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Preventative Maintenance Checklist

Preventative Maintenance Checklist

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MAXFLIGHT ELECTRIC MACHINE RIDE SYSTEM<br />

PM - Weekly, Monthly, Semi-Annual & Annual Inspections<br />

Inspection type:<br />

Location:<br />

Inspected By:<br />

(Print Name – Not Initials)<br />

Reviewed By: _______________<br />

(Manager)<br />

Time Started<br />

Completed<br />

Notes: ∗ All Weekly, Monthly, Semi-Annual, and Annual Inspection Categories Are Listed Below. All Components Of Each Category Must Be<br />

Inspected For Operation, Reliability And Safety.<br />

∗ Indicate Below That All Components Have Been Inspected, Repaired OR Need Repair By Putting The Proper Symbol In The 'Effect<br />

Status Box' To The Left Of The Category. Circle Component That Requires Repair And Write Details In Comments Section.<br />

EFFECT STATUS LEGEND: - Okay, No Repairs Needed O - Needs Scheduled Repairs<br />

X - Repair Completed During Opening N - Noted<br />

Effect<br />

Status<br />

Show Effect<br />

These sheets to be filled out completely and kept in your<br />

records.<br />

Weekly Inspection:<br />

Open A frame to vacuum and blow out any dust.<br />

Operators console, vacuum and blow out dust.<br />

Make sure the cooling fan is plugged in.<br />

Inspect the Roll Signal Ring for proper security and condition.<br />

Clean the projector exhaust fan, lens, air filter and mirror.<br />

Inspect all connections on the Power Box for security.<br />

Inspect the Pitch Signal Ring and Torque Arm for proper security.<br />

Inspect the counterweight shaft, worm gear and guide rail for any<br />

apparent wear, damage, or binding. Clean and lube.<br />

Comments<br />

(Details to be written in <strong>Maintenance</strong> Log)<br />

Inspect the Pitch Power Ring for condition.<br />

Inspect left and right key-way bolts (both A-Frames) for security. Lube<br />

Inspect the Up/Down, Canopy and Failsafe Sensors for security and proper<br />

operation.<br />

Inspect the A-Frames for signs of “walking” or the bolts are secure to floor.<br />

Inspect Shoulder Harnesses for any weld cracks.<br />

Inspect all safety-wired and visible bolts for security.<br />

Ensure the Daily Opening and Closing inspections have been complied with<br />

for the past week.<br />

Lubricate the unit in accordance with the Lubrication Diagram<br />

Inspect the Flange welds of the Right/Left Pitch Shafts and Counterweight<br />

Shaft at the center weldment to insure there are no cracks; also inspect<br />

the safety-wire and bolts for security.<br />

GAME LOG READING:--------------------------------------------------------<br />

Defrag the computer/s.<br />

Normal:<br />

Updated 09/03 Page 1 of 2


Monthly Inspection:<br />

Complete the Weekly Inspection.<br />

Open power box and vacuum inside. Clean exhaust fan.<br />

Inspect shoulder restraint release system for security and operation. Lube<br />

canopy gas strut pivot ball points with white lube.<br />

Apply thin coat of white lube on the bottom pin of the canopy latch spring<br />

assembly.<br />

Inspect the condition of the upper and lower canopy latch assembly.<br />

Tighten any loose screws on the fiber glass body, Cockpit and Tail<br />

assembly<br />

Check for loose lag bolts inside the cockpit seat to glass mounts.<br />

Check for the security of the A-Frame to the foundation. Look for signs of<br />

the unit walking or loose anchor bolts.<br />

Verify tail stand and front support did not walk. Is secure to the floor.<br />

Inspect the condition of all fiberglass parts.<br />

Check the Alert log on the game computer and delete the entries.<br />

Click on Start, then Programs, then Explorer, open MaxFlight folder, you<br />

will see 3 items, Bin, Config and Logs. Double click on Logs. Click on Alert<br />

log.txt. Use edit, highlight all past entries you wish to delete, edit and then<br />

delete, to delete the past old text within that log.<br />

Semi-Annual<br />

Inspect the front stairs, fencing and entry gate for condition and<br />

cleanliness. Inspect patron que area for any unsafe conditions.<br />

Clean and wax the fiberglass parts with a good car wax.<br />

Annual<br />

Lube lift motor grease fittings, one pump into each fitting only.<br />

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