Rexroth SYNAX 200 Modular system solution for ... - Bosch Rexroth
Rexroth SYNAX 200 Modular system solution for ... - Bosch Rexroth Rexroth SYNAX 200 Modular system solution for ... - Bosch Rexroth
Rexroth SYNAX 200 Modular system solution for shaftless printing and converting machines Flexible printing with high productivity
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<strong>Rexroth</strong> <strong>SYNAX</strong> <strong>200</strong><br />
<strong>Modular</strong> <strong>system</strong> <strong>solution</strong> <strong>for</strong> shaftless<br />
printing and converting machines<br />
Flexible printing with high productivity
2<br />
<strong>Rexroth</strong> <strong>SYNAX</strong> <strong>200</strong>,<br />
– your route to a more productive future<br />
Greater flexibility, more speed, higher precision – the market has high demands<br />
in modern printing and converting machines. How can you meet these demands,<br />
provide security <strong>for</strong> the future and stay ahead of your competitors<br />
The <strong>solution</strong> is <strong>SYNAX</strong> <strong>200</strong> from <strong>Rexroth</strong> – the pioneer of shaftless drive technology.<br />
Our experience<br />
– your advantage<br />
With our shaftless motion control<br />
<strong>system</strong>s <strong>solution</strong>, we successfully<br />
pioneered a new era of modern<br />
mechanical engineering as early as<br />
1994. Thus, our global net of<br />
<strong>system</strong> specialists has the longest<br />
practical experience with printing<br />
and converting machines worldwide.<br />
In close cooperation with our<br />
customers, our innovative <strong>system</strong>s<br />
have been continually developed<br />
and optimized – resulting in a<br />
technical and economic advantage<br />
<strong>for</strong> machine manufacturers and<br />
end-users.<br />
One <strong>system</strong> <strong>solution</strong><br />
– <strong>for</strong> all applications<br />
Large newspaper plants, printing<br />
machines <strong>for</strong> packaging or commercial<br />
printing, narrow web<br />
machines <strong>for</strong> labels and <strong>for</strong>ms or<br />
converting of paper, foil, cardboard<br />
and corrugated board – the <strong>system</strong>s<br />
<strong>solution</strong> <strong>SYNAX</strong> <strong>200</strong> offers suitable<br />
motion control functions <strong>for</strong> all<br />
types of applications.<br />
More than 6,000 control <strong>system</strong>s<br />
in over 2,000 highly-productive<br />
printing and converting machines<br />
around the world prove that our<br />
customers have confidence in<br />
<strong>Rexroth</strong> shaftless motion and<br />
drive technology.<br />
Convincing advantages<br />
• standardized machine units<br />
• maximum manufacturing per<strong>for</strong>mance<br />
• fast <strong>for</strong>mat and product change<br />
• reduced paper waste<br />
• highest product quality<br />
• less energy consumption<br />
• simple operation<br />
• high reliability<br />
• lower maintenance costs<br />
• reduced total costs <strong>for</strong> manufacturing<br />
• easy expansion of the installation
3<br />
Newspaper printing<br />
Commercial printing<br />
Rotogravure printing<br />
<strong>for</strong> packaging<br />
Flexogravure printing<br />
Corrugated board printing<br />
Label printing<br />
Forms printing<br />
Converting<br />
“Shaftless driven” – <strong>for</strong> the advantages of<br />
<strong>Rexroth</strong> shaftless drive technology<br />
Bag production<br />
Folding box production<br />
Corrugated converting
4<br />
The decisive advantages in competition<br />
– innovation with high economic efficiency<br />
Innovative machine concepts<br />
<strong>Rexroth</strong> modular controls and<br />
drives are the basis <strong>for</strong> the development<br />
of new and innovative<br />
machines with the “electronic line<br />
shaft”.<br />
With a decentralized or centralized<br />
