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Rotary Seals - Dilanda.it

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<strong>Rotary</strong> Seal<br />

Surface finish<br />

In order to achieve an optimum sealing solution, <strong>it</strong> is also<br />

necessary to select su<strong>it</strong>able material pairing between the<br />

seal and the mating surface.<br />

Surface roughness<br />

The functional reliabil<strong>it</strong>y and service life of a seal depend<br />

to a very great extent on the qual<strong>it</strong>y and surface finish of<br />

the mating surface to be sealed. Scores, scratches, pores,<br />

concentric or spiral machining marks are not perm<strong>it</strong>ted.<br />

Higher demands must be made on the surface finish of<br />

dynamic mating surfaces than to static mating surfaces.<br />

The characteristics most frequently used to describe the<br />

surface microfinish, R a , R z and R max , are defined in<br />

ISO 4287. These characteristics alone, however, are not<br />

sufficient for assessing the su<strong>it</strong>abil<strong>it</strong>y in seal engineering. In<br />

add<strong>it</strong>ion, the material contact area R mr in accordance w<strong>it</strong>h<br />

ISO 4287 should be considered. The significance of these<br />

surface specifications is illustrated in Figure 5. It shows<br />

clearly that specification of R a or R z alone does not describe<br />

the profile form accurately enough and is thus not<br />

sufficient for assessing su<strong>it</strong>abil<strong>it</strong>y in seal engineering.<br />

The material contact area R mr is essential for assessing<br />

surfaces, as this parameter is determined by the specific<br />

profile form. This in term is directly depending on the<br />

machining process employed.<br />

Surface profile<br />

R a<br />

R z<br />

R mr<br />

closed profile form<br />

0.1 1.0 70%<br />

open profile form<br />

0.2 1.0 15%<br />

Figure 5<br />

Profile forms of surfaces<br />

Characteristics of the shaft surface<br />

The running surface for oil seals is specified in DIN 3760/61.<br />

The surface should meet the following requirements:<br />

Surface roughness R a = 0.2 to 0.8 μm<br />

R z = 1 to 4 μm<br />

= 6.3 μm<br />

R max<br />

Hardness<br />

55 HRC or 600 HV,<br />

hardness depth min. 0.3 mm<br />

Latest information available at www.busakshamban.com<br />

Ed<strong>it</strong>ion April 2006<br />

17

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