Huntsman Advanced Materials We are a leading global supplier of ...

Concept and Design by Ramstein Ehinger Associates AG 

Huntsman Advanced 

Materials 

We are a leading global supplier 

of synthetic and formulated 

polymer systems for customers 

requiring high-performance 

materials which outperform the 

properties, functionality and 

durability of traditional mate - 

rials. Over 2 300 associates at 

13 locations worldwide work to 

fulfill this promise day by day. 

More than 3 000 companies 

around the world use Huntsman 

Advanced Materials technologies 

in key markets such as 

adhesives and inks, aerospace, 

automotive, coatings, construction, 

electronics, medical, marine, 

power transmission and 

distribution, sports equipment 

and wind power generation. 

Global presence – 13 manufacturing sites 

Marine market 

For plug, mould, finished parts 

and maintenance, Huntsman 

Advanced Materials brings 

enhanced value to customers 

by providing new patented and 

certificated technologies, 

combined with high quality and 

reliability. Since the 1950s, 

from canoes to large luxury and 

competition boats, we always 

have been a partner of designers 

and shipbuilders through 

our unique product portfolio. 

Our materials have proven their 

efficiency to answer to the high 

mechanical performances required 

in the strongest shipping 

conditions. 

For more information 

www.huntsman.com / advanced_materials 

advanced_materials@huntsman.com 

Europe /Africa: 

Huntsman Advanced Materials (Switzerland) GmbH 

Klybeckstrasse 200 

P.O. Box 

4002 Basel 

Switzerland 

Tel. +41 61 299 11 11 

Fax +41 61 299 11 12 

India / Middle East: 

Huntsman Advanced Materials (India) Pvt. Ltd. 

5 th Floor, Bldg. No. 10 

Solitaire Corporate Park, 167 

Guru Hargovindji Marg, Chakal, Andheri (East) 

Mumbai – 400 093 

India 

Tel. + 91 22 4095 1556 - 60 

Fax + 91 22 4095 1300 /1400 /1500 

Asia / Pacific: 

Huntsman Advanced Materials (Guangdong) Co., Ltd. 

Rooms 4903 – 4906, Maxdo Center 

8 Xing Yi Road 

Shanghai, 200336 

P.R. China 

Tel. + 86 21 2208 7588 

Fax + 86 21 2208 7511 

Americas: 

Huntsman Advanced Materials Americas Inc. 

10003 Woodloch Forest Drive 

The Woodlands 

Texas 77380 

USA 

Tel. +1 888 564 9318 

Fax +1 281 719 4047 

Legal information 

All trademarks mentioned are either property of or li censed to 

Huntsman Corporation or an affiliate thereof in one or more, but not 

all, countries. 

Sales of the product described herein (“Product”) are subject to the 

general terms and conditions of sale of either Huntsman Advanced 

Materials LLC, or its appro priate affiliate including without limi ta - 

tion Huntsman Advanced Materials (Europe) BVBA, Huntsman 

Advanced Materials Americas Inc., or Huntsman Advanced Materials 

(Hong Kong) Ltd. or Huntsman Advanced Materials (Guangdong) 

Ltd. (“Huntsman”). The following supercedes Buyer’s documents. 

While the information and re com mendations included in this 

publication are, to the best of Huntsman’s knowledge, accurate 

as of the date of publication, NOTHING CONTAINED HEREIN IS TO 

BE CONSTRUED AS A REPRESENTATION OR WARRANTY OF 

ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED 

TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR 

A PARTICULAR PURPOSE, NONINFRINGEMENT OF ANY INTELLEC - 

TUAL PROPERTY RIGHTS, OR WARRANTIES AS TO QUALITY OR 

CORRESPONDENCE WITH PRIOR DESCRIPTION OR SAMPLE, AND 

THE BUYER ASSUMES ALL RISK AND LIABILITY WHATSOEVER 

RESULTING FROM THE USE OF SUCH PRODUCT, WHETHER USED 

SINGLY OR IN COMBINATION WITH OTHER SUBSTANCES. No 

statements or recommendations made herein are to be construed 

as a representa tion about the suitability of any Product for the 

particular application of Buyer or user or as an inducement to 

infringe any patent or other intellectual property right. Data and 

results are based on controlled conditions and/or lab work. Buyer 

is responsible to determine the applicability of such information 

and recommendations and the suitability of any Product for 

its own particular purpose, and to ensure that its intended use of 

the Product does not infringe any intellectual property rights. 