automation concept – using<br />
<strong>SYNAX</strong> <strong>200</strong>, you as a machine<br />
manufacturer will be at the <strong>for</strong>efront<br />
of the technological trend<br />
in the market.<br />
With <strong>SYNAX</strong> <strong>200</strong>, the user will<br />
enjoy the advantages of highlyflexible<br />
and efficient production<br />
machines. Getting more out of<br />
your machine, and increasing your<br />
competitiveness – that’s what<br />
“shaftless driven” stands <strong>for</strong>.<br />
More flexibility<br />
Simpler standardization of machine<br />
units because of fewer mechanical<br />
components and auxiliary equipment<br />
opens the way to serial production.<br />
Thus, you’ll be flexible in<br />
the configuration of your machine.<br />
Setting up <strong>for</strong> a new product takes<br />
place at the push of a button. The<br />
result: a minimum of mechanical<br />
retooling, machine setting in<br />
record time, and thus very short<br />
order change times.<br />
Maximum availability<br />
The fast, <strong>for</strong>mat-controlled parameterization<br />
of the drive <strong>system</strong><br />
and the possibility of driving<br />
machine axes independently allows<br />
the user to enjoy maximum utilization<br />
of their installations.<br />
Experience shows that availability<br />
is increased by dramatically reduced<br />
down times – and consequently,<br />
economic efficiency and productivity<br />
is high.<br />
Highest accuracy<br />
Highly dynamic handling of the<br />
process signals is guaranteed by<br />
the synchronization via the international<br />
standard SERCOS interface<br />
(IEC 61491/EN 61491), the intelligent<br />
digital drives and the flexible<br />
motion control functions. Thus,<br />
highest accuracy is guaranteed at<br />
all machine speeds.
5<br />
Diagnostics at the push of a button<br />
Clear, plain-text messages in<br />
<strong>SYNAX</strong> <strong>200</strong> allow quick diagnostics<br />
during commissioning or<br />
machine operation. Thus, any malfunctions<br />
in the individual machine<br />
modules can be visualized quickly<br />
and easily in chronological sequence<br />
via the operator control terminals.<br />
Less paper waste<br />
Processing material is expensive.<br />
There<strong>for</strong>e, <strong>SYNAX</strong> <strong>200</strong> provides<br />
minimum torsional elasticity and<br />
reduced backlash, resulting in<br />
higher registration accuracy.<br />
This significantly reduces start-up<br />
waste. You as an end-user will<br />
lower your production costs, even<br />
the smallest productions will still<br />
be economical.<br />
Reduced energy consumption<br />
Digital individual drives reduce<br />
energy consumption and noise.<br />
Furthermore, machine components<br />
can be separately isolated<br />
now. With <strong>SYNAX</strong> <strong>200</strong>, shaftless<br />
machines are even more efficient<br />
with lower pollution.<br />
Quality according to QS-9000 TE<br />
<strong>Rexroth</strong>'s Electric Drives and<br />
Controls Division was the first<br />
German company to introduce<br />
quality management according to<br />
QS-9000 TE and DIN EN ISO<br />
9001:<strong>200</strong>0. Experience shows our<br />
<strong>system</strong> components have maximum<br />
reliability and optimum<br />
maintenance characteristics.<br />
Single source <strong>solution</strong><br />
With the <strong>system</strong>s <strong>solution</strong> <strong>SYNAX</strong><br />
<strong>200</strong>, you’ll need only one supplier<br />
<strong>for</strong> the total <strong>solution</strong>. Use the<br />
harmonized modular <strong>Rexroth</strong><br />
<strong>system</strong> technology to your advantage.<br />
From HMI and PLC to<br />
motion control and drives.<br />
From advising and project planning<br />
to commissioning and service<br />
– <strong>Rexroth</strong> can offer you all the<br />
advantages of the leader of the<br />
global market.
