hazemag - Vermeulen Ingenieursbureau
hazemag - Vermeulen Ingenieursbureau
hazemag - Vermeulen Ingenieursbureau
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HAZEMAG<br />
PROCESS<br />
ENGINEERING<br />
CRUSHING, DRYING, RECYCLING<br />
H AZEMAG
Limestone Crushing Plant in Colombia with a HAZEMAG<br />
Double-Rotor Compound Crusher Type AP-CM 1622<br />
Capacity: 500 t/h
HAZEMAG<br />
PRIMARY IMPACTORS:<br />
The heart of stationary, semi-mobile and<br />
mobile crushing plants.<br />
Semi-mobile crushing<br />
plant in Oman. HAZEMAG<br />
Double-Rotor Compound<br />
Crusher Type AP-CM 2022<br />
Capacity: 800 t/h<br />
PRIMARY<br />
IMPACTORS<br />
FOR CEMENT, LIMESTONE, GYPSUM...<br />
HAZEMAG can supply the most suitable impactor for<br />
practically every primary crushing application. Our singleand<br />
double-rotor impactors process large feed sizes at high<br />
throughput rates at optimum degrees of crushing efficiency.<br />
A continuous equipment development programme ensures<br />
minimum wear, maximum availability, very low maintenance<br />
requirements and extreme flexibility with regard to<br />
establishment of machine and product parameters.<br />
Limestone Crushing Plant<br />
with HAZEMAG Impactor<br />
Type AP-PH 1313<br />
Capacity: 250 t/h
HAZEMAG<br />
Hard Rock Impactor Type<br />
AP-KH 1010<br />
Capacity: 150 t/h<br />
HAZEMAG Sand Impactor<br />
Type AP-KV 0805<br />
Capacity: 60 t/h
STATE OF THE ART<br />
TECHNOLOGY WITH A MAXIMUM<br />
DEGREE OF AUTOMATION<br />
HAZEMAG Impactors for Secondary Crushing applications<br />
embody a combination of modern equipment design,<br />
highly-developed hydraulics and the latest control systems.<br />
The unique HAZtronic ® system enables the operator to<br />
meet exact customer demands for specific product granulometries<br />
according to a wide range of recipes.<br />
The innovative design of individual components provides<br />
for minimum maintenance coupled with a high degree of<br />
reliability and flexibility.<br />
HAZEMAG Sand Impactor<br />
Type AP-KV 1005R<br />
Capacity: 80 t/h<br />
IMPACTORS<br />
FOR SECONDARY AND<br />
HARD ROCK CRUSHING<br />
HAZEMAG Hard Rock Impactor<br />
Type AP-KMH 1313<br />
Capacity: 280 t/h<br />
HAZEMAG Hard Rock Impactors have been specially<br />
developed to crush abrasive materials. In order to minimise<br />
wear costs, particular emphasis has been placed on the<br />
use of highly wear-resistant materials and ease of replacing<br />
wear parts.
Rubble Recycling Plant in Holland with HAZEMAG Impactor Type AP-PH 1315 Capacity: 350 t/h<br />
Crawler mounted Rubble Recycling Plant with HAZEMAG Impactor Type AP-PH 1214 Q,<br />
and wheel mounted Screening Unit with light fraction separation
THE VERY LATEST IN<br />
RUBBLE RECYCLING<br />
EQUIPMENT<br />
HAZEMAG recognised many years ago the need for<br />
equipment specifically designed for the processing of rubble<br />
and similar materials, and developed the appropriate<br />
impactors based on their well-proven non-metallic minerals<br />
processing equipment. Meanwhile, the 3rd generation of<br />
rubble recycling impactors is now in service, this latest<br />
design being characterised by the hydraulically-actuated<br />
impact apron mounting and adjustment, together with its<br />
electronic control system. This concept improves<br />
considerably the flexibility of the impactor adjustment, at<br />
the same time minimising the hazard of blockages and<br />
RECYCLING-<br />
PLANTS<br />
damage caused by tramp metal.<br />
HAZEMAG’s experience in the construction of recycling<br />
plants is reflected in the wide range of designs available.<br />
Such plants naturally include pre-separation, classifying and<br />
product refinement facilities. Stationary, semi-mobile and<br />
mobile (wheel- or crawler-mounted) plants are supplied on<br />
this basis according to the specific requirement. Whatever<br />
the design, great importance is placed on ease of operation<br />
and maintenance as well as maximum availability.<br />
Wheel-Mounted<br />
Recycling Plant with<br />
HAZEMAG Impactor Type<br />
AP-PH 1214<br />
Capacity: 250 t/h
HAZEMAG NOVOROTOR Hammer Mill Type II<br />
2000/2500 for drying/grinding and calcination<br />
of gypsum at a plant in Shanghai/China
HAZEMAG UNIROTOR (single-rotor)<br />
and NOVOTOR (double-rotor) hammer mills<br />
are used for fine grinding and drying & grinding of raw<br />
materials and recycled materials.<br />
They are characterised in particular by the versatility of<br />
their design, which permits optimum adaptation to the<br />
specific application. They can be converted quite easily<br />
without any problems to meet possible changes in process<br />
requirements. Plants are designed to include screens<br />
or classifiers, etc. according to process demands.<br />
HAMMER-<br />
MILLS<br />
Wear parts, such as grinding paths, grates and hammers<br />
are well accessible and easy to change/replace.<br />
In the UNIROTOR hammer mill, the direction of rotation<br />
of the rotor is reversible, ensuring optimum utilisation of<br />
the hammers without the requirement to turn them when<br />
one face is worn. HAZEMAG hammer mills are eminently<br />
suited to the combined drying & grinding of various<br />
materials. In this process, hot gases are passed through the<br />
hammer mill simultaneously with the comminution of the<br />
material. Thanks to the large surface area created by the<br />
crushing process, a very high evaporation rate is achieved,<br />
the combination of the two processes at the same time<br />
minimising the space required for the equipment. In order<br />
to optimise the plant design – particularly in the case of<br />
new processes – we recommend prior testing of customers‘<br />
material in our modern, comprehensively equipped test<br />
facilities.
