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E 2 T Model M7000SR Series<br />

THREE INFRARED TEMPERATURE<br />

MEASUREMENT SYSTEMS<br />

FOR SULFUR REACTORS AND OTHER HIGH TEMPERATURE FURNACES<br />

COMPLEX PROCESSES<br />

Optimal operation of your Sulfur<br />

Recovery Unit (SRU) requires <strong>measurement</strong><br />

and control of a complex sequence<br />

of processes. Particularly important is<br />

control of the reaction furnace <strong>temperature</strong><br />

to prevent damage to the refractory<br />

at high <strong>temperature</strong>s and ammonium<br />

salt plugging the converters at low<br />

<strong>temperature</strong>s.<br />

Those installations that use the reaction<br />

furnace to incinerate waste gases<br />

such as ammonia and hydrocarbons<br />

must maintain an adequate <strong>temperature</strong><br />

to assure their destruction. Advanced<br />

processes such as O2 enrichment<br />

normally involve still higher <strong>temperature</strong>s<br />

and demand close monitoring.<br />

CONTINUOUS<br />

TEMPERATURE<br />

MONITORING<br />

✰<br />

INSTANTANEOUS<br />

READINGS<br />

✰<br />

GAS, REFRACTORY<br />

AND INTEGRATED<br />

TEMPERATURE<br />

MEASUREMENTS<br />

✰<br />

PROCESS CONTROL<br />

✰<br />

CSA AND CENELEC<br />

CERTIFICATION<br />

TEMPERATURE SYSTEMS<br />

Mikron E 2 T applies sophisticated<br />

<strong>infrared</strong> technology to the solution of<br />

your furnace <strong>temperature</strong> <strong>measurement</strong><br />

requirements.<br />

Mikron E 2 T has designed the PULSAR<br />

family of <strong>three</strong> detection <strong>systems</strong> for<br />

continuous and instantaneous <strong>measurement</strong><br />

of Refractory Temperature<br />

(RT), Gas Temperature (GT) and<br />

Integrated Temperature (FF) in the<br />

vessel away from the heat, vibration<br />

and corrosive gases. Each system<br />

allows visual inspection of combustion<br />

processes, refractory cure-out and preventative<br />

maintenance while the vessel<br />

is pressurized and fully operational.<br />

WE MAKE INFRARED WORK FOR YOU


SELECT AND INSTALL SYSTEMS T<br />

Selection Criteria<br />

Over 350 refineries, gas plants and petrochemical companies with over 1250 installations world-wide have<br />

looked to E 2 TECHNOLOGY for accurate <strong>infrared</strong> (IR) <strong>temperature</strong> data. When you install Mikron E 2 T’s<br />

Refractory Temperature (RT), Gas Temperature (GT) and Integrated Total Temperature (FF) IR thermometers,<br />

you are investing in proven experience, superior performance and ultimate cost savings.<br />

PROVEN EXPERIENCE<br />

For a quarter of a century the energy industry has used Mikron E 2 T pyrometers in sulfur reaction furnaces,<br />

spent acid plants, CO boilers and sulfur burners. Mikron E 2 T listens when industry speaks, and when clients<br />

asked us whether we could manufacture furnace <strong>temperature</strong> <strong>measurement</strong> <strong>systems</strong> with multiple capabilities,<br />

we accepted the challenge.<br />

SUPERIOR PERFORMANCE<br />

Industry wanted the capability to choose refractory, gas or integrated <strong>temperature</strong> <strong>measurement</strong><br />

and not simply accept a single <strong>temperature</strong> of unknown origin. Mikron E 2 T, utilizing SRU test<br />

facilities, designed <strong>three</strong> separate models to meet this request.<br />

PULS<br />

MODEL M7000SR E<br />

INFRARED TH<br />

CSA CL1 Div 1<br />

Div 2 GRPS ABCD<br />

Industry wanted <strong>systems</strong> designed for air and higher <strong>temperature</strong> oxygen-enriched reactors instead of<br />

generic thermometers with limited <strong>temperature</strong> spans of 1000°C. Mikron E 2 T increases the range of its<br />

sulfur reactor models to 900°-3500°F (480°-1925°C).<br />

Industry wanted a simple but rugged monitoring system with cooling capabilities able to<br />

withstand continuous exposure to corrosive gases and <strong>temperature</strong> extremes. Mikron E 2 T<br />

builds monitors with heavy-duty swing-out fixtures and cooling cavities.<br />

Industry wanted an explosion-proof housing as standard without expensive X and Y purge additions.<br />

Mikron E 2 T delivers CSA and CENELEC-certified IR Systems in Explosion-proof Housings<br />

Industry wanted to visually see what the IR thermometer was measuring rather than guessing<br />

on what you are focusing. Mikron E 2 T provides sight-through optics for viewport and furnace<br />

viewing.<br />

MODEL<br />

SWING-OU<br />

For Sight-p<br />

Industry wanted to easily clean the window and clear the viewport of debris during operations without<br />

waiting for a shutdown to resume thermometer readings. Mikron E 2 T includes a removable viewport<br />

window and a clean-out probe assembly.<br />

Industry wanted to safely field verify the IR thermometers during full operations instead of<br />

depending upon dedicated thermocouples that burn out. Mikron E 2 T includes a thermocouple<br />

probe assembly for verification and cure-out operations.<br />

Mikron E 2 T LISTENS WHEN INDUSTRY SPEAKS!<br />

MODEL<br />

THERMOCOUPLE<br />

For Start-up an<br />

COST SAVINGS<br />

Industry required enhanced capability <strong>systems</strong> at reasonable prices. Rather than introducing a basic generic instrument and<br />

then adding various required expensive accessories, Mikron E 2 T introduces complete <strong>systems</strong> at lower cost with a choice<br />

of refractory, gas, or integrated total <strong>temperature</strong>s. Well-designed superior performing IR <strong>systems</strong> do not need to cost more,<br />

especially if you listen when industry speaks.<br />

MODEL<br />

CLEAN-O<br />

For Clearing


HAT MEET YOUR REQUIREMENTS<br />

LOCATION ON FURNACE<br />

Installation Principles<br />

Utilization of the different <strong>temperature</strong> <strong>measurement</strong> <strong>systems</strong> depends upon the feed gases and burner<br />

design of the reactor. If you burn simple acid gas with combustion air, the FF Integrated Total Temperature<br />