6<br />
Flexible electronics instead of rigid mechanics<br />
– the electronic line shaft of <strong>SYNAX</strong> <strong>200</strong><br />
Mechanical drive <strong>solution</strong>s are<br />
complex and expensive. They are<br />
affected by wear and lack the flexibility<br />
required in today’s markets.<br />
Any change of product or <strong>for</strong>mat<br />
costs time and work and reduces<br />
productivity.<br />
The future of modern printing and<br />
converting machines lies in mechanically<br />
and electronically advanced<br />
<strong>system</strong>s <strong>solution</strong>s.<br />
Digital and transparent<br />
<strong>SYNAX</strong> <strong>200</strong> replaces mechanical<br />
transmission elements with efficient<br />
motion control functions<br />
and integrated PLC.<br />
<strong>SYNAX</strong> <strong>200</strong> makes shaftless drive<br />
technology transparent by means<br />
of digital communication. Thus,<br />
all the potential <strong>for</strong> enhancing<br />
printing <strong>system</strong> flexibility is available<br />
to the user.<br />
Precise and interference-free<br />
The motion control <strong>system</strong> of<br />
<strong>SYNAX</strong> <strong>200</strong> determines the position<br />
of the “virtual master axis”<br />
with digital precision.<br />
Optional cascading of these multiturn<br />
control axes enables the<br />
straight<strong>for</strong>ward integration of<br />
machine modules in interlinked<br />
and synchronized production<br />
processes.<br />
SERCOS interface provides the<br />
interference-free transmission to<br />
the individual machine drives.<br />
This makes the highly precise, synchronous<br />
movement of all process<br />
modules possible.<br />
Couplings<br />
Differential gearbox<br />
Gearbox with variable<br />
transmission ratio<br />
Cog wheel<br />
Mechanical cam<br />
Conventionally driven machines are less flexible, changes of<br />
product and <strong>for</strong>mat go to the expense of productivity
7<br />
Simple <strong>system</strong> expansion<br />
Complex automation <strong>solution</strong>s can<br />
be realized by means of a combination<br />
of several motion control<br />
<strong>system</strong>s and master axes. Thus,<br />
there is practically no limit to the<br />
number of synchronized drives; it<br />
is finally possible to break down a<br />
machine into independent sections.<br />
With <strong>SYNAX</strong> <strong>200</strong> technology,<br />
shaftless machine units can be coupled<br />
to conventionally driven<br />
machines by using an encoder as a<br />
“real master axis”. Thus, existing<br />
production plants can be extended<br />
and updated very easily, economically<br />
and efficiently.<br />
Flexible integration<br />
With the wide range of <strong>SYNAX</strong><br />
<strong>200</strong> drive <strong>system</strong>s, the connection<br />
to the machine can be realized in<br />
many different ways.<br />
Using a framed or frameless<br />
motor, with reduction gearing or<br />
direct drive – <strong>SYNAX</strong> <strong>200</strong> with the<br />
“electronic line shaft” offers you the<br />
optimum motion control concept<br />
<strong>for</strong> each application.<br />
Framed motor with reduction gearing and<br />
optional position feedback at the cylinder<br />
Direct drive with framed motor and<br />
position feedback at the cylinder<br />
Direct drive with frameless motor and<br />
position feedback at the cylinder<br />
The future in the printing and converting industry<br />
belongs to machines with an "electronic line shaft"
8<br />
Crossing mechanical limits<br />
– flexible motion control functions<br />
Easy and quick access to motion<br />
control functions and their parameterization<br />
is the key to the economical<br />
integration of the "electronic<br />
shaft" in modern machine<br />
<strong>system</strong>s. <strong>SYNAX</strong> <strong>200</strong> is not a<br />
"black box" <strong>for</strong> the user – its<br />
motion control functions are<br />
designed to be transparent and<br />
consistent from start to finish. The<br />
electronic gears, <strong>for</strong> example, have<br />
uni<strong>for</strong>m structures <strong>for</strong> cascadable<br />
