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Willamette River CSO Shafts - Jacobs Associates

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VOLUME 21<br />

SECOND QUARTER<br />

2010<br />

PROJECT UPDATE by Mark Havekost, PE<br />

<strong>Willamette</strong> <strong>River</strong> <strong>CSO</strong> <strong>Shafts</strong><br />

The City of Portland Bureau of Environmental<br />

Services is in the final years of constructing an<br />

underground infrastructure network to reduce<br />

combined sewer overflow (<strong>CSO</strong>) into the <strong>Willamette</strong><br />

<strong>River</strong>. To date, 15 major tunnel construction<br />

shafts and over 35 shafts for microtunneling<br />

have been built. In addition to construction<br />

management of the <strong>CSO</strong> tunnels, <strong>Jacobs</strong> <strong>Associates</strong>’<br />

involvement in the <strong>Willamette</strong> <strong>River</strong> <strong>CSO</strong><br />

Program has included evaluation and design of<br />

several critical tunnel and pipeline shafts. These<br />

shafts have been excavated through landfill<br />

debris, very soft silt, flowing sands, and open<br />

gravel, cobbles, and boulders. Such challenging<br />

ground conditions have required innovative construction<br />

methods, including hybrid modifications<br />

to traditional shaft construction methods.<br />

For the Portsmouth Force Main Segment 1<br />

Project, a three-sided, internally braced secant<br />

pile shoring system with a jet-grouted base seal<br />

is being constructed against the wall of the<br />

129-foot internal diameter (39 m), 165-footdeep<br />

(50 m) Swan Island Pump Station. This<br />

shaft will be used to break in to the pump<br />

station and install a bifurcated connection<br />

between the pump station and force main.<br />

The secant piles are constructed using a cased<br />

secant pile (CSP) method, which consists of an<br />

interior continuous flight auger and an outer<br />

temporary casing. The auger is advanced to<br />

design depth, then withdrawn as concrete is<br />

pumped through the auger tip. No soil is removed<br />

until auger and casing are withdrawn.<br />

Mark manages <strong>Jacobs</strong> <strong>Associates</strong>’ Portland<br />

office. He has participated in the design,<br />

construction, or evaluation of many of the<br />

tunnels and shafts that make up Portland’s<br />

<strong>Willamette</strong> <strong>River</strong> <strong>CSO</strong> Program. He is currently<br />

the project manager for contractor<br />

design on the Balch Consolidation Conduit.<br />

Several <strong>CSO</strong> program elements currently<br />

under construction connect existing infrastructure<br />

with the large West Side and East<br />

Side <strong>CSO</strong> storage tunnels. These connections<br />

require the creation of new openings in (i.e.,<br />

“breaking into”) existing tunnels and shafts.<br />

For the Portsmouth Force Main Segment 2<br />

Project, an egg-shaped liner plate shaft is being<br />

used to construct a connection to an existing<br />

tunnel, which is exposed and supported at the<br />

base of the shaft. The shaft shape was selected<br />

so the tunnel shield could be removed without<br />

altering or bypassing the existing structure.<br />

For the Balch Consolidation Conduit, <strong>Jacobs</strong><br />

<strong>Associates</strong> designed circular and rectangular<br />

microtunneling shafts for the cutter soil mixing<br />

(CSM) method. Rectangular panels were<br />

excavated by adding water, and sometimes<br />

bentonite, to the soil to fluidize it in place to<br />

a prescribed depth. Upon retraction, cement<br />

grout is mixed with the fluidized soil to form<br />

a soil cement mixture. Individual panels are<br />

interlocked to form watertight walls.<br />

At the bottom of the 112-foot (34 m)<br />

Portsmouth Force Main Segment 2 shaft.<br />

Balch Consolidation Conduit circular shaft designed<br />

for the CSM method. For circular shafts, beams are<br />

inserted into the panels to provide uplift resistance<br />

for the base slab using specialized threaded shear<br />

connectors that are preinstalled on the beams.<br />

<strong>Jacobs</strong> <strong>Associates</strong> provides practical, cost-effective,<br />

