FUTURE IN POLYURETHANE - EPAQ
FUTURE IN POLYURETHANE - EPAQ
FUTURE IN POLYURETHANE - EPAQ
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<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
FPM GROUP<br />
Who are we <br />
BUILD<strong>IN</strong>G DIVISION – AUTOMOTIVE DIVISION<br />
Société FPM-Engineering SàRL<br />
2A, rue de Steinfort<br />
L-8476 EISCHEN<br />
LUXEMBOURG<br />
FPM<br />
Société FPM-Industries SAS<br />
45, route de Pontpierre<br />
F-57380 FAULQUEMONT<br />
FRANCE<br />
FPM do Brazil<br />
Av. Maringá, 920 - Bairro Emiliano Perneta.<br />
ZIP CODE: 83324-010 - Pinhais - PR - Brazil<br />
A polyurethanes expert at your service for sustainable development
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
LUXEMBOURG<br />
FPM<br />
A polyurethanes expert at your service for sustainable development
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Where are we <br />
FPM GROUP<br />
Société FPM-Engineering SàRL<br />
2A, rue de Steinfort<br />
L-8476 EISCHEN<br />
lUXEMBOURG<br />
FPM<br />
Société FPM-Industries SAS<br />
45, route de Pontpierre<br />
F-57380 FAULQUEMONT<br />
FRANCE<br />
FPM do Brazil<br />
Av. Maringá, 920 - Bairro Emiliano Perneta.<br />
ZIP CODE: 83324-010 - Pinhais - PR - Brazil<br />
A polyurethanes expert at your service for sustainable development
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
FPM<br />
A polyurethanes expert at your service for sustainable development
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
FPM-Engineering's mission,<br />
beyond the manufacture of<br />
polyurethanes injection<br />
equipments, special machines, is<br />
to improve and innovate in the<br />
field of polyurethanes with<br />
success.<br />
FPM is composed of<br />
experienced engineers in the<br />
field of polyurethane injection<br />
FPM<br />
and is the source of several<br />
patents<br />
A polyurethanes expert at your service for sustainable development
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Developments of<br />
new products<br />
FPM<br />
A polyurethanes expert at your service for sustainable development
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Sandwich panel continuous and<br />
discontinuous lines machinery<br />
Partnership<br />
FPM<br />
A polyurethanes expert at your service for sustainable development
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Sandwich panel continuous and discontinuous lines machinery<br />
Foaming unit :<br />
Possibility to change the formulation in<br />
continuous<br />
Improvement of the quality and control<br />
of the consumption.<br />
Automatic variation of the flow in<br />
relation with the speed<br />
FPM<br />
Control at all steps of each parameters<br />
from the vital equipments as well as<br />
periferical ones during the process.<br />
optimization to an excellent<br />
mixing of the chemicals
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Partnership<br />
Slabstock line production<br />
machinery<br />
FPM<br />
A polyurethanes expert at your service for sustainable development
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Automotive<br />
Building construction<br />
Appliance<br />
Cold room application<br />
FPM<br />
Furniture and house decoration items<br />
Leasure and sports<br />
Aeronautics<br />
A polyurethanes expert at your service for sustainable development
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Our experience<br />
of expertise<br />
FPM<br />
Our experience<br />
of advanced<br />
products
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Our experience of<br />
advanced products<br />
FOAM<br />
MATRIX<br />
FPM<br />
BOOSTER<br />
LN 180 V2
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
What purpose of this<br />
equipment <br />
TO OPTA<strong>IN</strong> AN HOMOGENIOUS<br />
STRUCTURE WITH MORE<br />
RESISTANCE<br />
FPM<br />
Pentagonal Dodecaedron
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
FPM
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
What are the conditions of the<br />
foam <br />
The foam :<br />
- Regular<br />
- Homogeneous<br />
-Creamy<br />
FPM<br />
- Covering all the web with a<br />
regular thickness
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
COMPARISON AIR<br />
FOAM SYSTEM AND<br />
FMB NUCLEATOR<br />
FPM
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Standard air system<br />
10 TO 15% OF AIR<br />
BUBBLE SIZE < 500µm<br />
Non miscible<br />
FPM<br />
The bubble will appear<br />
immediately after<br />
distribution from the<br />
gas poker
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
The nucleator<br />
15 TO 65% OF AIR<br />
BUBBLE SIZE < 5µm<br />
The air is miscible into the polyol<br />
FPM<br />
CYCLE OF 5 TO 15 TIMES
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Conclusion :<br />
The elongation, the cutting<br />
and dispersion of the<br />
bubbles allowed to delay<br />
the appearing FPM of the<br />
bubbles after the gel time<br />
and reorganize the cellular<br />
structure of the foam