HAZEMAG Rapid Dryer<br />
Type ASS 1261<br />
Internal view of the<br />
ASS-type rapid dryer
PROCESS<br />
ENGINEERING SUPREME<br />
HAZEMAG Rapid Dryers fitted with agitator shafts are<br />
used as short-residence dryers for granular, plastic or<br />
sludge-type materials (various kinds of filter cake).<br />
Operating according to the parallel flow principle, wet<br />
material and hot gases pass through the dryer in the<br />
same direction, during which time the agitator paddles<br />
swirl the wet material around to attain a large material<br />
surface area, resulting in an intensive but at the same<br />
time thermally favourable drying effect by the hot gases.<br />
The air sealing system is provided by HAZEMAG<br />
pendulum flap gates or rotary gate valves. In most cases,<br />
because of the wide differences in the characteristics of<br />
the feed material, optimum plant design is preceded by<br />
exhaustive tests carried out on customers‘ material in<br />
HAZEMAG’s state of the art test facilities.<br />
DRYERS<br />
RAPID DRYERS<br />
CRUSHER/DRYERS<br />
HAZEMAG Crusher/Dryers combine the drying process<br />
with the very effective impact crushing process. The crushing<br />
operation creates the much larger material surface area<br />
to provide the conditions for an optimum exchange of<br />
heat between hot gases and<br />
feed material. There are two<br />
designs of machine – single- and<br />
double-rotor versions. The air sealing<br />
system is provided by HAZEMAG<br />
pendulum flap gates or<br />
rotary gate valves.<br />
HAZEMAG<br />
Crusher/Dryer Type APT 2
HAZEMAG Apron Conveyor in a<br />
semi-mobile crushing plant<br />
HAZEMAG Apron Conveyor fitted<br />
with high-quality tractor chain<br />
HAZEMAG Roller Grate (Wobbler)<br />
with elliptical rollers
PUSH FEEDERS, APRON CONVEYORS<br />
ROLLER GRATES (WOBBLERS)<br />
PENDULUM FLAP GATES<br />
ROTARY GATE VALVES<br />
COMPO-<br />
NENTS<br />
HAZEMAG gate valves are used as feed or<br />
discharge units and as process air sealing systems.<br />
They are characterised by a high degree of<br />
operational safety, robustness and ease of<br />
maintenance.<br />
HAZEMAG Pendulum Flap Gates are supplied<br />
as double- or triple-pendulum gates with either<br />
mechanical or hydraulic actuation systems.<br />
HAZEMAG Rotary Gate Valves are designed<br />
with inlet and outlet tangentially offset vis à vis<br />
the rotary vane. For particularly coarse material, a<br />
special design of valve with retracting shield is available.<br />
HAZEMAG feed and discharge units play a vital role in<br />
HAZEMAG process engineering.<br />
HAZEMAG Apron Conveyors are used mainly as<br />
hopper extraction and crusher feed units in primary<br />
crushing plants. The rugged design with infinitely-variable<br />
electric or hydraulic drive has been successfully used in<br />
countless operations under extremely demanding<br />
conditions worldwide.<br />
HAZEMAG Push Feeders are very rugged hopper<br />
discharge units, which can also be supplied with infinitelyvariable<br />
mechanical or hydraulic drives.<br />
HAZEMAG Roller Grates (Wobblers) are used<br />
predominantly for the pre-screening of clayey materials.<br />
In their role as a combined hopper discharge and prescreening<br />
unit, they present a particularly compact and<br />
favourably-priced solution to this problem.
An ASS-type Rapid Dryer in the HAZEMAG Test Plant<br />
An Impact Crusher for practice-orientated testing in the HAZEMAG Test Plant
In the HAZEMAG Test Plant, crushing, grinding and<br />
drying tests are carried out under field conditions using<br />
production machines. Taking advantage of the state of the<br />
art measuring & control and visual display equipment<br />
available, designs and processes can be optimised and<br />
vital data gained on throughput rates, wear rates, power<br />
consumption as well as crushing and drying characteristics.<br />
In many cases, these practice-orientated and demonstratively<br />
proved results are used by our customers when<br />
making their decisions on future capital investment.<br />
TEST PLANT &<br />
AFTER-SALES<br />
SERVICE<br />
HAZEMAG After-Sales Service Technicians are on standby<br />
24 hours a day, and we have a stock holding of<br />
approx. 20,000 spare parts. After-sales service has<br />
become a key element in our strategy, and includes comprehensive<br />
spares supply, troubleshooting, erection, repair,<br />
maintenance, modification/conversion and a full service<br />
package. HAZEMAG Service with preventive maintenance<br />
reduces repair costs and increases availability, thus minimising<br />
downtime.<br />
HAZEMAG
H AZEMAG<br />
&EPRGmbH<br />
HAZEMAG & EPR GmbH<br />
Brokweg 75<br />
48249 Dülmen - Germany<br />
Phone: +49 (0)2594/77-0<br />
Fax: +49 (0)2594/77-400<br />
Internet: www.<strong>hazemag</strong>.de<br />
e-mail:info@<strong>hazemag</strong>.de