three infrared temperature measurement systems
three infrared temperature measurement systems
three infrared temperature measurement systems
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E 2 T Model M7000SR Series<br />
THREE INFRARED TEMPERATURE<br />
MEASUREMENT SYSTEMS<br />
FOR SULFUR REACTORS AND OTHER HIGH TEMPERATURE FURNACES<br />
COMPLEX PROCESSES<br />
Optimal operation of your Sulfur<br />
Recovery Unit (SRU) requires <strong>measurement</strong><br />
and control of a complex sequence<br />
of processes. Particularly important is<br />
control of the reaction furnace <strong>temperature</strong><br />
to prevent damage to the refractory<br />
at high <strong>temperature</strong>s and ammonium<br />
salt plugging the converters at low<br />
<strong>temperature</strong>s.<br />
Those installations that use the reaction<br />
furnace to incinerate waste gases<br />
such as ammonia and hydrocarbons<br />
must maintain an adequate <strong>temperature</strong><br />
to assure their destruction. Advanced<br />
processes such as O2 enrichment<br />
normally involve still higher <strong>temperature</strong>s<br />
and demand close monitoring.<br />
CONTINUOUS<br />
TEMPERATURE<br />
MONITORING<br />
✰<br />
INSTANTANEOUS<br />
READINGS<br />
✰<br />
GAS, REFRACTORY<br />
AND INTEGRATED<br />
TEMPERATURE<br />
MEASUREMENTS<br />
✰<br />
PROCESS CONTROL<br />
✰<br />
CSA AND CENELEC<br />
CERTIFICATION<br />
TEMPERATURE SYSTEMS<br />
Mikron E 2 T applies sophisticated<br />
<strong>infrared</strong> technology to the solution of<br />
your furnace <strong>temperature</strong> <strong>measurement</strong><br />
requirements.<br />
Mikron E 2 T has designed the PULSAR<br />
family of <strong>three</strong> detection <strong>systems</strong> for<br />
continuous and instantaneous <strong>measurement</strong><br />
of Refractory Temperature<br />
(RT), Gas Temperature (GT) and<br />
Integrated Temperature (FF) in the<br />
vessel away from the heat, vibration<br />
and corrosive gases. Each system<br />
allows visual inspection of combustion<br />
processes, refractory cure-out and preventative<br />
maintenance while the vessel<br />
is pressurized and fully operational.<br />
WE MAKE INFRARED WORK FOR YOU
SELECT AND INSTALL SYSTEMS T<br />
Selection Criteria<br />
Over 350 refineries, gas plants and petrochemical companies with over 1250 installations world-wide have<br />
looked to E 2 TECHNOLOGY for accurate <strong>infrared</strong> (IR) <strong>temperature</strong> data. When you install Mikron E 2 T’s<br />
Refractory Temperature (RT), Gas Temperature (GT) and Integrated Total Temperature (FF) IR thermometers,<br />
you are investing in proven experience, superior performance and ultimate cost savings.<br />
PROVEN EXPERIENCE<br />
For a quarter of a century the energy industry has used Mikron E 2 T pyrometers in sulfur reaction furnaces,<br />
spent acid plants, CO boilers and sulfur burners. Mikron E 2 T listens when industry speaks, and when clients<br />
asked us whether we could manufacture furnace <strong>temperature</strong> <strong>measurement</strong> <strong>systems</strong> with multiple capabilities,<br />
we accepted the challenge.<br />
SUPERIOR PERFORMANCE<br />
Industry wanted the capability to choose refractory, gas or integrated <strong>temperature</strong> <strong>measurement</strong><br />
and not simply accept a single <strong>temperature</strong> of unknown origin. Mikron E 2 T, utilizing SRU test<br />
facilities, designed <strong>three</strong> separate models to meet this request.<br />
PULS<br />
MODEL M7000SR E<br />
INFRARED TH<br />
CSA CL1 Div 1<br />
Div 2 GRPS ABCD<br />
Industry wanted <strong>systems</strong> designed for air and higher <strong>temperature</strong> oxygen-enriched reactors instead of<br />
generic thermometers with limited <strong>temperature</strong> spans of 1000°C. Mikron E 2 T increases the range of its<br />
sulfur reactor models to 900°-3500°F (480°-1925°C).<br />
Industry wanted a simple but rugged monitoring system with cooling capabilities able to<br />
withstand continuous exposure to corrosive gases and <strong>temperature</strong> extremes. Mikron E 2 T<br />
