Manual Gearbox - 3 Synchro Internal Components
Manual Gearbox - 3 Synchro Internal Components
Manual Gearbox - 3 Synchro Internal Components
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Automatic Transmission - Transmission <strong>Components</strong><br />
No. Part No. Description Qty. Remarks No. Part No. Description Qty. Remarks<br />
Rebuilt or Repaired Transmission Assemblies<br />
Somerford Mini does not offer a rebuild or repair service for automatic transmissions other than<br />
superficial repairs not involving the internal workings, because of the cost of the necessary<br />
specialist equipment and the relatively few numbers of customers for automatic transmission work.<br />
We advise customers requiring rebuilds or repairs to deal directly with an automatic transmission<br />
specialist - we can point you in the right direction, if required. We should also mention we carry<br />
out automatic to manual power unit transplants in our workshops - automatic engines are<br />
unique and will not fit a manual gearbox, so both engine and transmission are changed. This<br />
apparently drastic measure actually frequently represents a very cost-effective way to get your Mini<br />
back up and running when otherwise faced with huge bills for automatic transmission repair.<br />
We do not hold comprehensive stocks of automatic transmission internal components. Instead we<br />
limit ourselves to parts which by our own experience we consider may be fitted successfully by our<br />
customers - and even then, sometimes only by the more e xperienced. As always, though, if there’s<br />
anything else you require, please contact us and if it’s available we will obtain it for you.<br />
Differential Housing Attachment<br />
1 22A1012 GASKET, transmission case to housing, upper 1 1965-73; for ‘Hardy Spicer’ drive shafts .<br />
GUG705571GM GASKET, transmission case to housing, upper 1 1973 on; for ‘pot joint’ drive shafts.<br />
2 22A1011 GASKET, transmission case to housing, lower 1 1965-73; for ‘Hardy Spicer’ drive shafts .<br />
GUG705572GM GASKET, transmission case to housing, lower 1 1973 on; for ‘pot joint’ drive shafts.<br />
3 22A153 DOWEL,transmission case to housing 2<br />
4 22A691 PEG , oil seal housing 1<br />
5 22A1044 STUD, transmission case to housing 1<br />
6 22A1045 STUD, transmission case to housing 4<br />
7 22A1046 STUD, transmission case to housing 2<br />
8 22A1041 STUD, transmission case to housing 1<br />
9 22A1043 STUD, transmission case to housing 3<br />
10 FNZ506 NUT 4<br />
11 FNZ505 NUT 7<br />
12 LWZ305 WASHER, locking 7<br />
13 22A690 LOCK TAB, transmission case to housing, RH 1<br />
14 22A692 LOCK TAB, transmission case to housing, LH 1<br />
Torque Converter Housing Attachment<br />
15 22A1689 GASKET, transmission case to housing 1 1965-73; for ‘Hardy Spicer’ drive shafts .<br />
GUG705684GM GASKET, transmission case to housing 1 1973 on; for ‘pot joint’ drive shafts.<br />
16 22A97 DOWEL,transmission case to housing 2<br />
17 53K547 STUD, transmission case to housing, shor t 6<br />
18 22A963 STUD, transmission case to housing, long 4<br />
19 FNZ505 NUT 10/11 Qty. increases when screw not used.<br />
20 SH505101 SCREW, coarse thread, case to housing 1 If fitted.<br />
21 LWZ305 WASHER, locking 11<br />
22 BH505181 BOLT, coarse thread, case to housing 2 1985 on.<br />
