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Data Sheet PacDriveâ„¢ iSH Servo Drive System - Orbit Motion ...

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<strong>Data</strong> <strong>Sheet</strong><br />

Pac<strong>Drive</strong><br />

<strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong><br />

High-dynamic AC <strong>Servo</strong> drives<br />

Pac<strong>Drive</strong> <strong>iSH</strong><br />

The innovative <strong>iSH</strong> has the motor, the power output level<br />

and the digital servo controller for an axis in one casing.<br />

It is perfectly suited for decentralized installation because<br />

of the compact size with integrated controller.<br />

It is available with single- or multi-turn encoder and<br />

configures itself with the help of the electronic type plate<br />

inside the <strong>iSH</strong>.<br />

The Highlights<br />

Compact size<br />

3.5-fold peak torque<br />

Integrated SERCOS interface<br />

High-resolution single- or multi-turn encoder<br />

Protection class IP65<br />

Easy wiring<br />

High failure proofness<br />

Pac<strong>Drive</strong> PS-5<br />

The power supply unit Pac<strong>Drive</strong> PS-5 is characterized by<br />

a compact and autonomous structure for switching cabinet<br />

installation plus highly modern technology. All Pac<strong>Drive</strong><br />

<strong>iSH</strong> are provided with only one line via the Pac<strong>Drive</strong><br />

PS-5, which is quick to install.<br />

This is why the PS-5 fits smoothly into the extremely<br />

flexible modular drive concept.<br />

The Highlights<br />

Integrated mains filter and bleeder<br />

DC-circuit power for up to 16 <strong>iSH</strong><br />

(depending on the application)<br />

Integrated SERCOS interface<br />

Full diagnosis facilities thanks to integrated controller<br />

Easy installation<br />

Pac<strong>Drive</strong> DB-5<br />

The Pac<strong>Drive</strong> DB-5 is the link between PS-5 and <strong>iSH</strong>.<br />

Depending on the number of drives, 1 to 4 isH-Motors<br />

can be connected. If more than 4 drives are operated,<br />

simply extend the system with one or several DB-5.<br />

The Highlights<br />

1-4 connections for <strong>iSH</strong>-Motors or several DB-5<br />

Easy extendable system<br />

ETIE 113-02 / 2007-10-30<br />

Article Number: 17130218-001


Legal Notice<br />

Corporate information<br />

© All rights reserved ELAU AG, even in the case of application for property rights.<br />

No part of this documentation or the accompanying software and firmware may be<br />

reproduced, transferred, paraphrased, saved to a storage medium or translated to<br />

another language or computer language without the written consent of ELAU AG.<br />

Every imaginable measure was taken to guarantee the correctness of this product<br />

documentation. However, as improvements are continually being made to the hard‐<br />

ware and software, ELAU AG cannot guarantee its completeness or correctness.<br />

Trademark<br />

Pac<strong>Drive</strong> is a registered trademark of ELAU AG.<br />

All other trademarks named in this documentation are the sole property of their re‐<br />

spective manufacturer.<br />

ELAU AG<br />

Dillberg 12<br />

97828 Marktheidenfeld, Germany<br />

Tel.: +49 (0) 9391 / 606 - 0<br />

Fax: +49 (0) 9391 / 606-300<br />

e-mail: info@elau.de<br />

Internet: www.elau.de<br />

Page 2 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


1 Overview<br />

Figure 1-1: Pac<strong>Drive</strong> system overview<br />

Technical data: Pac<strong>Drive</strong> <strong>iSH</strong> - controller<br />

Parameter Value<br />

Power supply<br />

- Supply voltage DC 270...690 V<br />

Electronics power supply (<strong>iSH</strong> without brake)<br />

- Control voltage<br />

- Current consumption<br />

Electronics power supply (<strong>iSH</strong> with brake)<br />

- Control voltage<br />

- Current consumption of <strong>iSH</strong> 070<br />

- Current consumption of <strong>iSH</strong> 100<br />

Stray power<br />

- Electronics (<strong>iSH</strong> without brake)<br />

- Electronics: Brake of <strong>iSH</strong> 070<br />

- Electronics: Brake of <strong>iSH</strong> 100<br />

- Power unit<br />

DC +24 V -15% / +25%<br />

Typically 200 mA<br />

DC +24 V -10% / +6%<br />

Typically 700 mA<br />

Typically 950 mA<br />

Ventilation Natural convection<br />

4.8 W<br />

12 W<br />

18 W<br />

Typically 10% of the rated power of the <strong>iSH</strong><br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 3<br />

