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Sylwia Walczak - PolSCA

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EU SUSTAINABLE<br />

ENERGY WEEK<br />

18-22 JUNE 2012<br />

<strong>Sylwia</strong> <strong>Walczak</strong><br />

20 th June 2012<br />

Energy


Photovoltaic panels in textiles<br />

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– design and technical project of<br />

the PV-powered bag<br />

(cooperation with Italy)<br />

2


Photovoltaic panels in textiles<br />

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1. My research area<br />

2. Bioenergy for the Region – Programme for PhD<br />

Students Development – the project task<br />

3. Introduction to textronics<br />

4. The main idea of the solar bag<br />

• Technical assumptions<br />

• Solar bag components<br />

» Photovoltaic panels, battery, battery charge<br />

controller<br />

5. Conclusions and future plans<br />

3


My research area<br />

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• Textronics<br />

• Wearable electronics<br />

• Flexible electronics<br />

• Renewable and alternative energy sources<br />

• Textile sensors -> temperature sensors<br />

Flexible temperature sensors for textronics applications - PhD thesis<br />

4


Project task<br />

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• Design:<br />

– Power supply system based on flexible solar cells dedicated to<br />

wearable electronics<br />

• Perform:<br />

http://zielonemigdaly.pl/2010/01/torba-solarna-od-holo<br />

– Textronic product, integrated with flexible solar cells, e.g. solar<br />

bag, solar waistcoat<br />

5


Introduction to textronics<br />

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Textronics = Electronics + Textiles + Metrology<br />

+ Computer Science + Control Engineering<br />

http://www.infineon.com/cms/en/product/index.html<br />

6


Introduction to textronics<br />

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Main problems:<br />

• Power supply (renewable energy sources),<br />

• Integration electronics into textiles,<br />

• Data transmission,<br />

• High operational requirements<br />

– resistance to washing, cleaning – water, temperature,<br />

detergents,<br />

– resistance to contraction, extension, mechanical exposure:<br />

abrasion, bending,<br />

– resistance to electrical interferences.<br />

7


The solar bag<br />

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Technical project – version 2<br />

Sun<br />

Battery charge<br />

controller<br />

PV<br />

panel<br />

Battery<br />

Portable<br />

device<br />

- Flexible solar cells – Power Film MPT4.8-150<br />

- Battery charge controller – Intersil ISL6291<br />

- Li-Ion battery – Panasonic CGA103550A<br />

8


The solar bag - components<br />

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Flexible solar cell<br />

- good electrical parameters, J max , U max , η<br />

- flexible, lightweight<br />

P max = J max · U max; η = (P max /P 0 )·100%<br />

PowerFilm, MPT4.8-150<br />

J max = 100 mA; U max = 4.8 V<br />

9


The solar bag - components<br />

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J max = 100 mA; U max = 4.8 V; η~5%;<br />

Parallel<br />

connection<br />

Battery<br />

94 x 75 x 0.2 mm; 1.9 g<br />

Charge controller<br />

Flexible solar cells<br />

J max = 400 mA; U max = 4.8 V<br />

P max = 1.92 mW<br />

10


The solar bag - components<br />

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Conducted tests<br />

- Resistance to:<br />

» Abrasion<br />

» Bending<br />

» Sewing<br />

according to PL standards<br />

11


The solar bag - components<br />

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Battery charge controller<br />

-CC/CV charging<br />

- thermal protection<br />

- I min , I ref<br />

12


The solar bag - components<br />

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Li-Ion battery<br />

- Low discharging – 8-10%/month<br />

- High durability – 1,000 cycles<br />

- High energy density – 150 Wh/kg<br />

13


The solar bag<br />

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Price<br />

[€]<br />

Solar<br />

cells<br />

Production cost<br />

Battery<br />

charge<br />

controller<br />

Battery Adapters Bag<br />

70 5 5 10 15<br />

Total<br />

cost ~100 €<br />

14


Conclusions<br />

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1. To find cheaper solar cells<br />

2. To find solar cells with higher efficiency<br />

3. Application of electroconductive fibers<br />

4. To find flexible batteries<br />

5. To integrate flexible solar charger to other<br />

textile products<br />

15


Conclusions - achievements<br />

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1. Scientific papers – 12 (scientific journals, conferences, website)<br />

2. Patent applications – 3 (solar bag; bag integrated with solar charger;<br />

flexible Li-Ion battery charge controller)<br />

3. R&D internships – 2 (Textile Research Institute, Ergom Company)<br />

4. Prizes – 5 (Winner of the competitions: TUL Scholarship Fund; Rector’s<br />

scholarship for 15% best PhD Students x2; Dean’s of the Faculty of<br />

Electrical, Electronic, Computer and Control Engineering for financing<br />

research and development activities of Young Scientists x2)<br />

5. Interdisciplinary consulting and coaching (electronics, textiles,<br />

renewable energy sources, patent law, innovation management)<br />

6. International cooperation – Italy (KEO, ENECOM, Environment<br />

Park)<br />

7. Interviews about textronics – (http://www.money.pl/)<br />

16


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Thank you for<br />

your attention<br />

sylwia.walczak@op.pl<br />

17

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