The Product may be or become hazardous. Buyer should (i) obtain 

Material Safety Data Sheets and Technical Data Sheets from 

Huntsman containing detailed information on Product hazards and 

toxicity, together with proper shipping, handling and storage procedures 

for the Prod uct, (ii) take all steps necessary to adequately 

inform, warn and familiarize its employees, agents, direct and 

in direct customers and contractors who may handle or be exposed 

to the Product of all hazards pertaining to and proper procedures 

for safe handling, use, storage, transportation and disposal of and 

exposure to the Product and (iii) comply with and ensure that its 

employees, agents, direct and indirect customers and contractors 

who may handle or be exposed to the Product comply with all 

safety information contained in the applicable Material Safety Data 

Sheets, Technical Data Sheets or other instructions provided by 

Huntsman and all applicable laws, regulations and standards relating 

to the handling, use, storage, distribution and disposal of and 

exposure to the Product. Please note that products may differ from 

country to country. If you have any queries, kindly contact your local 

Huntsman representative. 

© 2011 Huntsman Corporation. All rights reserved. 

Ref. No. AdMat Marine selector guide 05.11_EN_EU

Advanced Materials 

High quality and reliability 

Tooling, composites, bonding and maintenance systems 

Marine selector guide

Tooling systems 

Master model / plug 

Colour Density Hardness 

Coefficient 

of thermal 

expansion 

Heat deflection 

temperature 

Compressive 

strength 

Flexural 

strength 

Comments 

Conditions 

1.8 MPa 

Norm ISO 868 ISO 11359 ISO 75 ISO 604 ISO 178 

Unit g / cm³ Shore D 10 -6 K -1 °C MPa MPa 

Seamless modeling pastes: a range of machine-applied epoxy pastes for rapid CAD / CNC tooling 

RenPaste ® SV 4503-1 / 

Ren ® HV 4503-1 

Brown 0.75 – 0.8 55 – 60 101 

(3 days at RT) 

42 (3 days at RT) 

54 (8 h at 80 °C) 

11.5 


11 


Low exotherm for application to 40 mm, 

optimum dimensional stability, machinable 

after 1 day at RT, 1 : 1 mix ratio 

RenPaste ® 4666 resin / 

Ren ® 4666 hardener 

Light 

grey 

0.95 – 1.0 60 – 65 75 – 80 


52 (7 days at RT) 

72 (RT cure + 8 h at 60 °C) 

82 (RT cure + 8 h at 80 °C) 

20 


19 


Rapid cure but formulated for low 

exotherm, machinable after 1 day at 

RT, 1 : 1 mix ratio 

Mould production with wet lay-up or infusion processes (heat resistant up to 120 °C) 

Colour Mix ratio Pot life Demoulding 

time 

Density Hardness Heat 

deflection 

temperature 

Comments 

Conditions 250 ml 1.8 MPa 

Norm ISO 868 ISO 75 

Unit pbw min h g / cm 3 Shore D °C 

Surface coats: high-performance epoxy tooling brush gelcoats 

RenGel ® SW 18 / 

Ren ® HY 2404 

Green 100 : 20 10 – 15 12 1.3 85 – 90 85 


Ren ® HY 5159 

Green 100 : 16 25 12 1.3 85 – 90 100 

High gloss, 

excellent styrene resistance 

Resin XD 4615 / 

Ren ® HY 5159 

Resin XD 4623 / 

Ren ® HY 5159 

Black 100 : 15 25 – 30 12 1.3 85 – 90 120 

Green 100 : 16 30 12 1.2 80 – 85 120 

High temperature resistance 

Coupling layer 

RenGel ® P99 / 

Ren ® HY 5159 

Grey 100 : 11 30 12 1.5 90 120 Recommended for optimum 

bonding between gelcoats and a 

range of backing resins 

RT: Room temperature = 23 ± 2 o C 

2

Mould production with wet lay-up or infusion processes (heat resistant up to 120 °C) 

