
20<br />
14,90<br />
1200<br />
87,6<br />
2200<br />
B-20 G<br />
91,5<br />
8,5<br />
< 0,20<br />
20<br />
14,65<br />
1100<br />
86,5<br />
2100<br />
B-25 G<br />
90,5<br />
9,5<br />
–<br />
25<br />
14,55<br />
1050<br />
85,8<br />
2100<br />
B-40 G<br />
85,0<br />
15,0<br />
< 0,20<br />
20<br />
14,00<br />
900<br />
84,8<br />
2000<br />
Service number<br />
+ 49 (0) 74 22 / 5 65 -256 Fax + 49 (0) 74 22 / 5 65 -181<br />
www.betek.de · info@betek.de
© BETEK GmbH · Edition 2007 · 5000 · Subject to technical changes · Atelier Türke<br />
US<br />
GB<br />
BETEK Bergbau- und Hartmetalltechnik<br />
Karl-Heinz Simon GmbH & Co. KG<br />
Sulgener Str. 19-23<br />
D-78733 Aichhalden Germany<br />
Tel +49(0)7422/565-0<br />
Fax+49(0)7422/565-122<br />
info@betek.de<br />
www.betek.de
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