For screws, bolts and washers used to attach the torque converter housing to the cylinder block, please<br />
see the ‘Automatic Transmission - Torque Converter’ section.<br />
Front Cover Attachment<br />
23 22A1487 FRONT COVER, transmission 1 1965-92; 848 and 998 models .<br />
24 22A1334 PIPE, valve block to front cover 1 Included in 22A1487 front cover.<br />
25 22A1557 O RING , pipe 1 Included in 22A1487 front cover.<br />
26 DAM5246 FRONT COVER, transmission 1 1992 on; 1275 models.<br />
27 22A1334 PIPE, valve block to front cover 1 Included in D AM5246 front cover.<br />
28 22A1557 O RING , pipe 1 Included in D AM5246 front cover.<br />
29 DAM4775 LEVER, bell crank 1 Included in D AM5246 front cover.<br />
30 DAM3967 PIN, pivot 1 Included in D AM5246 front cover.<br />
31 TYC100110 CIRCLIP, lever to pivot pin 1 Included in DAM5246 front cover.<br />
32 TGY10001 GUARD, inhibitor switch 1 1992 on; 1275 models.<br />
33 SF504041 SCREW, guard to front cover 1 1992 on; 1275 models.<br />
34 GUG705562GM GASKET, front cover to transmission case 1<br />
35 SH505091 SCREW, coarse thread, cover to case 15 1965-92; 848 and 998 models .<br />
36 LWZ205 WASHER, locking 15 1965-92; 848 and 998 models .<br />
37 DAM7754 SCREW, flanged, cover to case 15 1992 on; 1275 models.<br />
38 BH506221 BOLT, coarse thread, cover to case 2<br />
39 LWZ306 WASHER, locking 2<br />
40 GUG705552GM GASKET, oil filter head to front cover 1<br />
41 22A1001 O RING , oil filter head to front cover 2 If required.<br />
For the engine oil filter and filter head, please see the engine catalogue pages .<br />
Auxiliary Pump Cover Attachment<br />
42 88G498 GASKET, transmission case to co ver 1 1965-73; for ‘Hardy Spicer’ drive shafts .<br />
GUG705683GM GASKET, transmission case to co ver 1 1973 on; for ‘pot joint’ drive shafts.<br />
43 22A13 DOWEL,transmission case to co ver 2<br />
44 CHS2511 STUD, transmission case to cover,shor t 1<br />
45 CHS2512 STUD, transmission case to cover, medium 8<br />
46 CHS2516 STUD, transmission case to cover, long 2<br />
47 FNZ505 NUT 11<br />
48 LWZ305 WASHER, locking 11<br />
Speedometer Drive<br />
49 27H7715 HOUSING, speedometer drive 1 1965-92; 848 and 998 models .<br />
TJF10001 HOUSING, speedometer drive 1 1992 on; 1275 models.<br />
50 27H7714 GASKET, housing to auxiliar y pump cover 1<br />
51 27H7716 SCREW, housing to aux. pump cover 2<br />
52 LWZ504 WASHER, shakeproof 2<br />
53 22A1881 PINION, 17 teeth (off white nylon) 1 1965-82; 848/998 models with 10” wheels.<br />
DAM2905 PINION, 16 teeth (green nylon) 1 1982-84; 998 models with 10" wheels.<br />
TXD10006 PINION, 18 teeth (red nylon) 1 1984-92; 998 models with 12" wheels.<br />
TNB10003 PINION, 15 teeth (blue nylon) 1 1992 on; 1275 models with 12" wheels.<br />
54 2A3624 BUSH, steel, speedometer pinion 1<br />
55 DAM8488 BUSH, speedometer cable attachment 1<br />
56 2A3628 GASKET, bush 1<br />
57 SH504071 SCREW, coarse thread, bush to housing 1<br />
58 LWZ304 WASHER, locking 1<br />
59 22A862 PLATE, bush retaining 1<br />
60 27H7713 GEAR, drive, 5 teeth (not paint coded) 1 1965-92; 848 and 998 models.<br />
TNB10006 GEAR, drive, 7 teeth (not paint coded) 1 1992 on; 1275 models.<br />
Cylinder Block Attachment<br />
61 GUG106SS GASKET SET, transmission case to block 1 1965-96.<br />
GUG703049SG GASKET SET, transmission case to block 1 1997 on (Japan).<br />
62 AHU1959 SEAL, oil, front main bearing cap 1 ‘Half Moon’ seal.<br />