Colour Mix ratio Pot life Recommended 

cure 

schedule 

Density 

Heat 

deflection 

temperature 

Comments 

Conditions RT, 500 ml 1.8 MPa 

Norm ISO 75 

Unit pbw min g / cm 3 °C 

Backing structure: high-performance epoxy resin systems 

RenLam ® CY 219 / 

Ren ® HY 5160 

Pale yellow 100 : 50 80 7 days at RT 

or 14 h at 40 °C 

1.1 45 – 50 


Ren ® HY 5161 


or 14 h at 40 °C 

1.1 50 – 55 

Adjustable reactivity, 

good properties with RT cure 


Ren ® HY 5162 


or 14 h at 40 °C 

1.1 55 – 60 

RenLam ® LY 113 / 

Ren ® HY 97-1 

Clear to 

pale yellow 

100 : 30 80 14 h up to 120 °C 1.1 120 


Ren ® HY 98 

Clear to 

pale yellow 

100 : 30 90 – 100 14 h gradually 

up to 120 °C 

1.1 120 

Low viscosity, 

high temperature resistance 

RenLam ® LV 573-2 / 

Ren ® HY 2959 

Blue grey 100 : 15 45 – 60 7 days at RT 1.2 40 – 45 Glass fibre reinforced epoxy paste 

for hand application, excellent for tight 

angles / complicated shapes 

Mould production with wet lay-up or infusion processes (heat resistant up to 180°C) 