and innovative solutions for difficult underground<br />

projects and excels in the water, wastewater, and<br />

transportation sectors. With an emphasis on tunnels<br />

and shafts, we offer a full range of design and<br />

construction management capabilities. We also offer<br />

the broader heavy civil construction industry a robust<br />

package of claims and dispute resolution services.<br />

MORE NEWS INSIDE<br />

• Principal’s Message<br />

• In Memoriam<br />

• Just Answers<br />

• Elk Rock Assessment<br />

• Bridge 3.9 Replacement Completed<br />

• Coos Bay Rail Line Tunnel Project<br />

• Blue Ridge (Crozet) Tunnel<br />

• Potomac Bi-County Supply Main<br />

• Technical Conference Papers<br />

• New Hires, Staff Recognition, Awards


Principal’s Message by William W. Edgerton, PE<br />

The Work-Life Balance<br />

2<br />

As we live our lives, we focus ourselves in<br />

many different directions. We can all identify<br />

with the problem of achieving harmony<br />

between work and everything else. How do<br />

we get the right balance Although this is a<br />

question each of us has to answer individually,<br />

our day-to-day choices are often motivated by<br />

what we see as our commitments.<br />

Many of us identify with our obligations to our<br />

job. To our clients and the firm, we’ve promised<br />

professional services of a certain quality<br />

in a specified time for a certain cost, and we<br />

are committed to produce to that level. As to<br />

our profession, we feel a certain obligation to<br />

give back to an industry that has provided us<br />

a rewarding career. As to our fellow workers,<br />

we feel the need to mentor the future leaders.<br />

And we must not forget our responsibilities<br />

under the terms of our professional licenses<br />

for appropriate ethical behavior.<br />

However, our work life should not be so all<br />

consuming that we miss the opportunity to<br />

spend quality time with our family. We’ve all<br />

heard the saying: “No one ever said on his<br />

deathbed: I wish I had spent more time in<br />

the office.” This means more than<br />

just taking time away from work.<br />

It means flushing the mind of the<br />

workplace concerns when we are<br />

at home. For many of us, that is not<br />

as easy as it sounds, and as some of<br />

us can attest, this gets harder as we<br />

grow older.<br />

Besides balancing home and family,<br />

we have an obligation to those who<br />

are less fortunate. Our charitable<br />

giving can be either in the form of<br />

gifts of money or time. At <strong>Jacobs</strong><br />

<strong>Associates</strong>, we have a long history<br />

of helping others who have fewer<br />

material things than we do. In addition,<br />

in the last five years, there<br />

has been an increased attention to our duty<br />

to future generations. We all want to do what<br />

we can to minimize global warming, increase<br />

the likelihood of world peace, and other such<br />

lofty goals. As individuals, we may think that<br />

we have little control over these big issues.<br />

Although that may seem to be true, as citizens<br />

of the world (and as engineers) we must try<br />

to increase awareness and do what we can to<br />

make this a place where<br />

future generations can<br />

flourish.<br />

Why am I writing about<br />

this in the company<br />

newsletter It is because<br />

we must each remember<br />

to honor all of our commitments.<br />

We have been<br />

so successful in creating a<br />

company culture in which<br />

we feel good about our<br />

work that it can be easy<br />

to lose that necessary<br />

balance between work<br />

and the rest of our lives.<br />

This can lead to mental<br />

burnout, which is not good for our clients, the<br />

company, our community, our families, or<br />

ourselves. Only by periodically evaluating our<br />

own circumstances and balancing them in our<br />

own minds can we be true to ourselves and<br />

further our own individual sense of purpose.<br />

Bill serves as the president<br />

of <strong>Jacobs</strong> <strong>Associates</strong> and<br />

has more than 35 years of<br />

practical, heavy construction<br />

experience. He is principalin-charge<br />

of the firm’s work<br />

for DCWASA on its <strong>CSO</strong><br />

Long-Term Control Plan.<br />

just answers by John Stoltz, PE<br />

The Current Bidding Market in the Underground Industry<br />

With the times<br />

of high price<br />

volatility and<br />

contractual<br />

adjustments for<br />

materials escalation<br />

evidently<br />

past, there is<br />

little to be thankful<br />

for as our<br />

economic pendulum<br />

swings<br />

to yet another<br />

extreme. Owners,<br />

however, can take solace: the projects they<br />

do have funds for are attracting more bidders<br />

with sharper pencils, resulting in lower-thanexpected<br />

bids.<br />

What is happening What resources are bidders<br />

calling on to gain the critical competitive<br />

edge Why are we continuing to see such a<br />

large spread among bids on tunnel projects<br />

Certainly the amount of profit a contractor is<br />

willing to live with is a factor. However, margins<br />

were never so fat that cutting or eliminating<br />

them would account for such a cost spread.<br />

We believe there are two main drivers that account<br />

for the large spread among bids. Vendors<br />

and subcontractors can have a huge impact on<br />

bids as these parties form strategic alliances<br />

with bidders. This was evident in an examination<br />

of bidders’ stipulated quotes for a number<br />

of recently bid projects. We found significant<br />

variances among quoted costs to bidders from<br />

the same vendor that in aggregate can account<br />

for 10 to 15% of the bid amount.<br />

Fleet equipment is another area where costs<br />

can be shaved. Since a project is charged<br />

equipment ownership based on the book value<br />

of equipment, contractors can reduce project<br />

write-offs to reduce project charges. Because<br />

equipment ownership alone on tunnel projects<br />

can easily represent 10% of the bid, this too<br />

can make the difference between the low bid<br />

and second place.<br />

The only other major cost components are<br />

labor and commodity-type processes such<br />

as fuel and power. However, neither provides<br />

much opportunity for cost savings.<br />

Hopefully, there will not be subsequent<br />

need for more drastic measures of trimming<br />

overhead costs, such as staff reductions<br />

and salary cuts.<br />

Regardless, while owners are cautiously<br />

optimistic in this current market, we must all<br />

recognize that a well-defined and reasonable<br />

contract will do more than anything else to<br />

encourage bids that are received to reflect<br />

the final cost of construction. Certainly we<br />

can expect contractors will be even more<br />

aggressive in protecting their bottom line<br />

when they perceive the work they perform is<br />

inconsistent with contract requirements and<br />

representations.<br />

John has more than 30 years of experience<br />

in the underground construction industry,<br />

specializing in cost estimating, risk assessment,<br />

and dispute resolution services. He<br />

is currently the principal-in-charge on the<br />

California High Speed Rail Project, Pacheco<br />

Pass Segment.


3<br />

in memoriam<br />

Former <strong>Jacobs</strong> <strong>Associates</strong> President, James Wilton, Passes Away<br />

It is with great sadness<br />

that we announce that<br />

<strong>Jacobs</strong> <strong>Associates</strong>’ former<br />

President and Chairman,<br />

James Wilton, passed<br />

away on Saturday, March<br />

13. He was 83 years old.<br />

Jim was born in Los Angeles<br />

in 1926, received his<br />

discharge from the U.S.<br />

Navy in 1946, and then<br />

enrolled at Stanford University<br />

as an aspirant civil<br />

engineer. He received his<br />

B.S.C.E. degree in 1950<br />

and immediately went to<br />

work for Macco Corporation.<br />

It didn’t take long<br />

for him to realize that his<br />

vocation was construction<br />

engineering. In 1957, Jim<br />

joined <strong>Jacobs</strong> <strong>Associates</strong>. With his on-the-job<br />