1


1 Overview<br />

Ambient conditions<br />

- Protection class<br />

- Ambient temp. during operation<br />

- During storage and transport<br />

- Excess voltage category<br />

- Degree of radio interference<br />

- Insulation material class<br />

Parameter Value<br />

IP 65<br />

+5 to +40°C<br />

-25 to +70°C, temperature variation t max = 30 K/h<br />

Class A EN55011 / EN61800-3<br />

F<br />

Approval CE, cULus (in preparation)<br />

Motor coating, approval 2 component high solid epoxy resin<br />

coating<br />

USDA - Incidental food contact, NFPA - Class A<br />

NSF Standard 61 - Potable water, motor coating<br />

RAL 9005<br />

Table 1-1: Technical data: <strong>iSH</strong> - controller<br />

NOTE<br />

If the <strong>iSH</strong> units in the Pac<strong>Drive</strong> system have brakes, pay particular attention to the<br />

limits for the control voltage.<br />

Encoder<br />

SinCos ® (SKS36) single turn<br />

Parameter Value Unit<br />

Number of revolutions 1<br />

Number of sine/cosine periods 128 Per revolution<br />

Absolute measuring range 1 Revolution<br />

Error limits of the digital absolute value +/-5.3 Angular minutes<br />

Error limits when evaluating the 128 signals (inte‐<br />

gral non-linearity)<br />

+/-1.3 Angular minutes<br />

Signal form Sine<br />

Table 1-2: Technical data of the SinCos encoder (SKS-36)<br />

SinCos ® (SKM36) multiturn<br />

Parameter Value Unit<br />

Number of revolutions 4096<br />

Number of sine/cosine periods 128 Per revolution<br />

Absolute measuring range 1 Revolution<br />

Error limits of the digital absolute value +/-5.3 Angular minutes<br />

Error limits when evaluating the 128 signals (inte‐<br />

gral non-linearity)<br />

+/-1.3 Angular minutes<br />

Signal form Sine<br />

Table 1-3: Technical data of the SinCos ® encoder (SKM-36)<br />

Page 4 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


2 <strong>iSH</strong>-070<br />

Technical data for Pac<strong>Drive</strong> <strong>iSH</strong>-070<br />

Reference data Abbreviation [unit] <strong>iSH</strong>-070<br />

60 011<br />

<strong>iSH</strong>-070<br />

60 017<br />

General data<br />

Standstill torque M0 [Nm] 1.1 1.7 2.2<br />

Peak torque Mmax [Nm] 3.5 7.6 8.7<br />

Rated motor speed nN [min-1 ] 6000 6000 6000<br />

Rated torque MN [Nm] 0.5 1.15 1.15<br />

Rated power<br />

Electrical data<br />

PN [kW] 0.31 0.72 0.72<br />

Pole pair number p 3 3 3<br />

Wiring of motor winding Y Y Y<br />

Torque constant (120°C) kT [Nm/Arms] 0.71 0.76 0.76<br />

Winding resistance Ph-Ph (20°C) RU-V, 20 [Ω] 10.40 4.20 2.70<br />

Winding resistance Ph-0 (120°C) R 120 [Ω] 7.23 2.92 1.88<br />

Winding inductance Ph-Ph L U-V [mH] 38.8 19.0 13.0<br />

Winding inductance Ph-0 L [mH] 19.4 9.5 6.5<br />

Voltage constant Ph-Ph (20°C) k E [V rms/kmin -1 ] 46 48 49<br />

Standstill current I 0 [A rms] 1.55 2.5 3.0<br />

Rated current I N [A rms] 0.60 1.5 1.5<br />

Peak current I max [A rms] 5.7 11.8 12.0<br />

Mechanical data<br />

Moment of inertia of the rotor JM [kgcm²] 0.25<br />

(0.35)<br />

Maximum shock (all directions) S [m/s2 ]<br />

Maximum vibration (radial) V R [m/s²]<br />

Maximum vibration (axial) V A [m/s²]<br />

Weight<br />

Thermal data<br />

m [kg] 2.7<br />

(3.0)<br />

0.41<br />

(0.51)<br />

3.4<br />

(3.7)<br />

<strong>iSH</strong>-070<br />

60 022<br />

0.58<br />

(0.88)<br />

4.2<br />

(4.7)<br />

Thermal time constant Tth [min] 35 38 51<br />

Response limit for thermal contact<br />

Brake data<br />

TTK [°C] 130 130 130<br />

Holding brake optional optional optional<br />

Table 2-1: Technical data for <strong>iSH</strong>-070 without (with) brake<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 5<br />

2


2 <strong>iSH</strong>-070<br />

Pac<strong>Drive</strong> <strong>iSH</strong>-070 interface<br />

Figure 2-1: View of the <strong>iSH</strong>-070<br />

Pac<strong>Drive</strong> <strong>iSH</strong> electrical connections<br />

Pin Designation Meaning<br />

1 PE Ground conductor<br />

2 DC - DC circuit -<br />

3 DC + DC circuit +<br />

4 0 V Control voltage<br />

5 24 V Control voltage<br />

6 SERC_OUT + SERCOS output<br />

7 SERC_OUT - SERCOS output<br />

8 IE+ Inverter enable<br />

9 IE- Inverter enable<br />

10 SERC_OUT_S SERCOS shield<br />

11 SERC_IN_S SERCOS shield<br />

12 - Not connected<br />

13 - Not connected<br />

14 SERC_IN + SERCOS input<br />

15 SERC_IN - SERCOS input<br />

Table 2-2: Pac<strong>Drive</strong> <strong>iSH</strong> connectors<br />

NOTE<br />

Ground the <strong>iSH</strong> intelligent servo module on the threaded connection (flange) provid‐<br />

ed.<br />

Page 6 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


Pac<strong>Drive</strong> <strong>iSH</strong>-070 dimensions<br />

Figure 2-2: Dimension diagram for <strong>iSH</strong>-070 motor<br />

Dimensions table<br />

Dimensions <strong>iSH</strong>070 60 011 <strong>iSH</strong>070 60 017 <strong>iSH</strong>070 60 022<br />

