Manual Gearbox - 3 Synchro Internal Components

Automatic Transmission - Transmission Components 

No. Part No. Description Qty. Remarks No. Part No. Description Qty. Remarks 

Rebuilt or Repaired Transmission Assemblies 

Somerford Mini does not offer a rebuild or repair service for automatic transmissions other than 

superficial repairs not involving the internal workings, because of the cost of the necessary 

specialist equipment and the relatively few numbers of customers for automatic transmission work. 

We advise customers requiring rebuilds or repairs to deal directly with an automatic transmission 

specialist - we can point you in the right direction, if required. We should also mention we carry 

out automatic to manual power unit transplants in our workshops - automatic engines are 

unique and will not fit a manual gearbox, so both engine and transmission are changed. This 

apparently drastic measure actually frequently represents a very cost-effective way to get your Mini 

back up and running when otherwise faced with huge bills for automatic transmission repair. 

We do not hold comprehensive stocks of automatic transmission internal components. Instead we 

limit ourselves to parts which by our own experience we consider may be fitted successfully by our 

customers - and even then, sometimes only by the more e xperienced. As always, though, if there’s 

anything else you require, please contact us and if it’s available we will obtain it for you. 

Differential Housing Attachment 

1 22A1012 GASKET, transmission case to housing, upper 1 1965-73; for ‘Hardy Spicer’ drive shafts . 

GUG705571GM GASKET, transmission case to housing, upper 1 1973 on; for ‘pot joint’ drive shafts. 

2 22A1011 GASKET, transmission case to housing, lower 1 1965-73; for ‘Hardy Spicer’ drive shafts . 

GUG705572GM GASKET, transmission case to housing, lower 1 1973 on; for ‘pot joint’ drive shafts. 

3 22A153 DOWEL,transmission case to housing 2 

4 22A691 PEG , oil seal housing 1 

5 22A1044 STUD, transmission case to housing 1 





10 FNZ506 NUT 4 

11 FNZ505 NUT 7 

12 LWZ305 WASHER, locking 7 

13 22A690 LOCK TAB, transmission case to housing, RH 1 

14 22A692 LOCK TAB, transmission case to housing, LH 1 

Torque Converter Housing Attachment 

15 22A1689 GASKET, transmission case to housing 1 1965-73; for ‘Hardy Spicer’ drive shafts . 

GUG705684GM GASKET, transmission case to housing 1 1973 on; for ‘pot joint’ drive shafts. 

16 22A97 DOWEL,transmission case to housing 2 

17 53K547 STUD, transmission case to housing, shor t 6 

18 22A963 STUD, transmission case to housing, long 4 

19 FNZ505 NUT 10/11 Qty. increases when screw not used. 

20 SH505101 SCREW, coarse thread, case to housing 1 If fitted. 


22 BH505181 BOLT, coarse thread, case to housing 2 1985 on. 

For screws, bolts and washers used to attach the torque converter housing to the cylinder block, please 

see the ‘Automatic Transmission - Torque Converter’ section. 

Front Cover Attachment 

23 22A1487 FRONT COVER, transmission 1 1965-92; 848 and 998 models . 

24 22A1334 PIPE, valve block to front cover 1 Included in 22A1487 front cover. 

25 22A1557 O RING , pipe 1 Included in 22A1487 front cover. 

26 DAM5246 FRONT COVER, transmission 1 1992 on; 1275 models. 

27 22A1334 PIPE, valve block to front cover 1 Included in D AM5246 front cover. 

28 22A1557 O RING , pipe 1 Included in D AM5246 front cover. 

29 DAM4775 LEVER, bell crank 1 Included in D AM5246 front cover. 

30 DAM3967 PIN, pivot 1 Included in D AM5246 front cover. 

31 TYC100110 CIRCLIP, lever to pivot pin 1 Included in DAM5246 front cover. 

32 TGY10001 GUARD, inhibitor switch 1 1992 on; 1275 models. 

33 SF504041 SCREW, guard to front cover 1 1992 on; 1275 models. 

34 GUG705562GM GASKET, front cover to transmission case 1 

35 SH505091 SCREW, coarse thread, cover to case 15 1965-92; 848 and 998 models . 

36 LWZ205 WASHER, locking 15 1965-92; 848 and 998 models . 

37 DAM7754 SCREW, flanged, cover to case 15 1992 on; 1275 models. 

38 BH506221 BOLT, coarse thread, cover to case 2 


40 GUG705552GM GASKET, oil filter head to front cover 1 

41 22A1001 O RING , oil filter head to front cover 2 If required. 

For the engine oil filter and filter head, please see the engine catalogue pages . 

Auxiliary Pump Cover Attachment 

42 88G498 GASKET, transmission case to co ver 1 1965-73; for ‘Hardy Spicer’ drive shafts . 

GUG705683GM GASKET, transmission case to co ver 1 1973 on; for ‘pot joint’ drive shafts. 

43 22A13 DOWEL,transmission case to co ver 2 

44 CHS2511 STUD, transmission case to cover,shor t 1 

45 CHS2512 STUD, transmission case to cover, medium 8 

46 CHS2516 STUD, transmission case to cover, long 2 

47 FNZ505 NUT 11 


Speedometer Drive 

49 27H7715 HOUSING, speedometer drive 1 1965-92; 848 and 998 models . 

TJF10001 HOUSING, speedometer drive 1 1992 on; 1275 models. 