experience and his aptitude for designing, Jim<br />

immediately assumed responsibility for the<br />

firm’s construction engineering services. He<br />

became a principal in 1963, was made president<br />

in 1974, and was<br />

elected chairman of<br />

the board of directors<br />

in 1985. Jim remained<br />

at <strong>Jacobs</strong> <strong>Associates</strong><br />

for nearly 40 years.<br />

According to <strong>Jacobs</strong><br />

<strong>Associates</strong>’ current<br />

President, Bill<br />

Edgerton, “Jim was an<br />

Engineer’s Engineer,<br />

with a reputation for<br />

being able to solve<br />

almost any construction<br />

problem. He was<br />

extremely detail oriented<br />

and was known<br />

for his meticulous<br />

construction drawings<br />

and calculations,<br />

which helped establish<br />

a quality standard within the firm. Jim was a<br />

recognized expert in excavation support for<br />

deep cut-and-cover structures, and the memory<br />

of his significant contributions will continue at<br />

<strong>Jacobs</strong> <strong>Associates</strong>.”<br />

Most of Jim’s noteworthy projects have been<br />

underground structures, excavation support<br />

systems, cofferdams, and custom-built<br />

construction plants. Some of these projects<br />

and programs include the Washington Metropolitan<br />

Area Transit Authority; Bay Area Rapid<br />

Transit; San Francisco Clean Water Program;<br />

the Chicago Deep Tunnel (TARP) Project; and<br />

New Zealand’s Manapouri Tailrace Tunnel,<br />

which marked one of the first successes in<br />

simultaneous tunnel excavation and concreting.<br />

Jim was known for his expertise in deep,<br />

complex excavation support systems, and was<br />

the author of the cut-and-cover chapter of the<br />

Tunnel Engineering Handbook, 2nd Edition.<br />

After retiring from <strong>Jacobs</strong> <strong>Associates</strong>, Jim<br />

continued his involvement in consulting<br />

and dispute resolution through 2009. He was<br />

a Fellow of the American Society of Civil<br />

Engineers and received the Golden Beaver<br />

Award for Engineering in 1987.<br />

He is survived by his wife of 60 years, Ellen,<br />

of Woodside, California; his two daughters,<br />

Shelly and Leslie; his four granddaughters;<br />

and his grandson.<br />

Just answers by Greg Colzani<br />

Beyond the Risk Register<br />

Construction exposes the participants (owner,<br />

engineer, contractor, etc.) to risk and liability.<br />

When risk is defined and managed ahead of<br />

time, projects are more likely to be delivered<br />

on schedule and budget. Implementation of<br />

systematic risk management processes has<br />

become an integral practice in development<br />

and design of underground projects. Furthermore,<br />

many project insurers now require proof<br />

of an active risk evaluation and management<br />

process before underwriting project policies.<br />

This process focuses on development of projectspecific<br />

risk management objectives, risk identification,<br />

qualitative risk analysis, quantitative<br />

risk analysis, risk mitigation, and risk management<br />

and monitoring.<br />

A typical risk assessment involves assigning<br />

values to both the probability of a risk occurring<br />

and the severity of the consequences<br />

should it occur. Project risks that have a high<br />

likelihood of occurring with major consequences<br />

to the project are classified as “unacceptable.”<br />

The overall project risk management<br />

philosophy is to minimize and ultimately<br />

eliminate unacceptable risks by reducing<br />

the likelihood they will occur. Administered<br />

properly, this process is a very useful tool to<br />

reduce project risk, develop realistic project<br />

contingencies, and develop construction risk<br />

management strategies. <strong>Jacobs</strong> <strong>Associates</strong><br />

has evolved some cautionary rules of thumb<br />

to consider when developing risk mitigation<br />

strategies:<br />

1. Transfer of shared risk by stakeholders does<br />

not necessarily reduce project risk. Although<br />

contractual transfer of risk to the party best<br />

suited to address the risk is commonplace, “risk<br />

transfer” may actually be “risk shedding” to a<br />

party equally unsuited to deal with the risk.<br />

Careful examination of risk transfer mitigations<br />

should be made as<br />

most project risks cannot<br />

be managed by a single<br />

stakeholder.<br />

2. Proposed risk mitigation<br />

measures require the<br />

same risk-level assessment<br />

Understanding and managing<br />

risk can provide a “crystal clear”<br />

path to project success.<br />

afforded the initial risk to prevent increased<br />

risk to the project or a particular party.<br />

3. Two or more acceptable risks common to<br />

an individual element of work or risk category<br />

must be evaluated to make sure the cumulative<br />

effect of such risks is not unacceptable.<br />

4. “Risk management” is not “risk elimination.”<br />

Risks will occur. Stakeholders must<br />

be prepared to react positively to the risk<br />

events. Likewise, it is impossible to predict and<br />

analyze the unknown. In some cases projects<br />

can be insured for such events. However, it<br />

is difficult to insure something that cannot<br />

be described or statistically<br />

presented, so the practice<br />

remains risk management,<br />

not risk elimination.<br />

Greg has more than 30 years<br />

of experience in mining,<br />

tunneling, and heavy civil<br />

and underground construction,<br />

with an emphasis on<br />

construction management<br />

and quality control.


Project update by Mark Havekost, PE<br />

Elk Rock Assessment and Recommendations<br />

4<br />

To help evaluate the feasibility of extending<br />

the Portland Streetcar system from downtown<br />

Portland to downtown Lake Oswego,<br />

Oregon, <strong>Jacobs</strong> <strong>Associates</strong> performed a tunnel<br />

condition assessment and made recommendations<br />

concerning Elk Rock Tunnel, an existing<br />

historic freight rail tunnel. Our final report<br />

included information on the current state and<br />

safety conditions of the tunnel, and suggestions<br />

for upgrades such as enlargement to<br />

simultaneously accommodate multiple modes<br />

of transportation. <strong>Jacobs</strong> <strong>Associates</strong> is working<br />

as a subconsultant to URS, which has been<br />

contracted by TriMet to provide conceptual<br />

design, environmental analysis, and public<br />

information services toward the preparation<br />

of a Draft Environmental Impact Study for<br />

the Lake Oswego to Portland Transit Corridor<br />

Project.<br />

One of the transportation alternatives under<br />

consideration includes construction of a<br />

streetcar along the existing Lake Oswego<br />

Trolley right-of-way, which could utilize Elk<br />

Rock Tunnel. Until recently, the existing track<br />

was used only as a tourist excursion trolley<br />

line operated by the Oregon Electric Railway<br />

Historical Society.<br />

<strong>Jacobs</strong> <strong>Associates</strong> inspected the tunnel and<br />