A (with brake) 175 (182) 189 (215) 222 (256)<br />

B 23 23 30<br />

C 11 k6 11 k6 14 k6<br />

K (with brake) 212 (219) 226 (252) 259 (293)<br />

L (with brake) 25 (31) 38 (64) 71 (105)<br />

Table 2-3: Dimensions of the <strong>iSH</strong> 070 (in mm)<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 7<br />

2


3 <strong>iSH</strong>-100<br />

3 <strong>iSH</strong>-100<br />

Technical data for Pac<strong>Drive</strong> <strong>iSH</strong>-100<br />

Reference data Abbreviations<br />

[Unit]<br />

<strong>iSH</strong>-100<br />

30 025<br />

<strong>iSH</strong>-100<br />

30 044<br />

General data<br />

Standstill torque M0 [Nm] 2.5 4.4 5.8<br />

Peak torque Mmax [Nm] 9.6 18.3 28.3<br />

Rated motor speed nN [min-1] 3000 3000 3000<br />

Rated torque MN [Nm] 1.9 2.9 3.5<br />

Rated power<br />

Electrical data<br />

PN [kW] 0.79 1.38 1.82<br />

Pole pair number p 4 4 4<br />

Motor winding switch Y Y Y<br />

Torque constant (120 C) kT [Nm/Arms] 1.39 1.52 1.61<br />

Winding resistance Ph-Ph (20 C) RU-V, 20 [Ω] 9.80 4.12 2.60<br />

Winding resistance Ph-0 (120 C) R 120 [Ω] 6.82 2.86 1.81<br />

Winding inductance Ph-Ph L U-V [mH] 45.70 21.80 15.60<br />

Winding inductance Ph-0 L [mH] 22.85 10.90 7.80<br />

Voltage constant Ph-Ph (20 °C) k E [V rms/kmin -1 ] 90 100 103<br />

Standstill current I 0 [A rms] 1.80 2.90 3.60<br />

Rated current I N [A rms] 1.40 2.00 2.40<br />

Peak current I max [A rms] 7.40 13.10 21.20<br />

Mechanical data<br />

Moment of inertia of the rotor JM [kgcm²] 1.40<br />

(2.10)<br />

Maximum shock<br />

(all directions)<br />

S [m/s2 ]<br />

Maximum vibration (radial) VR [m/s²]<br />

Maximum vibration (axial) VA [m/s²]<br />

Weight<br />

Thermal data<br />

m [kg] 4.9<br />

(5.7)<br />

2.31<br />

(3.01)<br />

6.4<br />

(7.2)<br />

<strong>iSH</strong>-100<br />

30 058<br />

3.22<br />

(3.92)<br />

8.1<br />

(8.9)<br />

Thermal time constant Tth [min] 44 48 56<br />

Response limit for thermal contact<br />

Brake data<br />

TTK [°C] 130 130 130<br />

Holding brake optional optional optional<br />

Table 3-1: Technical data for <strong>iSH</strong>-100 without (with) brake<br />

Page 8 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


Pac<strong>Drive</strong> <strong>iSH</strong>-100 interface<br />

Figure 3-1: View of the <strong>iSH</strong>-100<br />

Pac<strong>Drive</strong> <strong>iSH</strong> electrical connections<br />

Pin Designation Meaning<br />

1 PE Ground conductor<br />

2 DC - DC circuit -<br />

3 DC + DC circuit +<br />

4 0 V Control voltage<br />

5 24 V Control voltage<br />

6 SERC_OUT + SERCOS output<br />

7 SERC_OUT - SERCOS output<br />

8 IE+ Inverter enable<br />

9 IE- Inverter enable<br />

10 SERC_OUT_S SERCOS shield<br />

11 SERC_IN_S SERCOS shield<br />

12 - Not connected<br />

13 - Not connected<br />

14 SERC_IN + SERCOS input<br />

15 SERC_IN - SERCOS input<br />

Table 3-2: Pac<strong>Drive</strong> <strong>iSH</strong> connectors<br />

NOTE<br />

Ground the <strong>iSH</strong> intelligent servo module on the threaded connection (flange) provid‐<br />

ed.<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 9<br />

3


3 <strong>iSH</strong>-100<br />

Pac<strong>Drive</strong> <strong>iSH</strong>-100 dimensions<br />

Figure 3-2: Dimension diagram for <strong>iSH</strong>-100 motor<br />

Dimensions table<br />

Dimensions <strong>iSH</strong>100 30 025 <strong>iSH</strong>100 30 044 <strong>iSH</strong>100 30 058<br />