63 LUE10003 O RING, transmission case to block 1<br />
1965-92, 848 and 998 Models<br />
64 12H1824 DOWEL, transmission case to block 2<br />
65 FHS2409 STUD, transmission case to block,shor t 1<br />
FHS2412 STUD, transmission case to block, long 5<br />
66 FNZ504 NUT 6<br />
67 LWZ304 WASHER, locking 6<br />
68 SH604071 SCREW, transmission case to block 6<br />
69 LWZ304 WASHER, locking 6<br />
1992 On, 1275 Models<br />
70 22H983 DOWEL, transmission case to block 1<br />
71 FHS2409 STUD, transmission case to block,shor t 5<br />
FHS2412 STUD, transmission case to block, long 1<br />
72 FNZ504 NUT 6<br />
73 LWZ304 WASHER, locking 6<br />
74 SH604071 SCREW, transmission case to block 6<br />
75 LWZ304 WASHER, locking 6<br />
76 BH604141 BOLT, dowel 1<br />
77 12A1150 COLLAR, dowel bolt 1<br />
78 PWZ104 WASHER, plain 1<br />
79 FNZ104 NUT 1<br />
Transmission Fittings<br />
80 GEG805 GASKET SET, transmission, ‘Hardy Spicer’ type1 1965-73; includes all gaskets and seals .<br />
GUG708003TS GASKET SET,transmission, ‘pot joint’ type 1 1973-96; includes all gaskets and seals .<br />
GUG708015TS GASKET SET, transmission 1 1997 on (Japan);incl. all gaskets and seals.<br />
81 88G302 BEARING, idler gear, 1.004" ext. dia. 1 1965-68; fit with CCN216 circlip.<br />
13H7848 BEARING, idler gear, 1 1/16" ext. dia. 1 1968-82 approx.;fit with 51K3565 circlip.<br />
AHU1707 BEARING, idler gear, 1 3/8" ext. dia. 1 1982 approx.on (A Plus); fit without circlip.<br />
82 CCN216 CIRCLIP, bearing 1 1965-68.<br />
51K3565 CIRCLIP, bearing 1 1968-82.<br />
83 DAM7335 PLUG, drain, magnetic 1<br />
84 AED172 WASHER, sealing, drain plug 1<br />
85 22G1679 VALVE, low pressure 1 1965-82.<br />
DAM4738 VALVE, low pressure 1 1982-85.<br />
ADU6491 VALVE, low pressure 1 1985 on.<br />
BAU2303 REPAIR KIT, low pressure valve 1 1985 on.<br />
86 GUG705568GM GASKET, valve to torque converter housing 1<br />
87 SH504061 SCREW, coarse thread, valve to housing 5<br />
88 LWZ204 WASHER, locking 5<br />
89 22A1570 STRAINER, oil 1<br />
90 22A1565 SEAL, oil strainer to pick up pipe 1<br />
91 22A1171 PIPE, oil pick up 1 1965-73; for ‘Hardy Spicer’ drive shafts .<br />
DAM8344 PIPE, oil pick up 1 1973 on; for ‘pot joint’ drive shafts.<br />
92 LUE10003 O RING, pick up pipe 1<br />
93 22G792 PIPE, oil, valve block to adaptor 1<br />
94 AWN107 WASHER, curved, adaptor pipe 1<br />
95 22A1199 SEAL, oil, rubber 1<br />
96 LUE10003 O RING, oil pipe 1<br />
97 DAM9051 CONTROL ASSEMBLY, kickdown 1<br />
98 27H8422 E CLIP, kickdown control bolt 1 Included in kickdown control assembly.<br />
99 27H7738 CLIP, control rod 1 Included in kickdown control assembly.<br />
100 GUG705570GM GASKET, control to transmission case 1<br />
101 SH504061 SCREW, coarse thread, control to case 2<br />
102 LWZ304 WASHER, locking 2<br />
103 PWZ104 WASHER, plain 2<br />
104 22A975 ROD, valve operating 1 1965-71.<br />
22A1690 ROD, valve operating 1 1971-92; 848 and 998 models.<br />
DAM5226 ROD, valve operating 1 1992 on; 1275 models.<br />
105 22A978 SEAL, oil, operating rod 1 1965-71; fit with 22A977 retaining cup.<br />
13H6585 SEAL, oil, operating rod 1 1971 on; fit with DAM9317 retaining clip.<br />
106 22A977 CUP, seal and fork end gaiter retaining 1 1965-71.<br />
DAM9317 CLIP, seal retaining 1 1971 on.<br />
Tel. 01249 721421 Fax. 01249 721316 www.somerford-mini.co.uk<br />
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