Operator's Manual High Pressure Breathing Air Compressors

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TABLE OF CONTENTS iv Operator’s Manual 9.9. FILLING VALVE MAINTENANCE ................................................................ 40 9.10. REPLACEMENT INTERVALS ................................................................... 41 9.11. CONDENSATE DRAINAGE ..................................................................... 41 9.12. CARTRIDGE CHANGE ........................................................................ 41 10. FILTER SYSTEM P41 AND P61 ................................................................. 42 10.1. APPLICATION AND SUMMARY DESCRIPTION ................................................... 42 10.2. FUNCTION ................................................................................... 43 10.3. FILTER MAINTENANCE ....................................................................... 48 10.4. TECHNICAL DATA ............................................................................ 51 11. LUBRICATING OIL LIST ....................................................................... 52 11.1. GENERAL ................................................................................... 52 11.2. TYPE OF OIL ................................................................................. 53 11.3. OIL CHANGE ................................................................................. 53 12. TRANSPORTING COMPRESSED AIR CYLINDERS ............................................... 54 13. FURTHER FILLING POSSIBILITIES ............................................................. 55 13.1. OVERFLOW .................................................................................. 55 13.2. FILLING FROM STORAGE CYLINDERS ......................................................... 55
Operator’s Manual TABLE OF FIGURES Fig. 1 Pressure - and temperature increase ............................................................. 2 Fig. 2 P -V Diagram ................................................................................. 3 Fig. 3 Saving of work ................................................................................ 3 Fig. 4 Air flow diagram Purus, Utilus 10 and Junior ....................................................... 5 Fig. 5 Air flow diagram Utilus, Capitano und Mariner ...................................................... 6 Fig. 6 Air flow diagram K14, K15, K150, K180 .......................................................... 7 Fig. 7 Locating air intake hose ........................................................................ 13 Fig. 8 Room temperature ............................................................................. 14 Fig. 9 Locating the unit ............................................................................... 15 Fig. 10 Cooling air flow ................................................................................ 15 Fig. 11 Installation of the compressor unit (natural ventilation) ............................................... 16 Tab. 1 Air intake and outlet openings ................................................................... 17 Fig. 12 Installation with natural ventilation, example 1 ...................................................... 17 Fig. 13 Installation with natural ventilation, example 2 ...................................................... 18 Fig. 14 Installation with natural ventilation, example 3 ...................................................... 18 Fig. 15 Installation of the compressor unit (artificial ventilation) ............................................... 20 Fig. 16 Installation with artificial ventilation, example 1 ...................................................... 21 Fig. 17 Installation with artificial ventilation, example 2 ...................................................... 21 Fig. 18 Solenoid valve plug ............................................................................ 23 Fig. 19 Connecting air bottle ........................................................................... 26 Fig. 20 International filling connector .................................................................... 26 Fig. 21 Connecting air bottle ........................................................................... 26 Fig. 22 Opening of filling valve ......................................................................... 27 Fig. 23 Opening of filling valve ......................................................................... 27 Fig. 24 Removing air bottle ............................................................................ 27 Fig. 25 Removing air bottle ............................................................................ 27 Fig. 26 Filter system P21 .............................................................................. 37 Fig. 27 Safety bore ................................................................................... 38 Fig. 28 Filter system P41 left, P61 right with SECURUS -monitoring unit ...................................... 42 Fig. 29 Oil and water separator ......................................................................... 44 Fig. 30 Construction of the filter cartridges ............................................................... 45 Fig. 31 Air flow diagram ............................................................................... 47 Fig. 32 Cartridge change .............................................................................. 49 Fig. 33 Danger label no.2 .............................................................................. 54 Fig. 34 Automatic switching device ...................................................................... 56 Fig. 35 Flow chart .................................................................................... 56 Fig. 36 Filling from storage cylinders (overflow) ........................................................... 57 Fig. 37 Filling with the compressor ...................................................................... 57 Fig. 38 Filling storage cylinders ......................................................................... 57 v
Page 1: Operator’s Manual High Pressure B
Page 4 and 5: TABLE OF CONTENTS ii Operator’s M
Page 8 and 9: ANNEX vi Operator’s Manual Import
Page 10 and 11: 1.2. THEORETICAL PRINCIPLES Fig. 1
Page 12 and 13: 1.3. DESIGN AND MODE OF OPERATION 1
Page 14 and 15: Fig. 5 Air flow diagram Utilus, Cap
Page 16 and 17: NOTES 8 Operator’s Manual
Page 18 and 19: 2.2. NOTES AND WARNING SIGNS Notes
Page 20 and 21: • Completely remove all covers /
Page 22 and 23: 3. INSTALLATION, OPERATION 3.1. INS
Page 24 and 25: 3.2.1. Locating the unit -- If poss
Page 26 and 27: 18 Power (kW) V=50m 3 Δh =2m Room
Page 28 and 29: 3.4. ARTIFICIAL VENTILATION 20 Oper
Page 30 and 31: Fig. 16 and Fig. 17 show installati
Page 32 and 33: 3.6. TAKING INTO OPERATION 3.6.1. P
Page 34 and 35: 3.7. FILLING PROCEDURE 3.7.1. Gener
Page 36 and 37: 3.7.7. Filling the bottles 28 WARNI
Page 38 and 39: 4. MAINTENANCE 4.1. MAINTENANCE REC
Page 40 and 41: 5.2. MAINTENANCE RECORD 32 Operator
Page 42 and 43: 6.5.1. Changing the lube oil for pr
Page 44 and 45: 8. TROUBLE -SHOOTING Trouble Cause
Page 46 and 47: 9. FILTER SYSTEM P21 9.1. DESCRIPTI
Page 48 and 49: 9.5. GENERAL INSTRUCTIONS FOR FILTE
Page 50 and 51: 10. FILTER SYSTEM P41 AND P61 10.1.
Page 52 and 53: 10.2.2. Oil and water separator The
Page 54 and 55: 10.2.5. SECURUS indicator unit Func
Page 56 and 57:
10.3. FILTER MAINTENANCE 10.3.1. Ge
Page 58 and 59:
10.3.4. SECURUS filter replacement
Page 60 and 61:
11. TRANSPORTING COMPRESSED AIR CYL
Page 62 and 63:
The automatic device consists of a
Page 64 and 65:
NOTES 56 Operator’s Manual
Page 66 and 67:
Page 68 and 69:
Page 70:
2. TYPE OF OIL Lubricating oil list
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