50 27H7714 GASKET, housing to auxiliar y pump cover 1 

51 27H7716 SCREW, housing to aux. pump cover 2 

52 LWZ504 WASHER, shakeproof 2 

53 22A1881 PINION, 17 teeth (off white nylon) 1 1965-82; 848/998 models with 10” wheels. 

DAM2905 PINION, 16 teeth (green nylon) 1 1982-84; 998 models with 10" wheels. 

TXD10006 PINION, 18 teeth (red nylon) 1 1984-92; 998 models with 12" wheels. 

TNB10003 PINION, 15 teeth (blue nylon) 1 1992 on; 1275 models with 12" wheels. 

54 2A3624 BUSH, steel, speedometer pinion 1 

55 DAM8488 BUSH, speedometer cable attachment 1 

56 2A3628 GASKET, bush 1 

57 SH504071 SCREW, coarse thread, bush to housing 1 


59 22A862 PLATE, bush retaining 1 

60 27H7713 GEAR, drive, 5 teeth (not paint coded) 1 1965-92; 848 and 998 models. 

TNB10006 GEAR, drive, 7 teeth (not paint coded) 1 1992 on; 1275 models. 

Cylinder Block Attachment 

61 GUG106SS GASKET SET, transmission case to block 1 1965-96. 

GUG703049SG GASKET SET, transmission case to block 1 1997 on (Japan). 

62 AHU1959 SEAL, oil, front main bearing cap 1 ‘Half Moon’ seal. 

63 LUE10003 O RING, transmission case to block 1 

1965-92, 848 and 998 Models 

64 12H1824 DOWEL, transmission case to block 2 

65 FHS2409 STUD, transmission case to block,shor t 1 

FHS2412 STUD, transmission case to block, long 5 

66 FNZ504 NUT 6 


68 SH604071 SCREW, transmission case to block 6 


1992 On, 1275 Models 

70 22H983 DOWEL, transmission case to block 1 

71 FHS2409 STUD, transmission case to block,shor t 5 

FHS2412 STUD, transmission case to block, long 1 

72 FNZ504 NUT 6 


74 SH604071 SCREW, transmission case to block 6 


76 BH604141 BOLT, dowel 1 

77 12A1150 COLLAR, dowel bolt 1 

78 PWZ104 WASHER, plain 1 

79 FNZ104 NUT 1 

Transmission Fittings 

80 GEG805 GASKET SET, transmission, ‘Hardy Spicer’ type1 1965-73; includes all gaskets and seals . 

GUG708003TS GASKET SET,transmission, ‘pot joint’ type 1 1973-96; includes all gaskets and seals . 

GUG708015TS GASKET SET, transmission 1 1997 on (Japan);incl. all gaskets and seals. 

81 88G302 BEARING, idler gear, 1.004" ext. dia. 1 1965-68; fit with CCN216 circlip. 

13H7848 BEARING, idler gear, 1 1/16" ext. dia. 1 1968-82 approx.;fit with 51K3565 circlip. 

AHU1707 BEARING, idler gear, 1 3/8" ext. dia. 1 1982 approx.on (A Plus); fit without circlip. 

82 CCN216 CIRCLIP, bearing 1 1965-68. 

51K3565 CIRCLIP, bearing 1 1968-82. 

83 DAM7335 PLUG, drain, magnetic 1 

84 AED172 WASHER, sealing, drain plug 1 

85 22G1679 VALVE, low pressure 1 1965-82. 

DAM4738 VALVE, low pressure 1 1982-85. 

ADU6491 VALVE, low pressure 1 1985 on. 

BAU2303 REPAIR KIT, low pressure valve 1 1985 on. 

86 GUG705568GM GASKET, valve to torque converter housing 1 

87 SH504061 SCREW, coarse thread, valve to housing 5 


89 22A1570 STRAINER, oil 1 

90 22A1565 SEAL, oil strainer to pick up pipe 1 

91 22A1171 PIPE, oil pick up 1 1965-73; for ‘Hardy Spicer’ drive shafts . 

DAM8344 PIPE, oil pick up 1 1973 on; for ‘pot joint’ drive shafts. 

92 LUE10003 O RING, pick up pipe 1 

93 22G792 PIPE, oil, valve block to adaptor 1 

94 AWN107 WASHER, curved, adaptor pipe 1 

95 22A1199 SEAL, oil, rubber 1 

96 LUE10003 O RING, oil pipe 1 

97 DAM9051 CONTROL ASSEMBLY, kickdown 1 

98 27H8422 E CLIP, kickdown control bolt 1 Included in kickdown control assembly. 

99 27H7738 CLIP, control rod 1 Included in kickdown control assembly. 

100 GUG705570GM GASKET, control to transmission case 1 

101 SH504061 SCREW, coarse thread, control to case 2 


103 PWZ104 WASHER, plain 2 

104 22A975 ROD, valve operating 1 1965-71. 

22A1690 ROD, valve operating 1 1971-92; 848 and 998 models. 

DAM5226 ROD, valve operating 1 1992 on; 1275 models. 

105 22A978 SEAL, oil, operating rod 1 1965-71; fit with 22A977 retaining cup. 

13H6585 SEAL, oil, operating rod 1 1971 on; fit with DAM9317 retaining clip. 

106 22A977 CUP, seal and fork end gaiter retaining 1 1965-71. 

DAM9317 CLIP, seal retaining 1 1971 on. 

Tel. 01249 721421 Fax. 01249 721316 www.somerford-mini.co.uk 

27

Previous page

Next page

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

Manual Gearbox - 3 Synchro Internal Components

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?