developed rehabilitation options, including the<br />

potential to enlarge the tunnel or construct a<br />

second parallel tunnel to allow double-track<br />

rail traffic. We also provided recommendations<br />

related to operations, cost and schedule<br />

considerations, and opinions on improving the<br />

fire and life safety systems in the tunnel.<br />

The 1,395-foot-long (398 m), single-track tunnel<br />

is located on the west side of the <strong>Willamette</strong><br />

<strong>River</strong>, and was originally built in 1921. The portal<br />

structures are constructed of reinforced concrete.<br />

For the most part, the tunnel interior is unlined.<br />

<strong>Jacobs</strong> <strong>Associates</strong>’ primary tunnel support and repair<br />

recommendations include scaling, shotcrete,<br />

and repair of the rebar in the portals to improve<br />

stability. Additional evaluations included: accommodations<br />

for electric vehicles, walkways for<br />

pedestrians, lighting to improve visibility, and an<br />

alarm system to warn of incoming trains.<br />

Mark has more than 16 years of experience in<br />

the underground industry, concentrating on<br />

tunnel design and geotechnical engineering<br />

for hydroelectric, wastewater, and water supply<br />

tunnels. He currently serves as the project<br />

manager on the Elk Rock Tunnel Project.<br />

Corbelled arch section at south portal.<br />

Project update by Jeff Peterson<br />

Potomac Bi-County Supply Main<br />

Shaft S-3: Working Shaft<br />

Construction progress continues on the<br />

Washington Suburban Sanitary Commission<br />

(WSSC) Bi-County Water Tunnel. The addition<br />

of an 84-inch-diameter (2.1 m) pressure water<br />

main completes the northern beltway link to<br />

the existing WSSC distribution system that<br />

has been planned for over 30 years. This link<br />

increases capacity to Prince George’s County,<br />

MD, while maintaining water pressure in<br />

Montgomery County, MD.<br />

The tunnel working shaft has been excavated<br />

to a depth of 134 feet (41 m), and the<br />

contractor is transitioning to a horizontal<br />

excavation for the starter and tail tunnels.<br />

The 28,200-foot-long (8,595 m) tunnel will<br />

be mined using a hard rock tunnel boring machine<br />

(TBM) in two drives. The first drive will<br />

head east from the working shaft for 4,127<br />

feet (1,258 m) to a retrieval shaft. The TBM<br />

will return to the working shaft for 24,070<br />

stop the presses<br />

<strong>Jacobs</strong> <strong>Associates</strong> staff members<br />

contribute to the advancement<br />

of underground engineering by<br />

publishing articles in proceedings<br />

for both national and international<br />

tunneling conferences. Below is a<br />

list of papers that will be presented<br />

at the upcoming No-Dig Conference<br />

(May 2–7), World Tunnel<br />

Congress (May 14–20), and North<br />

American Tunneling Conference<br />

(NAT) (June 19–23).<br />

NO-DIG<br />

Grade Control for Microtunnels in<br />

Very Loose and Very Soft Soils.<br />

Glenn Boyce, Mark Havekost,<br />

Craig Camp, and Norm Joyal<br />

(<strong>Jacobs</strong> <strong>Associates</strong>)<br />

Culvert Replacement Using Pipe<br />

Ramming, Tunneling, or Pipe<br />

Jacking. Craig Camp and Glenn<br />

Boyce (<strong>Jacobs</strong> <strong>Associates</strong>); and<br />

Al Tenbusch (Tenbusch, Inc.)<br />

Microtunnel Jacking and<br />

Receiving <strong>Shafts</strong> Constructed<br />

Using Cutter Soil Mixing (CSM)<br />

Technology. Norman Joyal<br />

(<strong>Jacobs</strong> <strong>Associates</strong>) and Rachel<br />

L. Martin (CCWD of Southern<br />

California)<br />

WTC 2010<br />

Geotechnical Investigations<br />

and Ground Characterization—<br />

The New Irvington Tunnel Project.<br />

Glenn Boyce (<strong>Jacobs</strong> <strong>Associates</strong>);<br />

Theodore Feldsher, Samuel<br />

Gambino, and Carlos Jaramillo<br />

(URS Corp.); and David Tsztoo<br />

(SFPUC)<br />

Deep Tunnels in Poor Rock Conditions<br />

and High Water Head; How<br />

Much Can We Ask of TBM Technology<br />

J. Waggoner and S. Klein<br />

(<strong>Jacobs</strong> <strong>Associates</strong>); and J. Shamma<br />

(MWD of Southern California)<br />

NAT<br />

The History of Tunneling in Portland—Rail,<br />

Highways, and the<br />

Environment. Susan L. Bednarz<br />

(<strong>Jacobs</strong> <strong>Associates</strong>); Paul T. Gribbon<br />

(City of Portland Bureau of<br />

Environmental Services); and<br />

Joseph P. Gildner (Sound Transit)<br />

DCWASA’s Project Delivery<br />

Approach for the Washington DC<br />

<strong>CSO</strong> Program. Ronald E. Bizzarri<br />

