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Operator's Manual High Pressure Breathing Air Compressors

Operator's Manual High Pressure Breathing Air Compressors

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Operator’s <strong>Manual</strong><br />

Trouble Cause Remedy<br />

Electric Control System (optional)<br />

Control does not switch on No control voltage Check feed line<br />

Thermal overload relay for drive<br />

motor triggered<br />

Control does not switch off, final<br />

pressure safety valve blows off<br />

Electronic Control (optional)<br />

Electronic Control shuts off unit before<br />

40 seconds have elapsed<br />

Electronic Control indicates fault although<br />

all monitored items are ok<br />

Electronic Control indicates fault although<br />

operating parameters are ok<br />

Automatic Condensate Drain (optional)<br />

Control fuse defective Replace fuse, eliminate cause<br />

Control current line cut off, line or<br />

terminal loose<br />

Tighten terminal<br />

Thermal overload triggered Clear faults as described in the following<br />

Current consumption too high Check compressor drive<br />

Overload relay set too low Correct setting, check current consumption<br />

of each phase<br />

Final pressure switch set too high Correct setting<br />

Final pressure safety valve defective<br />

Replace safety valve<br />

Timing circuit defective Replace Electronic Control<br />

Wire to monitored item broken Repair wiring<br />

Sensor defective Replace sensor<br />

Drain valves do not close No control air Check control air line<br />

Drain valves leaking due to dirt Dismantle drain valve and clean<br />

Drain valves do not open Condensate drain valve piston jammed<br />

Dismantle drain valve, clean or replace<br />

valve<br />

Solenoid valve does not close Solenoid valve faulty Check solenoid valve and replace if<br />

necessary<br />

No electrical signal Check electrical control circuit and<br />

timer<br />

Solenoid valve does not open Solenoid valve faulty Check solenoid valve and replace if<br />

necessary<br />

Unsatisfactory drainage (lot of condensate<br />

from manual valves)<br />

Continuous electrical signal Check electrical control circuit and<br />

timer<br />

Nozzle in 3rd or 4th stage drain<br />

valve clogged<br />

Remove nozzle, clean<br />

37

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