builds monitors with heavy-duty swing-out fixtures and cooling cavities.<br />
Industry wanted an explosion-proof housing as standard without expensive X and Y purge additions.<br />
Mikron E 2 T delivers CSA and CENELEC-certified IR Systems in Explosion-proof Housings<br />
Industry wanted to visually see what the IR thermometer was measuring rather than guessing<br />
on what you are focusing. Mikron E 2 T provides sight-through optics for viewport and furnace<br />
viewing.<br />
MODEL<br />
SWING-OU<br />
For Sight-p<br />
Industry wanted to easily clean the window and clear the viewport of debris during operations without<br />
waiting for a shutdown to resume thermometer readings. Mikron E 2 T includes a removable viewport<br />
window and a clean-out probe assembly.<br />
Industry wanted to safely field verify the IR thermometers during full operations instead of<br />
depending upon dedicated thermocouples that burn out. Mikron E 2 T includes a thermocouple<br />
probe assembly for verification and cure-out operations.<br />
Mikron E 2 T LISTENS WHEN INDUSTRY SPEAKS!<br />
MODEL<br />
THERMOCOUPLE<br />
For Start-up an<br />
COST SAVINGS<br />
Industry required enhanced capability <strong>systems</strong> at reasonable prices. Rather than introducing a basic generic instrument and<br />
then adding various required expensive accessories, Mikron E 2 T introduces complete <strong>systems</strong> at lower cost with a choice<br />
of refractory, gas, or integrated total <strong>temperature</strong>s. Well-designed superior performing IR <strong>systems</strong> do not need to cost more,<br />
especially if you listen when industry speaks.<br />
MODEL<br />
CLEAN-O<br />
For Clearing
HAT MEET YOUR REQUIREMENTS<br />
LOCATION ON FURNACE<br />
Installation Principles<br />
Utilization of the different <strong>temperature</strong> <strong>measurement</strong> <strong>systems</strong> depends upon the feed gases and burner<br />
design of the reactor. If you burn simple acid gas with combustion air, the FF Integrated Total Temperature<br />
System should be installed two-thirds of the way downstream from the burner to the waste heat boiler. If there<br />
is a checker wall or choke ring, installation at Locations 2 and 3 are recommended. When you are using your<br />
reactor to destroy ammonia and/or other gases such as BTEX, it is essential that destruction <strong>temperature</strong>s<br />
be achieved. To assure incineration, the FF Integrated Total Temperature System or the GT Gas<br />
Temperature System should be installed at Locations 2 and 3.<br />
AR<br />
XPLOSION-PROOF<br />
ERMOMETER<br />
GRPS C and D<br />
CENELEC EExd IIB T4<br />
With oxygen-enrichment, refractory integrity becomes critically important. Burner design and location become<br />
paramount in determining the placement of the IR thermometer. The RT Refractory Temperature System<br />
should be installed aimed at the area where the designers anticipate the highest refractory <strong>temperature</strong>s. For<br />
example, Location 1 is recommended for checker wall protection and Location 4 for tube sheet monitoring.<br />
Temperatures at the tube sheet are especially critical since the ferrules and ceramic tube-to-metal junctions<br />
may face potential excessive <strong>temperature</strong> excursions as a result of oxygen-enrichment operations.<br />
SOF-8<br />
T FIXTURE<br />
ort Access<br />
MOUNTING TO FURNACE<br />
The PULSAR Model M7000SR should be mounted on the horizontal diameter (no greater than +35°) perpendicular<br />
to the vessel sighting on refractory, or adjacent to the burner sighting on the checker wall or tube sheet.<br />
BUP-10<br />
AND ADAPTER<br />
d Verification<br />
COP-10<br />
UT ROD<br />
Sight-port<br />
The SOF-8 Swing-out Fixture mounts to a 3 inch 150 or 300 pound valve connected to the furnace via a spool<br />
with purge connection. Minimum purge rates for downstream and viewport are 10 SCFM and 1 SCFM respectively.<br />
The PULSAR’s housing includes a cavity for water or vortex air cooling when ambient <strong>temperature</strong>s<br />
exceed 125°F (50°C). Flex lines should be used for power input and signal output.