and Carlton Ray (DCWASA); and<br />

William W. Edgerton (<strong>Jacobs</strong><br />

<strong>Associates</strong>)<br />

New Irvington Tunnel Design<br />

Challenges. Glenn Boyce, Steve<br />

Klein, and Yiming Sun (<strong>Jacobs</strong><br />

<strong>Associates</strong>); Theodore Feldsher<br />

(URS Corp.); and David Tsztoo<br />

(SFPUC)<br />

Geotechnical and Design Challenges<br />

for TBM Selection on<br />

the ICE Tunnel. Steve Dubnewych<br />

and Stephen Klein (<strong>Jacobs</strong><br />

<strong>Associates</strong>); and Paul Guptill<br />

(Kleinfelder)<br />

Risk Management to Make<br />

Informed Contingency-Based<br />

CIP Decisions. Paul Gribbon and


5 6 7<br />

Project update by Richard Smith, PE<br />

Bridge 3.9 Replacement Completed<br />

Bridge 3.9 is a 4,800-foot-long (1,463 m)<br />

railroad bridge spanning Lake Pend Oreille in<br />

Sandpoint, Idaho. It is an essential commerce<br />

link between the Pacific Northwest and Chicago.<br />

The bridge was built around 1902 by Northern<br />

Pacific Railway as part of the first northern<br />

transcontinental railroad. It was founded on<br />

timber piles driven to a penetration of about<br />

50 feet (15.2 m) supporting a concrete pier<br />

spaced 50 feet for most of the bridge’s length.<br />

Replacement piers added in the 1950s/60s were<br />

supported on 90-foot (27.4 m) pipe piles. By<br />

2008, however, several of the original piers had<br />

settled and rotated, causing track problems for<br />

the high-speed freight trains. These original<br />

foundations needed to be replaced.<br />

The 12 piers on the east end of the bridge were<br />

replaced in 2008, and 16 piers on the west end<br />

were replaced in 2009. BNSF is monitoring<br />

the remaining portion of the bridge, and has<br />

decided not to do any more replacements.<br />

Highly compressible soft clays to a depth of<br />

more than 300 feet (91.4 m) in the lake were<br />

a significant geological and construction challenge<br />

for the bridge’s east end. A deep foundation<br />

solution was required, and <strong>Jacobs</strong> <strong>Associates</strong><br />

determined that closed-end pipe piles were<br />

the best choice. New piers were placed halfway<br />

between existing bridge piers. Each pier group<br />

consisted of six piles. Piles were driven with<br />

vibratory and impact hammers.<br />

allowed <strong>Jacobs</strong> <strong>Associates</strong> and BNSF to<br />

evaluate pile capacity over time.<br />

Despite challenges to the project team, the<br />

Bridge 3.9 construction was a complete<br />

success. This vital transcontinental link to<br />

the BNSF now provides enhanced service<br />

with reduced maintenance.<br />

Rick has more than 20 years of experience<br />

in geo technical engineering for large complex<br />

civil projects, including bridges and tunnels.<br />

He served as project manager on the Bridge<br />

3.9 project.<br />

Because train service could not be disrupted,<br />

bridge replacement occurred under live-track<br />

conditions. <strong>Jacobs</strong> <strong>Associates</strong> provided foundation<br />

design and engineering<br />

services during construction<br />

0<br />

under contract to BNSF Railway.<br />

Also involved were Hanson<br />

50<br />

Professional Services, Inc.<br />

(bridge designer), ACC-Hurlen<br />

(east end contractor), and Advanced<br />

American Construction,<br />

100<br />

Inc. (west end contractor).<br />

FEET<br />

150<br />

RAILROAD WEST<br />

Robert Miner Dynamic Testing completed<br />

dynamic pile driving analyses on selected piles<br />

throughout each phase of pile driving. Results<br />

WEST END<br />

PILE TIP<br />

ELEVATIONS<br />

EAST END<br />

PILE TIP<br />

ELEVATIONS<br />

RAILROAD EAST<br />

SOFT CLAY<br />

STIFF SILT<br />

DENSE SAND<br />

Construction occurred during<br />

the summers of 2008 and 2009.<br />

Subsurface conditions along Bridge 3.9 alignment.<br />

Pile driving at bridge with Sandpoint in background.<br />

feet (7,337 m) to another retrieval shaft.<br />

The eastern retrieval shaft will be excavated<br />

to a depth of 104 feet (31.7 m). The TBM is a<br />

refurbished Robbins 10-foot-diameter (3 m)<br />

main beam machine that is nearly ready for<br />

shipping to the job site. Following excavation<br />

of the tunnel, mortar-lined steel pipe will be<br />

installed and backfill grouted, and final tie-ins<br />

will be made to the existing surface water<br />

distribution system.<br />

The construction manager (CM) for the Bi-<br />

County Water Tunnel is a Joint Venture (JV)<br />

between <strong>Jacobs</strong> <strong>Associates</strong> and EA Engineering,<br />