System should be installed two-thirds of the way downstream from the burner to the waste heat boiler. If there<br />

is a checker wall or choke ring, installation at Locations 2 and 3 are recommended. When you are using your<br />

reactor to destroy ammonia and/or other gases such as BTEX, it is essential that destruction <strong>temperature</strong>s<br />

be achieved. To assure incineration, the FF Integrated Total Temperature System or the GT Gas<br />

Temperature System should be installed at Locations 2 and 3.<br />

AR<br />

XPLOSION-PROOF<br />

ERMOMETER<br />

GRPS C and D<br />

CENELEC EExd IIB T4<br />

With oxygen-enrichment, refractory integrity becomes critically important. Burner design and location become<br />

paramount in determining the placement of the IR thermometer. The RT Refractory Temperature System<br />

should be installed aimed at the area where the designers anticipate the highest refractory <strong>temperature</strong>s. For<br />

example, Location 1 is recommended for checker wall protection and Location 4 for tube sheet monitoring.<br />

Temperatures at the tube sheet are especially critical since the ferrules and ceramic tube-to-metal junctions<br />

may face potential excessive <strong>temperature</strong> excursions as a result of oxygen-enrichment operations.<br />

SOF-8<br />

T FIXTURE<br />

ort Access<br />

MOUNTING TO FURNACE<br />

The PULSAR Model M7000SR should be mounted on the horizontal diameter (no greater than +35°) perpendicular<br />

to the vessel sighting on refractory, or adjacent to the burner sighting on the checker wall or tube sheet.<br />

BUP-10<br />

AND ADAPTER<br />

d Verification<br />

COP-10<br />

UT ROD<br />

Sight-port<br />

The SOF-8 Swing-out Fixture mounts to a 3 inch 150 or 300 pound valve connected to the furnace via a spool<br />

with purge connection. Minimum purge rates for downstream and viewport are 10 SCFM and 1 SCFM respectively.<br />

The PULSAR’s housing includes a cavity for water or vortex air cooling when ambient <strong>temperature</strong>s<br />

exceed 125°F (50°C). Flex lines should be used for power input and signal output.


PULSAR SPECIFICATIONS<br />

General Specifications of the PULSAR M7000SR<br />

Model Type<br />

RT - Refractory Surface Temperature<br />

FF - Average Integrated Total Temperature<br />

GT - Highest Gas Temperature<br />

TEMPERATURE RANGE Models RT and FF Model GT<br />

Single Continuous Range 400°-3000°F 205°-1650°C 600°-3000°F 315°-1650°C<br />

NIST Calibrated to Your Specification Up to 4170°F Up to 2300°C Up to 4170°F Up to 2300°C<br />

ACCURACY<br />

±1% Reading or ±5°C; ±1 Digit whichever is greater<br />

RESPONSE TIME<br />

Switchable internally 1 or 5 seconds<br />

OUTPUT<br />

1mV/° and 4-20 mA<br />

EMISSIVITY ADJUSTMENT<br />

0.01 to 0.99 digital<br />

FOCUSING RANGE<br />

20” to infinity - Standard<br />

TARGET SIZE 150:1<br />

MOUNTING<br />

3” 150 or 300# RF<br />

POWER REQUIREMENTS<br />

115 VAC ±10%, 50/60 Hz<br />

230 VAC +10%, 50/60 Hz<br />

95 Watts including heater, 15 Watts less heater<br />

Voltage is factory set<br />

AMBIENT LIMITS<br />

A. 40° to 120°F (5° to 50°C)<br />

B. 120° to 200°F (50° to 95°C) with cooling base and 10 GPH<br />

(38 LPH) water flow at 60°F (15°C) or vortex air cooler<br />

(optional) with 100 psig source<br />

C. Both cooling methods can accommodate higher ambient<br />

<strong>temperature</strong> by increasing flow rates;consult factory<br />

D. -40° to 32°F (-40° to 0°C) with standard electric heater installed<br />

EXPLOSION-PROOF CERTIFICATION CSA: Class 1, Division 1, Groups C and D<br />

Class 1, Division 2, Groups A through D<br />

Temperature Code T4A<br />

CENELEC: EExd IIB T4<br />

Mikron E 2 T has 25 years experience<br />

providing <strong>infrared</strong> thermometer<br />

<strong>systems</strong> to sulfur reactor users.<br />

Our clients have made us the leader<br />

in the industry. Sulfur reactor engineering<br />

companies and consultants<br />

recommend and specify Mikron E 2 T<br />

as the definitive solution to real-time<br />

<strong>temperature</strong> <strong>measurement</strong> problems.<br />

The technology is proven in<br />

installations worldwide and is<br />

backed by continued research into<br />

new processes with a one-year<br />

warranty. Technical papers are<br />

available upon request.<br />

Mikron E 2 T has developed a comprehensive<br />

seminar on <strong>infrared</strong> <strong>temperature</strong><br />

<strong>measurement</strong> in sulfur<br />

reactors. We will be pleased to send<br />

you a complimentary abstract of the<br />

seminar material. We also provide<br />

on-site training for your instrumentation<br />

personnel. Please contact us at:

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