A (with brake) 178 (207) 212 (243) 248 (279)<br />

B 40 40 40<br />

C 19 k6 19 k6 19 k6<br />

K (with brake) 215 (243) 249 (280) 285 (315)<br />

L (with brake) 27 (55) 61 (92) 97 (127)<br />

Table 3-3: Dimensions of the <strong>iSH</strong> 100 (in mm)<br />

Page 10 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


4 <strong>iSH</strong> type key<br />

<strong>iSH</strong>070/60017/0/0/00/0/00/00/00<br />

Flange Size<br />

Rating Speed<br />

Standstill torque<br />

Voltage/Electronic<br />

Shaft end<br />

Surface<br />

Cooling<br />

Connection system<br />

Sealing (Protection Class)<br />

Shaft / Housing<br />

Encoder<br />

Brake<br />

Options<br />

Flange Size<br />

070, 100<br />

Rating Speed x 100 min -1<br />

(30, 60)<br />

Standstill torque /10 Nm<br />

(e.g. 011, 017, 022, 025, 044, 058)<br />

Voltage<br />

0 = DC 560V / integr. servo electronic<br />

Shaft end<br />

0 = Smooth shaft<br />

1 = Keyed shaft according to DIN 6885<br />

3 = Smooth shaft, stainless steel<br />

4 = Keyed shaft, stainless stell according to DIN 6885<br />

Surface<br />

0 = Standard coating<br />

Cooling<br />

0 = Self-cooling<br />

Connection system<br />

0 = Hybrid connector<br />

Sealing (Protection class) Shaft<br />

0x = Without shaft sealing<br />

(IP54 excl. IM V3: IP40)<br />

1x = Shaft sealing (IP65)<br />

Sealing (Protection class) Housing<br />

x0 = Standard IP65<br />

Encoder<br />

0 = SinCos SKS 36<br />

1 = SinCos SKM 36<br />

Brake<br />

0 = Without holding brake<br />

1 = With holding brake<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 11<br />

4


5 Optional module <strong>iSH</strong>-DIO8<br />

5 Optional module <strong>iSH</strong>-DIO8<br />

Features:<br />

▪ 8 bidirectional floating inputs/outputs (configurable in the control configuration)<br />

▪ Connection via two M12 connectors (8-pin), each with 4 inputs/outputs<br />

▪ Floating internal power supply of outputs up to 0.1 A total current for 8 inputs/<br />

outputs<br />

▪ Maximum 2 A total output current via 8 outputs when using external supply voltage<br />

▪ 0.5 A output current max. per output when using external supply<br />

▪ Short-circuit detection and open-circuit detection on outputs<br />

▪ Two inputs with special functions (touch probe, counter)<br />

Figure 5-1: Connecting the DIO-4 M12 distributor to the <strong>iSH</strong>-DIO8 optional module<br />

5.1 Technical data<br />

Parameter Value<br />

Item name <strong>iSH</strong>-DIO8 I/O module<br />

Order number 13 13 02 67<br />

<strong>iSH</strong>-DIO8 supply<br />

- Control voltage / control current DC 24 V (-15% / +20%)<br />

When using internal I/O supply: max. 300 mA<br />

When using external I/O supply: max. 80 mA<br />

Digital inputs<br />

- Number<br />

- Voltage in UIN 0 range<br />

- Voltage in UIN 1 range<br />

- Input current<br />

- Electrical isolation<br />

- Protected against reverse polarity<br />

- Input filter<br />

8 (IEC61131-2 type I)<br />

DC -3 to 5 V<br />

DC 15 to 30 V<br />

IIN = 2 mA when UIN = 15 V<br />

500 V floating opposite PE<br />

Yes<br />

1 or 5 ms, configurable<br />

Page 12 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


Parameter Value<br />

Digital outputs<br />

- Number<br />

- Output voltage<br />

- Rated current per output<br />

- Total module current across all 8 inputs/outputs<br />

- Activation current<br />

- Leakage current 0 signal<br />

- Transmission time<br />

- Short-circuit-proof<br />

- Supply output<br />

- Electrical isolation<br />

Weight 0.22 kg<br />

Ambient conditions<br />

- Protection class<br />

- Ambient temp. during operation<br />

- During storage and transport<br />

- Excess voltage category<br />

- Degree of radio interference<br />

8 (IEC61131-2)<br />

(+UL-3 V) < UOUT < +UL Ie = 500 mA<br />

When using internal I/O supply: 0.1 A<br />

When using external I/O supply: 2.0 A<br />

Iemax > 2 A for 1 s<br />

< 0.4 mA<br />

100 µs<br />

Yes<br />

DC 24 V (-15% / +20%) / 2 A<br />

500 V floating opposite PE<br />

IP 65<br />

+5 to +40°C<br />

-25 to +70°C, temperature variation t max = 30 K/h<br />

Class A EN55011 / EN61800-3<br />

Approval CE, cULus (in preparation)<br />

Table 5-1: Technical data for <strong>iSH</strong>-DIO8<br />

NOTE<br />

There is no potential isolation among any of the 8 inputs/outputs.<br />

When using an external power supply, you must protect it with 2 A (time-lag).<br />