Science, and Technology. The JV works closely<br />

with a WSSC project manager assigned to the<br />

CM field office to address project issues. The<br />

contractor performing the work is Renda,<br />

Southland, SAK, which is a JV between Oscar<br />

Renda, Southland Contracting, Inc., and SAK<br />

Construction LLC.<br />

This tunnel completes a primary link from the<br />

WSSC’s Potomac Treatment Facility, which<br />

supports suburban growth and provides some<br />

redundancy to the WSSC distribution system.<br />

Jeff has 10 years of experience in construction<br />

management on various projects in the water<br />

supply and wastewater sectors. He currently<br />

serves as the assistant resident engineer on the<br />

Bi-County Water Tunnel project.<br />

Popsicle Stick Bridge Contest<br />

Christa Overby (City of Portland,<br />

Bureau of Environmental Services);<br />

Gregory Colzani (<strong>Jacobs</strong><br />

<strong>Associates</strong>); and Julius Strid<br />

(EPC Consultants)<br />

Case History: Complex Design<br />

and Construction of Tunnel and<br />

SOE to Accommodate Challenging<br />

Site Conditions. Emad Farouz<br />

(CH2M HILL) and John I. Yao<br />

(<strong>Jacobs</strong> <strong>Associates</strong>)<br />

The Sunnydale <strong>CSO</strong> Tunnel—<br />

Dealing with Urban Infrastructure.<br />

Renée L. Fippin, Heather E.<br />

Stewart, and Richard M. Nolting,<br />

III (<strong>Jacobs</strong> <strong>Associates</strong>); Manfred<br />

M. Wong (SFPUC)<br />

Linear Schedules for Tunnel Projects.<br />

Mun Wei Leong and Daniel<br />

E. Kass (<strong>Jacobs</strong> <strong>Associates</strong>)<br />

Geotechnical Investigations for<br />

the Anacostia <strong>River</strong> Projects.<br />

Amanda Morgan (<strong>Jacobs</strong> <strong>Associates</strong>);<br />

Kevin Fu (URS Corp.); and<br />

Ronald E. Bizzarri and Carlton M.<br />

Ray (DCWASA)<br />

Integration of Operations and<br />

Underground Construction:<br />

Sound Transit University Link.<br />

John Sleavin (Sound Transit);<br />

and Peter Raleigh, Samuel<br />

Swartz, and Phaidra Campbell<br />

(<strong>Jacobs</strong> <strong>Associates</strong>)<br />

Overhead and Uncertainty in<br />

Cost Estimates: A Guide to Their<br />

Review. John M. Stolz (<strong>Jacobs</strong><br />

<strong>Associates</strong>)<br />

Show Me the Money: The Real<br />

Savings in Tunnel Contract Payment<br />

Provisions. John M. Stolz<br />

(<strong>Jacobs</strong> <strong>Associates</strong>)<br />

<strong>Jacobs</strong> <strong>Associates</strong> was a proud<br />

sponsor in the Seattle Section<br />

of the American Society of Civil<br />

Engineers (ASCE) Younger<br />

Member Forum’s (YMF) 2010<br />

Popsicle Stick Bridge Contest in<br />

February. Senior Staff Engineer<br />

Lynn Salvati volunteered at<br />

the event. More than 100 high<br />

school students brought their<br />

bridges, made of popsicle<br />

sticks and white glue, to the<br />

contest and were judged on<br />

required technical specifications<br />

and aesthetics. Bridges<br />

were then loaded to failure


Project update by Carol Ravano, PE<br />

Coos Bay Rail Line Tunnel Project<br />

4 5 6<br />

There are nine tunnels on the rail line between<br />

Eugene and Coos Bay, Oregon. They were<br />

originally built between 1911 and 1916 by the<br />

<strong>Willamette</strong> Pacific Railroad, Inc., which was<br />

established by the Southern Pacific Railroad in<br />

1911. Southern Pacific’s Coos Bay Branch Line<br />

was acquired by RailTex Inc., which established<br />

the Central Oregon & Pacific Railroad in<br />

late 1994.<br />

These tunnels are lined with timber, shotcrete,<br />

or gunite over steel sets. Because of the<br />

weathered rock of the Coast Range mountains,<br />

the harsh climate near the Pacific Coast, and a<br />

lack of maintenance, the timber-lined portions<br />

of the tunnels fell into disrepair, causing the<br />

line to shut down in 2007. The State of Oregon<br />

estimated that about 200 jobs were lost when<br />

the rail line closed. In 2009, the Oregon International<br />

Port of Coos Bay (OIPCB) purchased the<br />

line and received $2.5 million in ARRA stimulus<br />

funds through the State of Oregon to repair the<br />

tunnels as a first step in reopening the line.<br />

<strong>Jacobs</strong> <strong>Associates</strong> has been working with HDR<br />

in Portland to evaluate and prioritize the work<br />

that needs to be performed along the entire<br />

line to get the railway functioning again. The<br />

principal objective of the work is to repair specific<br />

sections of four railway tunnels, including<br />

removal and disposal of timber linings (support<br />

sets, lagging, and cribbing); removal and<br />

disposal of rock, mud, and debris; installation<br />

of steel support sets, channel lagging, concrete,<br />

rock bolts, backfill concrete, and shotcrete;<br />

and localized re-establishment of tunnel track<br />

drainage within and adjacent to the tunnels.<br />

<strong>Jacobs</strong> <strong>Associates</strong> prepared design calculations,<br />

drawings, and specifications for the project, and<br />

facilitated the bid process for OIPCB. Construction<br />

started in September 2009, with <strong>Jacobs</strong> <strong>Associates</strong><br />