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
How to reach the working<br />
conditions with our<br />
equipment <br />
The nucleator<br />
Technically, to reach this<br />
effect, you have to add in line<br />
FPM<br />
SPECIAL MIXERS <strong>IN</strong><br />
L<strong>IN</strong>E<br />
=<br />
6 BARS OF LOSS OF<br />
PRESSURE PER<br />
MIXER
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
SOLUTION<br />
FPM
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
BOOSTER LN 180 V2<br />
ITEM<br />
DESCRIPTION<br />
A<br />
Polyol inlet<br />
FPM<br />
B<br />
C<br />
D<br />
E<br />
F<br />
Return of nucleated<br />
product to the motor /<br />
pump dosing unit<br />
Circulation pump<br />
Pressure gauge (low<br />
pressure)<br />
Pressure gauge (of<br />
nucleation)<br />
Manual bleed valve<br />
G<br />
Pressurized air Inlet
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
BOOSTER<br />
LN 180 V2<br />
FPM<br />
A polyurethanes expert at your service for sustainable development
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
FPM<br />
A polyurethanes expert at your service for sustainable development
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Foam Filling problems of the panels<br />
FPM
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Solution<br />
Booster FPM<br />
FPM
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Problems of non<br />
homogeneous foam <br />
FPM
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Problems of non<br />
homogeneous foam <br />
FPM
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Solution<br />
Booster + mixing<br />
head =<br />
Reactor FPM<br />
FPM
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Problems of non homogeneous Pentane <br />
FPM
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Use of high pressure homogenization system for pentane<br />
FPM
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
FPM
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Solution<br />
Dispergator<br />
FPM<br />
Un expert en polyuréthane à votre service pour un développement durable
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
•Better foam structure<br />
•More productivity<br />
•Reduce non quality foam and panels<br />
production<br />
•Downtime of cleaning sequence<br />
•Friendly operative system<br />
• Reduce density and raw material<br />
consumption<br />
FPM<br />
A polyurethanes expert at your service for sustainable development
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
… and in facts<br />
Raw material saving<br />
FPM<br />
8,65<br />
… improving your productivity
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
How to<br />
procede to get<br />
those results <br />
FPM<br />
Société FPM-Engineering SàRL<br />
2A, rue de Steinfort L-8476 EISCHEN<br />
Tél. 00352263922 Fax. 0035226392239<br />
www.fpm.lu<br />
fpm@fpm.lu
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Step 1 - One Week<br />
Follow up of production<br />
FPM<br />
Follow up the waist<br />
Check the line performance
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Check the line performance<br />
- Recirculation Polyol <br />
- Additives in high pressure <br />
- Type of coupling <br />
- Type of high pressure pump <br />
- High pressure heat exchanger <br />
- Pressure of feeding <br />
-Type of cooling FPMcontrol<br />
- Temperature Conveyor <br />
- Temperature steel web top and<br />
bottom <br />
-
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Step 2 - Two weeks<br />
Training of the operators and trails on different<br />
thickness<br />
Modification of the line<br />
FPM<br />
Start up of the nucleator<br />
and establish a procedure
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Step 3<br />
Two month<br />
Improve the<br />
production<br />
and save 5%<br />
raw material<br />
consumption<br />
3 visits on site<br />
FPM<br />
Special technical<br />
support on tel line
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
Step 4 -<br />
Twelve<br />
month<br />
Final<br />
optimization<br />
of the line<br />
For 10 millions<br />
euros raw material<br />
consumption, 1%<br />
saving =<br />
100.000,00 per year<br />
FPM<br />
Improvement of<br />
productivity, quality<br />
by other new<br />
products
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
FPM<br />
Société FPM-Engineering SàRL<br />
2A, rue de Steinfort L-8476 EISCHEN<br />
Tél. 00352263922 Fax. 0035226392239<br />
www.fpm.lu<br />
fpm@fpm.lu
<strong>FUTURE</strong> <strong>IN</strong> <strong>POLYURETHANE</strong><br />
A polyurethanes expert at your service<br />
for sustainable development<br />
FPM<br />
Société FPM-Engineering SàRL<br />
2A, rue de Steinfort L-8476 EISCHEN<br />
Tél. 00352263922 Fax. 0035226392239<br />
www.fpm.lu<br />
fpm@fpm.lu
BON APPETIT !!!<br />
FPM<br />
Société FPM-Engineering SàRL<br />
2A, rue de Steinfort L-8476 EISCHEN<br />
Tél. 00352263922 Fax. 0035226392239<br />
www.fpm.lu<br />
fpm@fpm.lu
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