The control voltage when using external I/O supply can be supplied either via the X4,<br />

X5 outlets or via the DIO-4 M12 distributor.<br />

5.2 Electrical connections<br />

Optional module <strong>iSH</strong>-DIO8<br />

Pin Designation Meaning<br />

1 IO.0 Input/output 0<br />

2 IO.1 Input/output 1<br />

3 IO.2 Input/output 2<br />

4 IO.3 Input/output 3<br />

5 24 V Control voltage<br />

6 24 V Control voltage<br />

7 0 V Control voltage<br />

8 0 V Control voltage<br />

Shield PE Shield<br />

Table 5-2: Electrical connections for <strong>iSH</strong>-DIO8 outlet X4 - inputs/outputs<br />

5.2 Electrical connections<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 13


5 Optional module <strong>iSH</strong>-DIO8<br />

Pin Designation Meaning<br />

1 IO.4 Input/output 4<br />

2 IO.5 Input/output 5<br />

3 IO.6 Input/output 6<br />

4 IO.7 Input/output 7<br />

5 24 V Control voltage<br />

6 24 V Control voltage<br />

7 0 V Control voltage<br />

8 0 V Control voltage<br />

Shield PE Shield<br />

Table 5-3: Electrical connections for <strong>iSH</strong>-DIO8 outlet X5 - inputs/outputs<br />

DIO-4 M12 distributor<br />

Buchse *) 3 4 Buchse *)<br />

Buchse *) 1 2 Buchse *)<br />

PD_Anschlussuebersicht_DIO-4.fh8<br />

*) Anzugsdrehmoment 0,6 ... 0,7 Nm<br />

Figure 5-2: Connection overview for DIO-4 M12 distributor<br />

Pin Designation Meaning<br />

1 24 V Control voltage<br />

2 Free Reserved<br />

3 0 V Control voltage<br />

4 IO.x Input/output x (X4: 0 ... 3 or X5: 4 ... 7)<br />

5 PE Shield<br />

Table 5-4: Electrical connections for DIO-4 outlet 1 ... 4 - inputs/outputs<br />