providing the resident engineer for construction<br />

monitoring. The tunnels are located in weathered<br />

sandstone and colluvium, and some had experienced<br />

localized collapses in recent years. Our top<br />

priority during the design and construction monitoring<br />

process was to prevent further collapse<br />

from occurring during the repair process. This<br />

was accomplished by recommending a methodology<br />

of timber set replacement that included either<br />

placement of steel jump sets for ground support<br />

prior to timber set removal or presupport with<br />

steel channel spiling immediately ahead of timber<br />

set removal and replacement with steel sets. Both<br />

methods have proven successful to date.<br />

Construction will be completed by May 2010.<br />

Carol is a geotechnical engineer with 17 years<br />

of geotechnical and civil engineering experience,<br />

specializing in construction projects for<br />

railroad clients. She serves as the project manager<br />

on the Coos Bay Rail Line Tunnel Project.<br />

North portal of Tunnel 15. The weathered<br />

rock and water seepage at the portal<br />

cause heavy loads on the tunnel lining.<br />

Shotcreting in the steel sets in Tunnel 15.<br />

Placing crown pieces of steel sets in Tunnel 15 in<br />

between existing timber sets. After steel sets are<br />

shotcreted in place, the timber sets are removed.<br />

staff recognition<br />

new hires<br />

(left photo) while their creators<br />

watched from a safe distance<br />

with hard hats and safety glasses.<br />

This year, the overall winning<br />

bridge was submitted by Christian<br />

Home School Network of South<br />

King County Team 2. It held 978<br />

pounds (444 kg) and weighed just<br />

11.9 oz (337 g).<br />

Johnson Hohenshelt Williams<br />

On January 22, Jeremy Johnson, PE, gave a presentation<br />

to the Structural Engineers Association of Washington on<br />

the Brightwater Wastewater Treatment System project.<br />

Congratulations to Erin Hohenshelt and Marcus Williams<br />

for earning their Professional Engineering (PE) licenses in<br />

the State of California.<br />

In February, the San Francisco<br />

office welcomed Engineer Intern<br />

Chloé Brillatz. Chloé is from Paris,<br />

France, and will be interning until<br />

mid-August. She is currently in<br />

the “sandwich year” between<br />

her Master 1 and Master 2. She<br />

received her Master 1 in Civil<br />

Engineering and Geotechnics<br />

from Ecole Nationale Supérieure<br />

de Géologie, and she plans on<br />

applying to the Department of<br />

Civil and Environmental Engineering<br />

at Imperial College in London<br />

for her Master 2.<br />

Bryan Duevel, GE, joined the<br />

Portland office as a Project<br />

Engineer in February. Bryan has<br />

more than 10 years of experience<br />

in geotechnical and construction<br />

engineering on a broad range of<br />

projects that includes dams, tunnels,<br />

bridges, and light<br />

rail infrastructure throughout<br />

the northwest. Bryan earned<br />

his BS and MS degrees in<br />

Geological Engineering from<br />

the Universities of Minnesota<br />

and Wisconsin, respectively.<br />

His graduate research focused<br />

on rock mechanics.


7<br />

Project update by Joe Schrank, PE<br />

Rehabilitation of the Historical Blue Ridge Tunnel<br />

<strong>Jacobs</strong> <strong>Associates</strong>, as subconsultant to<br />

Woolpert, Inc., evaluated the current condition<br />

of the Blue Ridge Crozet Tunnel (BRT),<br />

located in Rockfish Gap in Nelson and Augusta<br />

counties in central Virginia. <strong>Jacobs</strong> <strong>Associates</strong><br />

also evaluated the ground stability in<br />

and around the tunnel, developed options to<br />

rehabilitate the tunnel into a public trail, and<br />

The west portal.<br />

provided recommendations related to operational,<br />

cost, and schedule considerations. The<br />

rehabilitation project was initiated by Nelson<br />

County, Virginia. Woolpert was retained by<br />

Nelson County to provide engineering design<br />

services for this project.<br />

The BRT was designed by Claudius Crozet and is<br />

approximately 4,300 feet long (1,310 m). When<br />

it opened in 1858, it was the longest tunnel in<br />

the United States. The tunnel was built in very<br />

hard rock before the invention of dynamite and<br />

was designated a “National Historic Civil Engineering<br />

Landmark” by the ASCE in 1976. It was<br />

in use until 1944, when it was abandoned and<br />

replaced by the New Blue Ridge Tunnel, immediately<br />

west of and almost parallel to the BRT.<br />

The tunnel is partially masonry/brick lined<br />

and partially unlined, was a single track tunnel,<br />

and has a tangent (straight) alignment.<br />

The east portal is bare rock and does not have a<br />

portal structure, while the west portal contains<br />

a cut stone and masonry arch and is mostly<br />

brick lined. The east end of the tunnel is currently<br />

flooded with several feet of water.<br />

Since the bare rock in the tunnel is very strong<br />

and in excellent shape, <strong>Jacobs</strong> <strong>Associates</strong><br />

recommended scaling the rock face to remove<br />

loose rocks and applying 2 inches (50 mm) of<br />

fiber-reinforced microsilica shotcrete (FRMS)<br />

where needed. Because the tunnel is a historical<br />

structure, it may be necessary to recreate the<br />

original look of the brick lining in the areas of<br />

extensive brick fallout. This will either be done<br />

with an outer layer of brick over an inner layer<br />

of structural shotcrete or by staining and stamping<br />

the outer layer of FRMS to look like brick.<br />

The preliminary design by <strong>Jacobs</strong> <strong>Associates</strong><br />

has been completed. Final design and bid<br />

documents will be completed by July 2010,<br />

with construction to start in the fall of 2010.<br />

Joe has more than 10 years of experience<br />

in geotechnical engineering and serves as<br />

the project engineer for the BRT project.<br />

Laying out the stationing for the tunnel mapping<br />

inside the flooded east end of the tunnel.<br />

<strong>Jacobs</strong> <strong>Associates</strong> engineer Joe Schrank crawling<br />

through the pipe in one of the tunnel bulkheads.<br />

Tess Hartwell joined the Boston<br />

office as its new Regional<br />

Marketing Manager in March.<br />

Tess has a diverse background<br />

providing marketing and design<br />

services for a range of industries,<br />

including engineering and<br />

environmental services. She has<br />

more than 12 years of international<br />

experience in marketing,<br />

and most recently managed proposal<br />

efforts for renewable energy<br />

and government projects.<br />

Marika Hjert-Bernardi, PE,<br />

joined the Seattle office in<br />

February as a Senior Staff Engineer.<br />

Marika spent the last 6<br />

years interning as a structural<br />

design engineer involved in<br />

excavation support systems,<br />

large retaining wall designs, and<br />

material design, ranging from<br />

wood to post tension concrete<br />

and other structural materials.<br />

She received her BS in Civil<br />

Engineering from the University<br />

of Washington.<br />

The Boston office is proud<br />

to announce the addition of<br />

Katherine O’Hara as a Senior<br />

Staff Engineer. Kate holds MS<br />

and BS degrees in Civil and<br />

Environmental Engineering,<br />

with a concentration in Geotechnical<br />

Engineering, from the<br />

University of Massachusetts.<br />

She has 7 years of experience<br />

on a variety of geotechnical and<br />

environmental projects involving<br />

geotechnical analysis, shallow<br />

and deep foundation design,<br />

and excavation support.<br />

In February, Arlene Pritzker<br />

joined <strong>Jacobs</strong> <strong>Associates</strong> as a<br />

Senior Designer in the Seattle<br />

office. She has 29 years of CADD<br />

experience, which has been multidisciplinary<br />

over a broad range<br />

of projects. These have included<br />

transit tunnels, bridges, utilities,<br />

and environmental and energy<br />

projects.<br />

Donald Reid was hired as a<br />

Staff Engineer in the Seattle<br />

office in April. Don has been<br />

an intern since May 2009, and<br />

has worked on several projects,<br />

including University Link and<br />

Canyon Estates Paving. He<br />

also provided assistance on<br />

TBM performance evaluations<br />

for both Beacon Hill and Brightwater<br />

tunnel contracts. Don<br />

recently received his BS in Civil<br />

Engineering from the University<br />

of Washington.