multiturn control axes as well as<br />
<strong>for</strong> servo drives. This makes motion<br />
control both easy to understand<br />
and easy to use, even without many<br />
years of experience in modern servo<br />
drive technology.<br />
Primary master axis<br />
Secondary master axis<br />
Printing and converting<br />
Universal structure of <strong>SYNAX</strong> <strong>200</strong><br />
electronic gears<br />
Gear ratio<br />
Gear ratio<br />
fine adjustment<br />
Flexible motion control<br />
• easily-parameterized technology<br />
modules<br />
• integrated IEC 61131-3 PLC<br />
(optional)<br />
• up to 40 slave axes per PPC<br />
control<br />
• 2 cascadable master axes per<br />
PPC control<br />
• up to 32 PPC controls in the<br />
group<br />
• flexible, switchable operating<br />
modes, e.g. cams or angle<br />
synchronization<br />
• high-re<strong>solution</strong> electronic<br />
gears with universal structure<br />
• electronic coupling<br />
• online switchable electronic<br />
cams<br />
• electronic high-speed cam<br />
switch group<br />
• integrated process functions:<br />
- winders<br />
- dancer axis control<br />
- tension control<br />
- register control
9<br />
Precision without wear<br />
– electronic gears<br />
Without mechanical limits<br />
– electronic cams<br />
Highest precision – the<br />
integrated register control<br />
Mechanical gearboxes are replaced<br />
by <strong>SYNAX</strong> <strong>200</strong> highest precision<br />
electronic gears. Mechanical processes<br />
are standardized and the<br />
functionality of machine modules<br />
increased accordingly. You are able<br />
to handle a large number of <strong>for</strong>mat<br />
variations without mechanical<br />
modifications, e.g. by the quick<br />
setting of longitudinal registers<br />
with maximum re<strong>solution</strong>.<br />
Non-uni<strong>for</strong>m relationships<br />
between the master axis and<br />
individual drives are defined by<br />
electronic cams. These cams are<br />
selectable "on-the-fly". Cross cutters<br />
are synchronized <strong>for</strong> cutting of the<br />
material according to <strong>for</strong>mat.<br />
Settings are made by quick and<br />
simple parameter changes.<br />
The integrated register control<br />
automatically corrects the angular<br />
position of an individual drive in<br />
relation to the position of the product.<br />
This eliminates costs <strong>for</strong><br />
external register controls or <strong>for</strong><br />
additional actuators and special<br />
drives. And helps you to achieve<br />
highest product quality with a<br />
significant reduction in waste.<br />
Get web tension under control<br />
– the tension control<br />
Time is money<br />
– on the fly job change<br />
From reel to reel<br />
– winding control<br />
The integrated tension control<br />
keeps web tension constant in the<br />
material to be printed. Depending<br />
on the actual measured value and<br />
the digital or analog tension setpoint,<br />
<strong>SYNAX</strong> <strong>200</strong> precisely controls<br />
the tension. External electronic<br />
control devices are no longer<br />
necessary. The highest printing<br />
precision is already guaranteed<br />
at the start of production.<br />
<strong>SYNAX</strong> <strong>200</strong> makes it possible to<br />
start and run up a module into<br />
angular synchronism with a<br />
machine already operating at production<br />
speed. For the first time,<br />
the quick product change at full<br />
machine speed is possible. This is<br />
an innovative feature in classical<br />
mechanical engineering. Shorter<br />
down and retooling times reduce<br />
the current manufacturing costs.<br />
All functions are integrated <strong>for</strong> center<br />
driven winders – <strong>for</strong> winders without<br />
external sensors or <strong>for</strong> winders<br />
in combination with dancer rolls or<br />
load cells. The winder axes are<br />
controlled according to the setpoint<br />
values. Thanks to the direct processing<br />
of the measured variables and the<br />
integrated diameter calculator, there<br />
are no additional costs <strong>for</strong> external<br />
winding controllers.