Page 14 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


5.3 Dimensions<br />

Figure 5-3: Dimension diagram for <strong>iSH</strong>-DIO8<br />

Figure 5-4: Dimension diagram for DIO-4 M12 distributor<br />

5.3 Dimensions<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 15


6 PS-5<br />

6 PS-5<br />

Technical data for Pac<strong>Drive</strong> PS-5<br />

Parameter Value<br />

Item name PS-5 POWER SUPPLY <strong>iSH</strong><br />

Order number 13 13 02 65<br />

Power supply<br />

- Rated supply voltage<br />

- Mains frequency<br />

- Control voltage/current<br />

DC bus<br />

- DC bus voltage<br />

- Capacity<br />

- UBleeder ON<br />

- UBleeder OFF<br />

- Excess voltage<br />

Brake resistor (internal)<br />

- Resistance<br />

- Permanent power<br />

- Peak power<br />

Motor connection<br />

- DC bus voltage<br />

- DC bus permanent current<br />

- DC bus peak current (1 s)<br />

- Control voltage<br />

- Permanent current<br />

- Peak current (1 s)<br />

- Number of connectable DB-5<br />

Stray power<br />

- Electronics<br />

- Power unit<br />

Inputs ie + / ie - (X7)<br />

- Input voltage/current<br />

- Input filter<br />

Three-phase current<br />

3 AC / 1 AC 220 V (-10%) to 480 V (+10%)<br />

48 to 62 Hz<br />

DC 24 V (-15% to +25%) / max 13 A<br />

Own consumption max. 1 A<br />

DC 270 V to 680 V<br />

700 µF<br />

DC 830 V<br />

DC 810 V<br />

DC 860 V<br />

23 ohm<br />

200 W<br />

28 kW<br />

DC 270 V to 680 V<br />

20 A (for power supply of 3 AC...)<br />

10 A (for power supply of 1 AC...)<br />

40 A<br />

DC 24 V (like input voltage)<br />

12 A<br />

24 A<br />

max. 10<br />

25 W<br />

300 W<br />

DC 20 to 30 V / 1 A<br />

0.3 ms<br />

See "Pac<strong>Drive</strong> Safety Manual"<br />

Outputs ie1 / ie2 (X8)<br />

- Output voltage/current AC 10..15 Veff / 2 A / 100 kHz<br />

See "Pac<strong>Drive</strong> Safety Manual"<br />

Outputs rdy (X7)<br />

- Relay outputs DC 20 to 30 V / 2 A<br />

See "Pac<strong>Drive</strong> Safety Manual"<br />

Weight 4.2 kg<br />

Ventilation Internal fan<br />

Page 16 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


Ambient conditions<br />

- Protection class<br />

- Ambient temperature during<br />

operation<br />

- During storage and transport<br />

- Insulation<br />

- Excess voltage category<br />

- Excess voltage resistance<br />

- Degree of radio interference<br />

Parameter Value<br />

IP 20<br />

+5 to +45 °C (+55 °C during reduced power<br />

-2% per K for INC and ISC)<br />

-25 to +70 °C<br />

Degree of pollution 2 ..., dewing not<br />

permitted<br />

K III, T2 (DIN VDE 0110)<br />

Class 1 (DIN VDE 0160)<br />

Class A EN 55011 / EN 61800 - 3<br />

Approval CE, cULus (in preparation)<br />

Table 6-1: Technical data for Pac<strong>Drive</strong> PS-5<br />

Pac<strong>Drive</strong> PS-5 interface<br />

control voltage X1<br />

mains connector X1<br />

bleeder X2<br />

<strong>iSH</strong> connector X3<br />

PD_Anschlussübersicht_PS-5_us.fh8<br />

X4 SERCOS LWL IN *)<br />

X5 SERCOS LWL OUT *)<br />

X6 SERCOS connector<br />

X7 control signals<br />

X8 control signals<br />

shield connector<br />

*) stud torque max. 0.8 Nm<br />

6.3 Dimensions<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 17


6 PS-5<br />

1<br />

8<br />

Pac<strong>Drive</strong> PS-5 electrical connections<br />

Pin Designation Meaning Cross-section max.<br />

1 24 V Control voltage 6 mm²<br />

2 0 V Control voltage 6 mm²<br />

3 PE Ground conductor 6 mm²<br />

4 L1 Mains supply 6 mm²<br />

5 L2 Mains supply 6 mm²<br />

6 L3 Mains supply 6 mm²<br />

Table 6-2: X1 - Control voltage and mains connection<br />

Pin Designation Meaning Cross-section max.<br />

1 Bla Bleeder A (external) 6 mm²<br />

2 Bli Internal bleeder 6 mm²<br />

3 n.c. not connected 6 mm²<br />

4 Blb Bleeder B (external) 6 mm²<br />

Table 6-3: X2 - Bleeder connection (brake resistor)<br />

NOTE<br />

Excess voltage in DC bus due to wiring error.<br />

Non-observance of the notes and instructions can lead to a defect in the device.<br />

▪ A brake resistor (bleeder) must always be connected to the PS-5.<br />

▪ The internal brake resistor is addressed by means of a jumper from Pin 1 "Bleeder<br />

A" to Pin 2 "Internal bleeder".<br />

▪ An external brake resistor is connected to Pin 1 "Bleeder A" and Pin 4 "Bleeder<br />

B".<br />

▪ If an external brake resistor is connected, the jumper from Pin 1 to Pin 2 must be<br />

removed for the internal brake resistor.<br />

Pin Designation Meaning Cross-section max.<br />

1 24 V Control voltage 6 mm²<br />

2 0 V Control voltage 6 mm²<br />

3 PE Ground conductor 6 mm²<br />

4 n.c. not connected 6 mm²<br />

5 DC+ DC bus + 6 mm²<br />

6 n.c. not connected 6 mm²<br />

7 DC- DC bus - 6 mm²<br />

Table 6-4: X3 - <strong>iSH</strong> connection<br />

Pin Designation Meaning Cross-section max.<br />

1 SERC_OUT + SERCOS Out +<br />

2 SERC_OUT - SERCOS Out -<br />

3 SERC_IN + SERCOS In +<br />

4 nc not connected<br />

5 nc not connected<br />

6 SERC_IN - SERCOS In -<br />

7 nc not connected<br />

8 nc not connected<br />

Page 18 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


Table 6-5: X6 - SERCOS connection<br />

Pin Designation Meaning Cross-section max.<br />

1 rdy Ready 1.5 mm²<br />

2 rdy Ready 1.5 mm²<br />

3 ie + Inverter Enable for 24 V supply 1.5 mm²<br />

4 ie - Inverter Enable for 0 V supply 1.5 mm²<br />

Table 6-6: X7 - Inputs / outputs<br />

Pin Designation Meaning Cross-section max.<br />

1 ie1 Inverter Enable 1.5 mm²<br />

2 ie2 Inverter Enable 1.5 mm²<br />

Table 6-7: X8 - Inverter Enable outputs<br />

6.3 Dimensions<br />

NOTE<br />

Wiring error<br />

The Pac<strong>Drive</strong> <strong>iSH</strong> may be damaged.<br />

▪ The ie1/ie2 signal of the hybrid cable may only be connected to PS-5 connector<br />

X8 with the AC voltage signal ie1/ie2.<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 19