awards<br />

Spur Honors Sfpuc Water<br />

System Improvement Program<br />

On February 22, the San Francisco Public Utilities<br />

Commission’s (SFPUC) Hetch Hetchy Water<br />

System Improvement Program (WSIP) was the<br />

recipient of the Infrastructure and Planning<br />

Award at the San Francisco Planning + Urban<br />

Research Association’s (SPUR) 30th Annual<br />

Good Government Awards Ceremony. Many<br />

of <strong>Jacobs</strong> <strong>Associates</strong>’ projects are part of the<br />

WSIP, including the New Crystal Springs Bypass<br />

Tunnel, Bay Tunnel, Irvington Tunnel, and the<br />

Hetch Hetchy Water and Power Project. Grace<br />

Lui and Victor Romero, PE, CEG, attended the<br />

award ceremony, and SFPUC representatives<br />

accepted the award.<br />

Lenihan Dam Receives Award<br />

The Lenihan Dam Outlet Modifications project<br />

was selected as a Special Recognition Winner of<br />

the 2010 Marvin M. Black Excellence in Partnering<br />

Awards by the Associated General Contractors<br />

(AGC) of America. Of the excellent projects<br />

nominated for the award, the judges selected<br />

three winners and six special recognition projects,<br />

which epitomize the true spirit of partnering.<br />

The award was presented at the AGC Partnering<br />

Awards Breakfast on Thursday, March 19, 2010,<br />

in conjunction with AGC’s 91st Annual Convention<br />

in Orlando, Florida. In attendance was<br />

Project Engineer Shawn Spreng, PE.<br />

Breakthrough Corner<br />

Mission Trails Pipeline Tunnel<br />

New Crystal Springs Bypass Tunnel<br />

Cal Park Hill Tunnel<br />

• With all pipes installed in the tunnel,<br />

work is nearly complete for Mission<br />

Trails Pipeline Project.<br />

• Since its hole through in May<br />

2009, Cal Park Hill Tunnel recently<br />

completed all architectural aspects<br />

of the tunnel.<br />

• On March 24, the TBM for the New<br />

Crystal Springs Bypass Tunnel reached<br />

the base of the North Shaft after traveling<br />

4,200 feet (1,280 m) for more than<br />

4 months from the South Shaft.<br />

New East Coast <strong>Associates</strong><br />

<strong>Jacobs</strong> <strong>Associates</strong> is pleased to welcome <strong>Associates</strong><br />

David Beck, PE, and Joel Kantola, PE, to<br />

our East Coast offices.<br />

David Beck, PE, joins <strong>Jacobs</strong><br />

<strong>Associates</strong> with 40 years of<br />

experience in planning,<br />

designing, and managing construction<br />

of a variety of heavy<br />

Beck<br />

civil and marine projects. His<br />

core qualifications are project/construction management<br />

and structural engineering. His projects<br />

have included highway bridges, power plants,<br />

offshore oil/gas facilities, wastewater treatment<br />

plants, two of the world’s largest oceanic outfalls,<br />

dredging, waterfront structures, combined storm<br />

overflow (<strong>CSO</strong>) structures, and large hard rock<br />

tunnel boring machine tunnels. David received<br />

his MS in Structural Engineering and BS in Civil<br />

Engineering from Iowa State University. He will<br />

be working out of the New York City Metropolitan<br />

Transportation Authority’s Independent<br />

Engineering Consultant project office.<br />

Joel Kantola, PE, comes to <strong>Jacobs</strong> <strong>Associates</strong><br />

with more than 20 years of experience. He<br />

has worked for both contractors and owners,<br />

providing claims, construction management,<br />

and detailed design services.<br />

Before joining <strong>Jacobs</strong> <strong>Associates</strong>,<br />

Joel was the principal<br />

of an engineering firm for 7<br />

years and spent 15 years prior<br />

Kantola<br />

to that working for nationally<br />

recognized engineering and construction companies.<br />

He received his MS in Geotechnical/<br />

Offshore Engineering and his BS in Civil Engineering<br />

from the University of New Hampshire.<br />

Joel will be providing support to the District<br />

of Columbia Water and Sewer Authority’s<br />

(DCWASA) Long-Term Control Plan Project<br />

and will be working out of the Boston office.<br />

Visit us at www.jacobssf.com<br />

or call us at 800.842.3794<br />

We appreciate your feedback.<br />

finalliner@jacobssf.com<br />

465 California Street<br />

Suite 1000<br />

San Francisco, CA 94104<br />

415.434.1822<br />

67 S. Bedford Street<br />

Suite 301E<br />

Burlington, MA 01803<br />

781.852.0450<br />

757 Bourke Street<br />

Suite 219A<br />

Docklands, VIC 3008<br />

AUSTRALIA<br />

+61 3 8687 9030<br />

1001 Avenue of the<br />

Americas, 11th Floor<br />

New York, NY 10018<br />

212.704.7383<br />

234 E. Colorado Boulevard<br />

Suite 400<br />

Pasadena, CA 91101<br />

626.737.6520<br />

101 S.W. Main Street<br />

Suite 320<br />

Portland, OR 97204<br />

503.227.1800<br />

333 H Street<br />

Suite 5004<br />

Chula Vista, CA 91910<br />

619.565.2747<br />

1109 First Avenue<br />

Suite 501<br />

Seattle, WA 98101<br />

206.588.8200<br />

Executive Editor Victor Romero, PE, CEG<br />

Managing Editor Rebecca Anicich, CPSM<br />

Contributing Editors Laura Franco, Tess Hartwell,<br />

Grace Lui, Julie McCullough, L.E. McCutcheon,<br />

Emma Reiners<br />

Designer Seth McGinnis<br />

© 2010 <strong>Jacobs</strong> <strong>Associates</strong><br />

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