10<br />
Protect existing investments<br />
– open communication at all levels<br />
With the <strong>Rexroth</strong> <strong>system</strong>s <strong>solution</strong><br />
<strong>SYNAX</strong> <strong>200</strong> you’ll get all the<br />
options <strong>for</strong> the integration of<br />
modern motion control into<br />
existing automation <strong>system</strong>s as<br />
well as in your newly developed<br />
machine concepts based on the<br />
“electronic line shaft”.<br />
The ideal <strong>system</strong> module kit<br />
From the single-web inline machine<br />
to multi-web newspaper printing<br />
machines – <strong>SYNAX</strong> <strong>200</strong> covers the<br />
overall control and drive requirements<br />
of your individual application.<br />
Compose your <strong>system</strong> from<br />
the efficient and innovative standard<br />
components of the <strong>SYNAX</strong> <strong>200</strong><br />
suite of modules according to your<br />
specific requirements.<br />
<strong>SYNAX</strong> <strong>200</strong> – the complete <strong>system</strong>s <strong>solution</strong><br />
• flexible motion control<br />
• user-friendly software tools<br />
• easily programmable PLC • highly-dynamic digital servo<br />
• ergonomic visualization and drives<br />
operating devices<br />
• modular input/output<br />
components<br />
Utilization of open standards<br />
The open architecture of <strong>SYNAX</strong><br />
<strong>200</strong> protects the investments you<br />
have already made in engineering<br />
and control components. Thanks<br />
to this open character, the dialog<br />
between hardware and software<br />
<strong>solution</strong>s of different manufacturers<br />
is trouble free and makes future<br />
extensions of existing production<br />
plants easy. The utilization of<br />
<strong>SYNAX</strong> <strong>200</strong> open communication<br />
standards consequently reduces<br />
time and ef<strong>for</strong>t and there<strong>for</strong>e the<br />
cost of integration into your automation<br />
<strong>system</strong>, e.g. via<br />
• Arcnet<br />
• DeviceNet<br />
• Ethernet<br />
• INTERBUS<br />
• PROFIBUS<br />
• ControlNet<br />
• SERCOS interface
11<br />
Superior connections<br />
to PLC and HMI<br />
The PLC per<strong>for</strong>ms control tasks in<br />
close connection with the motion<br />
control, either <strong>for</strong> the whole machine<br />
or <strong>for</strong> modular machine<br />
units. Thus, fast process signals,<br />
complex instructions and parameters<br />
are exchanged directly<br />
between the <strong>system</strong> components.<br />
Ergonomic terminals visualize the<br />
machine status and offer the whole<br />
range of possibilities <strong>for</strong> operation<br />
and data input. The <strong>SYNAX</strong> <strong>200</strong><br />
software tools support you in engineering<br />
and operation processes.<br />
The most economic <strong>solution</strong><br />
Turn your shaftless machine into a<br />
flexible, high-per<strong>for</strong>mance production<br />
<strong>system</strong> with open communication<br />
paths and motion control<br />
functions that are easy to parameterize<br />
and program.<br />
Modulation and scaling characteristics<br />
of the components, together<br />
with the integrated process functions,<br />
make <strong>SYNAX</strong> <strong>200</strong> the most<br />
technically and economically<br />
advantageous <strong>system</strong>s <strong>solution</strong>.<br />
With all single- and multi-axis<br />
applications you as machine<br />
manufacturer or end-user will<br />
profit from the advantages of<br />
<strong>Rexroth</strong>’s shaftless drive technology.<br />
Automation with <strong>SYNAX</strong> <strong>200</strong><br />
Online<br />
maintenance<br />
and<br />
diagnostics<br />
Winding<br />
Unit<br />
Printing<br />
Unit<br />
Processing<br />
Unit<br />
Extension<br />
Unit<br />
Internet<br />
Operating and<br />
visualization<br />
Motion control,<br />
PLC and I/O<br />
Ethernet (TCP/IP)<br />
Fieldbus<br />
Machine<br />
console<br />
and PLC<br />
Fieldbus<br />
Cross communication<br />
Fieldbus<br />
Decentral I/O<br />
Decentral I/O<br />
SERCOS<br />
interface<br />
SERCOS<br />
interface<br />
SERCOS<br />
interface<br />