6 PS-5<br />

Wiring<br />

power supply connection 3 phase<br />

L1 L2 L3 PE<br />

Q2<br />

3~<br />

24V=<br />

Q1<br />

K1<br />

connecting cable PS-5/DB-5<br />

24V<br />

0V<br />

PE<br />

DC+<br />

DC- DC-<br />

ie1<br />

ie2<br />

Serc_In -<br />

Serc_In +<br />

Serc_Out -<br />

Serc_Out +<br />

red<br />

blue<br />

green + yellow<br />

black (DC+)<br />

black (DC-)<br />

pink + grey<br />

black<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

X3<br />

X8<br />

RJ 45<br />

24V<br />

0V<br />

PE<br />

DC+<br />

DC-<br />

ie1<br />

ie2<br />

Figure 6-1: <strong>iSH</strong> servo drive system wiring<br />

Cable<br />

+24V<br />

0V<br />

PE<br />

L1<br />

L2<br />

L3<br />

Bla<br />

Bli<br />

nc<br />

Blb<br />

24V<br />

0V<br />

PE<br />

nc<br />

DC+<br />

nc<br />

DC-<br />

an X6<br />

PS-5 Front<br />

Order number Item name Explanations<br />

15 15 45 13 - XXX E-MO-117 PS-5/DB-5 connection<br />

X1<br />

X2<br />

X3<br />

X6<br />

X7<br />

X8<br />

1<br />

0<br />

0<br />

789<br />

1<br />

789<br />

2 3 45 6<br />

2 3 45 6<br />

S1<br />

SERCOS address<br />

S2<br />

X4<br />

LWL in<br />

X5<br />

LWL out<br />

rdy<br />

rdy<br />

ie+ie-<br />

ie1<br />

ie2<br />

x 10<br />

x 1<br />

SERCOS<br />

PD_Inb_PS-5_2_us.fh8<br />

15 15 45 14 - XXX E-MO-118*) DB-5/DB-5 or DB-5/<strong>iSH</strong> connection, ca‐<br />

ble outlet left (when viewing the motor at<br />

the connector - from behind)<br />

15 15 45 15 - XXX E-MO-119*) DB-5/<strong>iSH</strong> connection, cable outlet right<br />

15 15 45 16 - XXX E-MO-120*) DB-5/<strong>iSH</strong> connection, straight cable out‐<br />

let<br />

15 15 45 17 - XXX E-MO-121 DB-5/<strong>iSH</strong>-HCN1 connection<br />

KA99051-030 I/O cable M12, angled, 3.0 m 8-pole connector with cable (open line<br />