Colour 

Mix 

ratio 

Viscosity Pot life Demoulding 

time 

Recommended 

cure schedule 

Density Tg 

Comments 

Conditions RT RT DSC, 10 K/ min 

Norm IEC 1006 

Unit pbw mPa·s min g / cm 3 °C 

Surface coats: high-temperature epoxy tooling brush gelcoats 


Ren ® HY 5212 


Ren ® HY 5213 

Black 100 : 20 Thixotropic 600 (500 ml) 14 h at 

40 – 50 °C 

Black 100 : 16 Thixotropic 270 (250 ml) 14 h at 

40 – 50 °C 

12 h at 40 °C + 2h at 80 °C + 

2 h at 100 °C + 2 h at 120 °C + 

2 h at 140 °C + 2 h at 160 °C + 

2 h at 180 °C + 12 h at 200°C 

12 h at 40 °C + 2h at 80 °C + 

2 h at 100 °C + 2 h at 120 °C + 

2 h at 140 °C + 2 h at 160 °C + 

2 h at 180 °C + 12 h at 180 °C 

1.5 200 

1.6 185 

Very high temperature 

performance 

achieved following 

suitable post cure, 

Shore D hardness 90 

Backing structure: high-temperature epoxy resin systems 


Ren ® HY 5212 


Ren ® HY 5213 

Amber 100 : 40 2 000 720 (500 ml) 14 h at 

40 – 50 °C 

Amber 100 : 32 1 800 180 (500 ml) 14 h at 

40 – 50 °C 

12 h at 40 °C + 2h at 80 °C + 

2 h at 100 °C + 2 h at 120 °C + 

2 h at 140 °C + 2 h at 160 °C + 

2 h at 180 °C + 12 h at 200 °C 

12 h at 40 °C + 2h at 80 °C + 

2 h at 100 °C + 2 h at 120 °C + 

2 h at 140 °C + 2 h at 160 °C + 

2 h at 180 °C + 12 h at 180 °C 

1.1 230 – 240 

1.1 170 –180 

Very high temperature 

performance 


suitable post cure 

Araldite ® LY 8615 / 

Aradur ® 8615 

Amber 100 : 50 550 1080 (100 ml) 24 h at 

40 °C 

24 h at 40 °C + 2h at 80 °C + 

2 h at 100 °C + 2 h at 120 °C + 

2 h at 140 °C + 2 h at 160 °C + 

2 h at 180 °C + 12 h at 200 °C 

1.1 ca. 220 Low viscosity ideal for 

infusion, very high 

temperature performance 


suitable post cure 


3

Composite epoxy resin systems 

Resin systems for composite parts production 

Pot life 

Recommended 

cure 

schedule 

Mix 

viscosity 

Tg max 

Flexural 

strength 

Ultimate 

flexural 

elongation 

Fracture 

toughness 

K1C 

Fracture 

energy 

G1C 

Comments 

Conditions RT, 100 ml RT DSC, 10 K/ min 

Norm IEC 1006 

Unit min mPa·s °C MPa % MPa√m J / m 2 

Wet lay-up systems 


Hardener XB 3403 

600 – 720 7 days at RT 

or 

8 h at 60 °C 

300 – 400 78 – 83 110 – 130 10.5 – 13.0 0.95 – 1.05 250 – 280 



25 – 35 7 days at RT 

or 

8 h at 60 °C 

1000 – 1200 87 – 92 135 – 155 7.0 – 9.0 0.80 – 0.90 150 – 190 

Laminating system 

without reactive 

diluent, adjustable 

reactivity, 

Germanischer Lloyd 

approved 





120 –135 7 days at RT 

or 

8 h at 60 °C 

40 – 50 7 days at RT 

or 

6 h at 80 °C 

320 – 380 90 – 96 125 – 130 7.0 – 8.2 0.85 – 0.95 215 – 245 

350 – 400 94 – 100 123 – 128 9.0 – 12.0 0.80 – 0.90 195 – 225 

Good cure at RT, 

good toughness 

Resin XU 3508 / 




600 – 720 4 h at 60 °C + 

8 h at 80 °C 

380 – 480 4 h at 60 °C + 

8 h at 80 °C 

650 – 800 70 – 75 100 – 125 9.0 – 11.0 2.10 – 2.30 1 250 – 1 400 

720 – 860 95 – 102 110 – 125 10.0 – 12.5 2.20 – 2.40 1 500 – 1 700 

Toughened resin 

with very high 

impact strength 

Injection / infusion systems 





870 – 1050 14 h at 40 °C 

or 

10 h at 60 °C 

40 – 60 8 h at 40 °C 

or 

4 h at 60 °C 

150 – 230 68 – 73 104 – 115 10.0 – 12.0 0.85 – 0.95 260 – 310 

450 – 480 66 – 70 130 – 135 9.0 – 10.0 0.70 – 0.80 150 – 200 

Low temperature 

cure 



560 – 620 7 days at RT 

or 

8 h at 60 °C 

200 – 300 82 – 86 118 – 130 10.5 – 12.5 0.95 – 1.05 260 – 310 



130 – 160 7 days at RT 

or 

8 h at 60 °C 

220 – 320 80 – 84 118 – 130 10.0 – 12.0 0.95 – 1.05 255 – 305 

Adjustable reactivity, 


approved 



290 – 340 7 days at RT 

or 

8 h at 60 °C 

200 – 320 81 – 87 118 – 130 10.0 – 12.0 0.95 – 1.05 260 – 310 


Aradur ® 5003-1 

40 – 50 7 days at RT 

or 

8 h at 60 °C 

200 – 260 

(40 °C) 

108 – 115 108 – 118 7.0 – 9.0 0.90 – 1.00 230 – 290 High temperature 

performance 



850 – 950 8 h at 80 °C 200 – 300 77 – 80 120 – 130 9.0 – 10.0 0.70 – 0.80 170 – 210 





750 – 850 8 h at 80 °C 200 – 300 74 – 80 120 – 130 9.0 – 10.0 0.70 – 0.80 210 – 230 