SERCOS<br />
interface<br />
Digital intelligent<br />
drive controller
12<br />
Integration of motion control and logic<br />
– transparent and consistent<br />
The best <strong>system</strong> tools<br />
With its advanced software tools<br />
<strong>for</strong> total automation, <strong>SYNAX</strong> <strong>200</strong><br />
will result in significant cost<br />
reductions <strong>for</strong> engineering,<br />
commissioning and maintenance<br />
of your machine and automation<br />
<strong>system</strong>. With our <strong>system</strong> components<br />
you will get integrated <strong>solution</strong>s<br />
to increase the economic<br />
efficiency of your machine or plant.<br />
Motion and logic combined<br />
<strong>SYNAX</strong> <strong>200</strong> integrates on a single<br />
plat<strong>for</strong>m the easy parameterization<br />
of motion control with the flexibility<br />
of PLC logic in accordance<br />
with IEC 61131-3. The user-friendly<br />
and economical per<strong>for</strong>mance of<br />
all motion and control functions is<br />
thus possible with uni<strong>for</strong>m hardware.<br />
Whether rack or PC based,<br />
the coordinated modular <strong>system</strong> of<br />
the <strong>SYNAX</strong> <strong>200</strong> provides the<br />
necessary flexibility of hardware<br />
configuration.<br />
Programming of the PLC logic<br />
takes place with the IndraLogic<br />
engineering tool. Through the<br />
functions library you have direct<br />
access to motion control functions.<br />
The latter are parameterized practically<br />
at the press of a button by<br />
means of the SynTop software tool.<br />
Electronic gears, <strong>for</strong> example, are<br />
quickly and easily set without any<br />
programming. And process functions<br />
<strong>for</strong> register controls, winders,<br />
tension and dancer axes are integrated<br />
in the application without<br />
any ef<strong>for</strong>t.<br />
At the same time, <strong>SYNAX</strong> <strong>200</strong> offers<br />
all the functions and libraries based<br />
on IEC 61131-3, thus providing<br />
every freedom <strong>for</strong> implementing<br />
all possible automation applications<br />
in the printing and converting sector.<br />
HMI<br />
Application program<br />
PLC<br />
• IEC 61131-3 languages<br />
and function library<br />
Motion logic library<br />
Motion control<br />
• Synchronization<br />
• Cross communication<br />
Technology components<br />
Servo drives<br />
PPC control<br />
<strong>SYNAX</strong> <strong>200</strong><br />
Motion control and PLC – all integrated<br />
in the <strong>SYNAX</strong> <strong>system</strong> architecture<br />
Commissioning and service with SynTop<br />
• dialog-guided operation<br />
• quick access to the motion<br />
control functions<br />
• extensive online help<br />
• numerous diagnostic options<br />
• convenient drive supervision<br />
• integrated oscilloscope <strong>for</strong><br />
drive optimization<br />
• back-up of parameter sets<br />
• online/offline operation mode<br />
• well-proven software concept
13<br />
Commissioning and diagnostics<br />
The commissioning and service<br />
tool SynTop is based on <strong>Rexroth</strong>’s<br />
decades of know-how in control<br />
and drive technology. Via userfriendly<br />
dialogs and extensive<br />
online help, SynTop guides you<br />
through commissioning, clearly<br />
shows diagnostics and drive data,<br />
and leads you to achieve your target<br />
quickly and easily.<br />
Programming according to<br />
IEC 61131-3<br />
The PLC module is programmed<br />
via the engineering tool IndraLogic.<br />
In addition to the support of programming<br />
languages and standard<br />
functions according to standard<br />
IEC 61131-3, you can integrate<br />
your own function libraries. The<br />
<strong>system</strong> engineer will quickly be<br />
familiar with the user-friendly<br />
programming.<br />
Unique functionality<br />
The transparent representation of<br />
program code, import/export<br />
functions, the reversible online/<br />
offline mode, as well as user and<br />
password administration make it<br />
easy to work with this efficient<br />
PLC. The permanently available<br />
online help <strong>for</strong> all language elements<br />