PULSAR SPECIFICATIONS<br />
General Specifications of the PULSAR M7000SR<br />
Model Type<br />
RT - Refractory Surface Temperature<br />
FF - Average Integrated Total Temperature<br />
GT - Highest Gas Temperature<br />
TEMPERATURE RANGE Models RT and FF Model GT<br />
Single Continuous Range 400°-3000°F 205°-1650°C 600°-3000°F 315°-1650°C<br />
NIST Calibrated to Your Specification Up to 4170°F Up to 2300°C Up to 4170°F Up to 2300°C<br />
ACCURACY<br />
±1% Reading or ±5°C; ±1 Digit whichever is greater<br />
RESPONSE TIME<br />
Switchable internally 1 or 5 seconds<br />
OUTPUT<br />
1mV/° and 4-20 mA<br />
EMISSIVITY ADJUSTMENT<br />
0.01 to 0.99 digital<br />
FOCUSING RANGE<br />
20” to infinity - Standard<br />
TARGET SIZE 150:1<br />
MOUNTING<br />
3” 150 or 300# RF<br />
POWER REQUIREMENTS<br />
115 VAC ±10%, 50/60 Hz<br />
230 VAC +10%, 50/60 Hz<br />
95 Watts including heater, 15 Watts less heater<br />
Voltage is factory set<br />
AMBIENT LIMITS<br />
A. 40° to 120°F (5° to 50°C)<br />
B. 120° to 200°F (50° to 95°C) with cooling base and 10 GPH<br />
(38 LPH) water flow at 60°F (15°C) or vortex air cooler<br />
(optional) with 100 psig source<br />
C. Both cooling methods can accommodate higher ambient<br />
<strong>temperature</strong> by increasing flow rates;consult factory<br />
D. -40° to 32°F (-40° to 0°C) with standard electric heater installed<br />
EXPLOSION-PROOF CERTIFICATION CSA: Class 1, Division 1, Groups C and D<br />
Class 1, Division 2, Groups A through D<br />
Temperature Code T4A<br />
CENELEC: EExd IIB T4<br />
Mikron E 2 T has 25 years experience<br />
providing <strong>infrared</strong> thermometer<br />
<strong>systems</strong> to sulfur reactor users.<br />
Our clients have made us the leader<br />
in the industry. Sulfur reactor engineering<br />
companies and consultants<br />
recommend and specify Mikron E 2 T<br />
as the definitive solution to real-time<br />
<strong>temperature</strong> <strong>measurement</strong> problems.<br />
The technology is proven in<br />
installations worldwide and is<br />
backed by continued research into<br />
new processes with a one-year<br />
warranty. Technical papers are<br />
available upon request.<br />
Mikron E 2 T has developed a comprehensive<br />
seminar on <strong>infrared</strong> <strong>temperature</strong><br />
<strong>measurement</strong> in sulfur<br />
reactors. We will be pleased to send<br />
you a complimentary abstract of the<br />
seminar material. We also provide<br />
on-site training for your instrumentation<br />
personnel. Please contact us at: