Operator's Manual High Pressure Breathing Air Compressors

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4. MAINTENANCE 4.1. MAINTENANCE RECORD 30 Operator’s Manual We recommend that all maintenance work is recorded in a service book, showing the date and details of the work carried out. This will help to avoid expensive repairwork caused by missed maintenance work. If it is necessary to claim against the warranty, it will help to prove that regular maintenance work has been carried out by BAUER KOMPRESSOREN GmbH or a specialist agency authorized by BAUER KOMPRESSOREN München, and that the damage has not been caused by insufficient maintenance. Please refer to section 23 of our general terms and conditions. For this purpose, the following maintenance control sheet is provided (copy as required). The grey boxes indicate when the maintenance work is due. The appropriate box(es) will be signed, dated and stamped by the requested specialistagency to show the maintenance work has been carried out in an expert manner. 4.2. MAINTENANCE INTERVALS CAUTION For filter cartridge change intervals refer to respective instruction manual ! CAUTION Saturated filter cartridges as well as any condensate that accumulates are considered to be special waste ! They have to be disposed of according to the valid federal - and regional waste laws and the local waste laws (disposal according to DIN safety data sheet section 5.5) WARNING Maintain motors according to the manufacturers instructions.
Operator’s Manual 5. MAINTENANCE SCHEDULE 5.1. MAINTENANCE INTERVALS CAUTION For filter cartridge change intervals refer to chapter 5 ! Interval Maintenance work Sec. Daily before taking unit into operation Check oil level with dipstick Operate unit to final pressure and check function of final pressure valve before opening outlet valve 1/2 hour after start--up Manual check of valve function 9. Weekly or as required Check automatic condensate drain; open manual condensate drain taps 25 operating hours after first time operation/maintenance work Tighten drive belt(s), check all accessible screws and nuts are tightly fitted and if necessary tighten to the stipulated torque. 250 operating hours Check drive belt(s) Service micronic intake filter Check safety valves Check all connections for leakage 1000 operating hours Dismantle valves, clean, check, and replace if necessary Mineral oil change Clean sintered metal filter element(s) 2000 operating hours Synthetic oil change Replace valves 3000 operating hours or as required Check pistons and piston rings 18. Annually Mineral oil change, if run for less than 1000 operating hours Check opening pressure of safety valves Annually or as required Check cycle counter; replace oil and water separator if required 11./5. Biannually Synthetic oil change, if run for less than 2000 operating hours 2. 2. 7. 10. 12. 12. 3. 7. -- -- 9. 2. 4./5. 2. 9. 2. 7. 31
Page 1: Operator’s Manual High Pressure B
Page 4 and 5: TABLE OF CONTENTS ii Operator’s M
Page 6 and 7: TABLE OF CONTENTS iv Operator’s M
Page 8 and 9: ANNEX vi Operator’s Manual Import
Page 10 and 11: 1.2. THEORETICAL PRINCIPLES Fig. 1
Page 12 and 13: 1.3. DESIGN AND MODE OF OPERATION 1
Page 14 and 15: Fig. 5 Air flow diagram Utilus, Cap
Page 16 and 17: NOTES 8 Operator’s Manual
Page 18 and 19: 2.2. NOTES AND WARNING SIGNS Notes
Page 20 and 21: • Completely remove all covers /
Page 22 and 23: 3. INSTALLATION, OPERATION 3.1. INS
Page 24 and 25: 3.2.1. Locating the unit -- If poss
Page 26 and 27: 18 Power (kW) V=50m 3 Δh =2m Room
Page 28 and 29: 3.4. ARTIFICIAL VENTILATION 20 Oper
Page 30 and 31: Fig. 16 and Fig. 17 show installati
Page 32 and 33: 3.6. TAKING INTO OPERATION 3.6.1. P
Page 34 and 35: 3.7. FILLING PROCEDURE 3.7.1. Gener
Page 36 and 37: 3.7.7. Filling the bottles 28 WARNI
Page 40 and 41: 5.2. MAINTENANCE RECORD 32 Operator
Page 42 and 43: 6.5.1. Changing the lube oil for pr
Page 44 and 45: 8. TROUBLE -SHOOTING Trouble Cause
Page 46 and 47: 9. FILTER SYSTEM P21 9.1. DESCRIPTI
Page 48 and 49: 9.5. GENERAL INSTRUCTIONS FOR FILTE
Page 50 and 51: 10. FILTER SYSTEM P41 AND P61 10.1.
Page 52 and 53: 10.2.2. Oil and water separator The
Page 54 and 55: 10.2.5. SECURUS indicator unit Func
Page 56 and 57: 10.3. FILTER MAINTENANCE 10.3.1. Ge
Page 58 and 59: 10.3.4. SECURUS filter replacement
Page 60 and 61: 11. TRANSPORTING COMPRESSED AIR CYL
Page 62 and 63: The automatic device consists of a
Page 70: 2. TYPE OF OIL Lubricating oil list

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