300 – 350 8 h at 80 °C 250 – 350 80 – 85 125 – 135 7.0 – 7.5 0.65 – 0.75 170 – 210 

Low exotherm, 


approved 


Fracture properties (K1C, C1C): CG method PM 258-0/90 (bend notch test): K1C (mPa√m): fracture toughness – G1C (J / m 2 ): fracture energy 

4

Epoxy prepreg systems 

B-staging Shelf life Recommended 

cure schedule 

Tg 

Fracture 

toughness 

Fracture 

energy 

Comments 

K1C 

G1C 

Conditions 23 °C DSC, 10 K/ min 

Norm IEC 1006 

Unit °C MPa√m J / m 2 


Aradur ® 1571 / 

Accelerator 1573 / 


24 – 48 h 

at 23 °C 

> 6 weeks 2 h at 120 °C 105 – 115 0.70 – 0.85 130 – 250 Easy B-staging, 


approved 


Aradur ® 1571 / 




Aradur ® 1571 / 




Aradur ® 1571 / 



2 – 3 min 

at 80 – 90 °C 

24 h 

at 23 °C 

3 – 6 min 

at 90 °C 

> 6 weeks 2 h at 120 °C 118 – 126 0.70 – 0.90 210 – 390 Sharp B-staging 

> 1 month 4 h at 120 °C 116 – 125 1.43 – 1.65 850 – 1000 Toughened prepreg 

with easy B-staging, 


approved 

> 1 month 4 h at 120 °C 122 – 137 1.15 – 1.48 500 – 800 Toughened prepreg 

with sharp B-staging 

Parts should be post-cured in order to obtain optimum mechanical properties 

Fracture properties (K1C, C1C): CG method PM 258-0/90 (bend notch test): K1C (mPa√m): fracture toughness – G1C (J / m 2 ): fracture energy 

5

Bonding and sealing 

Structural adhesives for parts assembly with composite, plastics and metals 

Colour Mix ratio Gap filling Pot life Recommended 

cure 

schedule 

Lap shear 

strength 

Typical 

cured Tg 

Comments 

Conditions 23 °C, 100 g aluminium DSC, 10 K/ min 

Norm IEC 1006 

Unit pbv mm min N / mm 2 °C 

Epoxy adhesives 

Araldite ® 2011 Pale yellow 100 :100 none 90 – 110 48 h at RT 

or 16 h at 40 °C 

20 – 25 45 General-purpose epoxy adhesive, 

cartridge and bulk packs 

Araldite ® 2012 Pale yellow 100 :100 none 5 – 8 4 h at RT 

or 2 h at 40 °C 

15 – 20 45 Rapid-cure general-purpose epoxy 

adhesive, cartridge and bulk packs 

Araldite ® 2013 Metallic grey 100 :100 0 – 5 50 – 80 24 h at RT 

or 2 h at 60°C 

15 – 20 45 Toughened epoxy suitable for dissimilar 

substrates, cartridge and bulk packs 

Araldite ® 2015 Neutral 100 :100 0 – 10 40 – 50 24 h at RT 

or 2 h at 60 °C 

Araldite ® 2031 Black 100 :100 0 – 10 50 – 70 24 h at RT 

or 2 h at 60 °C 

15 – 20 65 Toughened gap-filling epoxy for GRP 

and SMC bonding, cartridge and bulk 

packs 

17 – 22 65 Toughened black epoxy adhesive, 


Araldite ® 420 A / B Dark green 100 : 50 none 50 – 70 7 days at RT 

or 4 h at 70 °C 

25 – 30 45 Tough epoxy adhesive with high shear 

and peel strength, cartridge and bulk 

packs 

Araldite ® AV 4076-1 / 

Hardener HV 5309-1 

Neutral 100 :100 0 – 5 50 – 70 24 h at RT 

or 2 h at 60 °C 

25 – 30 78 Toughened epoxy, bulk packs 

Araldite ® AW 4856 / 

Hardener HW 4856 

Green 100 : 50 0 – 20 240 – 280 

(500 g) 

7 days at RT 

or 4 h at 70 °C 

25 – 30 80 Germanischer Lloyd approved, 

bulk packs 

Araldite ® AW 4859 / 

Hardener HW 4859 

Black 100 : 50 0 – 10 100 – 120 24 h at RT 

or 3 h at 80 °C 

30 – 35 95 Toughened black epoxy adhesive, 

high-temperature resistance, very high 

lap shear strength and peel strength, 


Methacrylate adhesive 

Araldite ® 2021 Yellow 100 :100 0 – 4 2 – 5 1 h at RT 20 – 25 60 Very rapid curing tough adhesive, 


Araldite ® 2022 Yellow 100 : 100 0 – 5 10 – 15 2 h at RT 20 – 22 65 – 80 Rapid-curing tough adhesive, 


Polyurethane adhesive 

Arathane ® 4497 PO / 

Arathane ® 3304 IS 

Beige 100 : 45 0 – 5 8 – 15 4 h at RT 

or 2 h at 40 °C 

15 – 20 40 – 50 Rapid-curing PU system, bulk packs 

Moisture cure 1-component elastic adhesives 

Colour 

Cure 

mechanism 

Gap filling 

Skin 

formation 

time 

Cure rate 

Youngs 

modulus 

Elongation 

at break 

Comments 

Conditions 23 °C, 50 % RH 23 °C, 50 % RH 

Norm 

Unit mm min mm / day MPa % 

Silane-modified polymers 

Araldite ® 2060 

Brilliant 

white 

Moisture 

curing 

2 – 10 15 ca. 3 1 300 General-purpose high-elongation 

adhesive, non-hazardous, does not 

contain isocyanate 

Araldite ® 2061 Black Moisture 

curing 

2 – 10 15 ca. 3 1 250 General-purpose high-elongation 

adhesive, non-hazardous, does not 

contain isocyanate, particularly 

suited for teak deck caulking 

RT: Room temperature = 23±2°C 

Bond strength depends on surface treatment prior to bonding 

6

Maintenance 

Description Mix ratio Pot life Recommended 

cure 

schedule 

Lap shear 

strength 

Tg max Gap filling Comments 

Conditions RT, 100 g Aluminium DSC, 10 K/ min 

Norm IEC 1006 

Unit pbv min N / mm 2 °C mm 

Araldite ® 2021 MMA system 1 : 1 3 – 5 1 h at 

ambient cure 

20 – 22 65 – 80 0 – 5 Very fast-setting, tough 

adhesive for rapid fixing 

and filling of small voids 

Araldite ® 2022 MMA system 1 : 1 8 – 15 2 h at 

ambient cure 

20 – 22 65 – 80 0 – 5 Medium open time and 

fast-curing adhesive for 

field / workshop operations 

Arathane ® 4497 PO / 

Arathane ® 3304 IS 

PU system 100 : 45 8 – 15 4 h at RT 

or 

2 h at 40 °C 

15 – 18 40 – 50 0 – 5 Fast-setting adhesive, 

filling holes 

Araldite ® 2029 PU system 1 : 1 40 – 50 12 h at 

ambient cure 

or 

2 h at 60 °C 

20 – 24 25 – 35 0 – 10 Long open time adhesive, 

filling holes 



Resin XB 3585 / 


EP system 100 : 20 13 – 17 7 days at 23 °C 

or 

15 min at 80 °C 


or 

15 min at 80 °C 

n / a 58 – 66 

88 – 96 

n / a 60 – 70 

86 – 96 

n / a 

n / a 

High-reactivity repair 

system, good toughness 

resistance 






or 

1 day at 23 °C 

+ 4h at 90 °C 


or 

1 day at 23 °C 

+ 4 h at 90 °C 

n / a 54 – 59 

92 – 98 

n / a 54 – 59 

99 – 105 

n / a 

n / a 

Wet lay-up repair 

process, longer 

handling time 

RT: Room temperature = 23±2°C 

7

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