allows quick access to the<br />
documented functions. The utilization<br />
of the integrated 20 channel<br />
logic analyzer <strong>for</strong> supervision of all<br />
program parameters, the active<br />
syntax check color, as well as the<br />
constantly updated cross-reference<br />
list will support you in programming<br />
and troubleshooting.<br />
Special function components provide<br />
easy communication with the<br />
motion control via its fast data<br />
interface.<br />
Simple programming<br />
and parameterizing<br />
with<br />
<strong>SYNAX</strong> <strong>200</strong><br />
Engineering with IndraLogic<br />
• programming languages<br />
according to IEC 61131-3<br />
• instruction list (IL)<br />
• function block diagram (FBD)<br />
• ladder diagram (LD)<br />
• sequential function chart (SFC)<br />
• structured text (ST)<br />
• continuous function chart (CFC)<br />
• standard IEC 61131-3 library<br />
• PLCopen library<br />
• integration of user-defined<br />
libraries<br />
• communication library<br />
• 16 time, cycle and event<br />
controlled tasks<br />
• online/offline programming<br />
mode<br />
• online change<br />
• integrated 20 channel logic<br />
analyzer<br />
• simulation, monitoring and<br />
debugging<br />
• import/export functions<br />
• user and password<br />
administration<br />
• multi-language support
14<br />
Operation and visualization with<br />
<strong>Rexroth</strong> WinStudio – easy and user-friendly<br />
<strong>Rexroth</strong> <strong>SYNAX</strong> <strong>200</strong> is the complete<br />
automation <strong>system</strong> <strong>for</strong> shaftless<br />
printing and converting machines<br />
in a matching <strong>system</strong> of modules.<br />
The new WinStudio software tool<br />
is the related easy-to-operate, comprehensive<br />
visualization software<br />
tool <strong>for</strong> all <strong>SYNAX</strong> <strong>200</strong> automation<br />
<strong>solution</strong>s.<br />
<strong>Rexroth</strong> WinStudio offers the<br />
project engineer all functionality<br />
<strong>for</strong> creating <strong>system</strong>-specific<br />
operating screens in a simple<br />
drag-and-drop, point-and-click<br />
development environment.<br />
WinStudio supports different<br />
graphics <strong>for</strong>mats and interfaces<br />
such as Active-X.<br />
All process variables and communications<br />
parameters defined in<br />
the <strong>SYNAX</strong> <strong>200</strong> MotionLogic are<br />
available in WinStudio <strong>for</strong> visualization.<br />
Multilingual database support and<br />
automatic language translation at<br />
runtime eliminates ef<strong>for</strong>ts <strong>for</strong><br />
creating specific HMI screens.<br />
<strong>SYNAX</strong> <strong>200</strong> also supports the<br />
integration of 3rd party applications<br />
via the integrated OPC<br />
interface. Used in conjunction<br />
with the new family of PC-based<br />
operator terminals, <strong>Rexroth</strong><br />
IndraControl V, WinStudio is the<br />
ideal plat<strong>for</strong>m <strong>for</strong> man-machine<br />
communication <strong>for</strong> all types of<br />
shaftless printing and converting<br />
machines.
15<br />
Quick and easy creation of<br />
<strong>system</strong>-specific operation<br />
and visualization masks<br />
Operator panels with<br />
integrated industrial PC<br />
Convenient operation and<br />
visualization<br />
• user-friendly PC-based<br />
visualization and operation<br />
• dynamic graphic screens, trends,<br />
alarms, reports and orders<br />
• alarms management <strong>system</strong><br />
with free <strong>for</strong>mats and filters<br />
• automatic language translation<br />
at runtime<br />
• import/export of orders,<br />
reports and real-time data in<br />
XML <strong>for</strong>mat<br />
• e-mail and web interface<br />
• seamless integration in<br />
Windows environment<br />
• interfaces to other 3rd party<br />
packages such as Java, C, C++,<br />
and Visual Basic<br />
Simplified project planning<br />
• simple and object-oriented<br />
environment <strong>for</strong> screen and<br />
object reusability<br />
• full-featured screen objects and<br />
dynamics with customizable<br />
object properties<br />
• flexible database with boolean,<br />
real, string and array tags<br />
• extensive, graphical libraries<br />
• flexible programming via<br />
easy-to-use scripting language<br />
• con<strong>for</strong>ms to industry standards<br />
such as OPC, DDE, ODBC,<br />
XML, ActiveX<br />
• import of 15 different graphics<br />
<strong>for</strong>mats <strong>for</strong> enhanced and<br />
realistic screens<br />
• internationalization using<br />
unicode<br />
<strong>Rexroth</strong> IndraControl V<br />
– the operator terminals<br />
• field-proven industrial PC<br />
• ETX <strong>for</strong>mat CPU and chipset<br />
• 12“ and 15“ TFT displays<br />
• touchscreen<br />
• integrated SVGA graphics<br />
controller<br />
• on-board 10/100 MB<br />
Ethernet<br />
• serial, parallel and USB<br />
interfaces<br />
• PROFIBUS interface (option)<br />
• integrated UPS (option)<br />
• EMV-certified with<br />
IP65/IP20 protection<br />
• completion by more operator<br />
controls and visualization<br />
units (option)
16<br />
The perfect team <strong>for</strong> your automation<br />
– the modular <strong>system</strong> components<br />
<strong>Modular</strong> control hardware<br />
Com<strong>for</strong>table HMI devices<br />
Input/output modules<br />
• motion control PPC<br />
• Rack or PC plug-in card<br />
• local I/O modules<br />
• interfaces <strong>for</strong> fieldbus, Ethernet,<br />
cross communication and<br />
decentralized I/O<br />
• direct coupling of operating and<br />
visualization terminals<br />
• integrated displays <strong>for</strong> quick<br />
device diagnostics<br />
• software tools <strong>for</strong> parameterization<br />
and programming from<br />
motion control and PLC<br />
• clear, understandable visualization,<br />
operation and diagnostics<br />
• uni<strong>for</strong>m operation philosophy<br />
with easiest handling<br />
• industrial PC with touchscreen<br />
or operating keys<br />
• LCD operating terminals with<br />
different per<strong>for</strong>mance levels and<br />
graphic displays and freelyprogrammable<br />
function keys<br />
• simple software tools <strong>for</strong><br />
programming the HMIs<br />
• scalable I/O modules with IP20<br />
protection<br />
• <strong>for</strong> local or decentralized control<br />
architecture<br />
• decentralized sensor/actuator<br />
boxes with IP65 protection<br />
• communication via fieldbus<br />
interfaces PROFIBUS or<br />
DeviceNet<br />
• simple interconnection
17<br />
Intelligent drive <strong>system</strong><br />
IndraDrive<br />
Highly-dynamic servo motors<br />
IndraDyn<br />
• wide power range from<br />
1 kW to 110 kW<br />
• compact converters and<br />
modular inverters<br />
• integrated safety functions<br />
(EN 954-1, Category 3)<br />
• integrated motion control using<br />
IEC 61131-3 compliant PLC<br />
• process-oriented technology<br />
packages<br />
• scalable through extensive hardware<br />
options and software<br />
modules<br />
• openness through broad range<br />
of interfaces<br />
• direct connection to a 380 V -<br />
480 V line and power recovery<br />
• integrated line contactor and<br />
braking resistor<br />
• little installation work and easy<br />
initial startup<br />
• enclosed motors, kit motors and<br />
linear motors in synchronous or<br />
asynchronous designs<br />
• high dynamics, power density<br />
and load rigidity<br />
• high peak torques up to 13,800 Nm<br />
• servo motors <strong>for</strong> potentially<br />
explosive areas – con<strong>for</strong>ming to<br />
ATEX and UL/CSA<br />
• high-re<strong>solution</strong> transmitter<br />
<strong>system</strong>s<br />
• absolute or incremental position<br />
scanning
18<br />
<strong>Rexroth</strong> <strong>SYNAX</strong> <strong>200</strong> – successful<br />
in all applications around the world
<strong>Bosch</strong> <strong>Rexroth</strong> AG<br />
Electric Drives and Controls<br />
P.O. Box 13 57<br />
97803 Lohr, Germany<br />
Bgm.-Dr.-Nebel-Str. 2<br />
97816 Lohr, Germany<br />
Phone +49 93 52-40-0<br />
Fax +49 93 52-40-48 85<br />
www.boschrexroth.com<br />
Presented by:<br />
71 217 AE/04-04 – A13 – HW<br />
© <strong>Bosch</strong> <strong>Rexroth</strong> AG <strong>200</strong>4<br />
Subject to revisions!<br />
Printed in Germany