end)<br />

<strong>iSH</strong>-DIO8 DIO-4<br />

Page 20 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


*)<br />

Order number Item name Explanations<br />

▪ Cable lengths up to 2 m in increments of 10 cm<br />

▪ Cable lengths up to 5 m in increments of 50 cm<br />

▪ The maximum length from the PS-5 to the last DB-5 is 20 m.<br />

▪ The maximum length from the DB-5 to the motor must not exceed 5 m.<br />

Table 6-8: Order numbers for connection cables<br />

Pac<strong>Drive</strong> PS-5 dimensions<br />

Figure 6-2: Pac<strong>Drive</strong> PS-5 dimensions<br />

6.3 Dimensions<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 21


7 DB-5<br />

7 DB-5<br />

Technical data for Pac<strong>Drive</strong> DB-5<br />

Parameters Value<br />

Item name DB-5 DISTRIBUTION BOX <strong>iSH</strong><br />

Order number 13 13 02 66 - 001<br />

Power supply<br />

- DC bus voltage / DC bus current<br />

- Control voltage / control current<br />

- Control voltage with brake<br />

DC 270 V to 680 V / 20 A<br />

DC 24 V (-15%..+25%) / max 12 A<br />

DC 24 V (-10%..+6%)<br />

Weight 0.85 kg<br />

Ventilation<br />

Ambient conditions<br />

Natural convection<br />

- Protection class<br />

IP 65<br />

- Ambient temperature during operation<br />

+5 ..+40 °C<br />

- During storage and transport<br />

-25 .. +70 °C<br />

- Isolation<br />

- Excess voltage category<br />

- Excess voltage resistance<br />

- Degree of radio interference<br />

Degree of pollution 2, dewing not permitted<br />

K III, T2 (DIN VDE 0110)<br />

Class 1 (DIN VDE 0160)<br />

Class A EN 55011 / EN 61800 - 3<br />

Approval CE, cULus (in preparation)<br />

Table 7-1: Technical data for Pac<strong>Drive</strong> DB-5<br />

Page 22 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


Pac<strong>Drive</strong> DB-5 interface<br />

Figure 7-1: Pac<strong>Drive</strong> DB-5 interface<br />

Pac<strong>Drive</strong> DB-5 electrical connections<br />

Connection Designation Meaning<br />

X1 A Input (from PS-5, DB-5)<br />

X2 B Output (to DB-5, <strong>iSH</strong>)<br />

X3 B Output (to DB-5, <strong>iSH</strong>)<br />

X4 B Output (to DB-5, <strong>iSH</strong>)<br />

X5 B Output (to DB-5, <strong>iSH</strong>)<br />

Table 7-2: Pac<strong>Drive</strong> DB-5 inputs / outputs<br />

Pin Designation<br />

Meaning<br />

A B<br />

3 PE PE Ground conductor<br />

4 DC - DC - DC circuit -<br />

1 DC + DC + DC circuit +<br />

5 0 V 0 V Control voltage<br />

2 24 V 24 V Control voltage<br />

16 SERC_OUT + SERC_IN + SERCOS input / output<br />

13 SERC_OUT - SERC_IN - SERCOS input / output<br />

20 ie1 ie1 Inverter Enable<br />

19 ie2 ie2 Inverter Enable<br />

17 SERC_OUT_S SERC_IN_S SERCOS shield<br />

14 SERC_IN_S SERC_OUT_S SERCOS shield<br />

12 - - not connected<br />

11 - - not connected<br />

7.3 Dimensions<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 23


7 DB-5<br />

Pin Designation<br />

Meaning<br />

A B<br />

18 SERC_IN + SERC_OUT + SERCOS input / output<br />

15 SERC_IN - SERC_OUT - SERCOS input / output<br />

Table 7-3: Pac<strong>Drive</strong> DB-5 connectors<br />

NOTE<br />

Always use the supplied covers for unused connections as protection against dan‐<br />

gerous voltages and to guarantee protection class IP 65.<br />

Pac<strong>Drive</strong> DB-5 dimensions<br />

Figure 7-2: Pac<strong>Drive</strong> DB-5 dimensions<br />

Page 24 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


8 Hybrid Connector <strong>iSH</strong>-HCN1<br />

<strong>iSH</strong>-HCN1 is needed to allow a cable bushing between a DB-5 in the switching cabinet<br />

and a DB-5 outside of the switching cabinet through a cable duct or pipe.<br />

8.1 Technical data<br />

Parameter Value<br />

Item name <strong>iSH</strong>-HCN1<br />

Order number 15 15 44 17<br />

Control voltage (24 V/0 V)<br />

- Control voltage<br />

- Permanent current<br />

- Peak current (1 s)<br />

DC bus (DC+ / DC-)<br />

- DC bus voltage<br />

- DC bus permanent current<br />

- DC bus peak current (1 s)<br />

Inverter Enable (ie+ / ie-)<br />

- Voltage<br />

- Current<br />

DC 24 V<br />

12 A<br />

24 A<br />

DC 270 V to 680 V<br />

20 A<br />

40 A<br />

8.1 Technical data<br />

AC 10 to 15 Veff 2 A<br />

Weight 0.1 kg<br />

Ambient conditions<br />

- Protection class<br />

IP 20<br />

- Ambient temperature during<br />

+5 to +45 °C (+55 °C during reduced power<br />

operation<br />

-2% per K for INC and ISC)<br />

- During storage and transport<br />

-25 to +70 °C<br />

- Insulation<br />

Degree of pollution 2 ..., dewing not<br />

permitted<br />

Table 8-1: Technical data for <strong>iSH</strong>-HCN1<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 25


8 Hybrid Connector <strong>iSH</strong>-HCN1<br />

8.2 Electrical connections<br />

Figure 8-1: <strong>iSH</strong>-HCN1 electrical connections<br />

NOTE<br />

The DIN rail is not a component of <strong>iSH</strong>-HCN1.<br />

Pin Designation Meaning Color Cross-section<br />

1 24 V Control voltage red 2.5 mm²<br />

2 0 V Control voltage blue 2.5 mm²<br />

3 PE Ground conductor green/yellow 2.5 mm²<br />

4 nc not connected<br />

5 DC+ DC bus + black "DC+" 2.5 mm²<br />

6 nc not connected<br />

7 DC- DC bus - black "DC-" 2.5 mm²<br />

8 ie+ Inverter Enable for 24 V grey+<br />

0.25 mm²<br />

supply<br />

pink<br />

9 ie- Inverter Enable for 0 V<br />

supply<br />

black 0.25 mm²<br />

Table 8-2: Connections to <strong>iSH</strong>-HCN1<br />

Page 26 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


8.3 Dimensions<br />

Figure 8-2: Dimension diagram for <strong>iSH</strong>-HCN1<br />

8.3 Dimensions<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 27


8 Hybrid Connector <strong>iSH</strong>-HCN1<br />

8.4 Wiring<br />

Cable bushing DB-5 / DB-5<br />

Switch Cabinet<br />

Pac<strong>Drive</strong><br />

PS-5<br />

E-MO-117<br />

Pac<strong>Drive</strong><br />

DB-5<br />

E-MO-121<br />

<strong>iSH</strong>-HCN1<br />

E-MO-117<br />

A A<br />

B B<br />

Pac<strong>Drive</strong><br />

DB-5<br />

E-MO-118<br />

E-MO-119<br />

B<br />

E-MO-120<br />

A<br />

B<br />

E-MO-118<br />

to further DB-5<br />

Figure 8-3: Cable bushing cable DB-5 -> DB-5<br />

Pac<strong>Drive</strong><br />

<strong>iSH</strong><br />

KabeldurchfuehrungSchaltschrank_DB-5_DB-5_us.fh8<br />

NOTE<br />

Protection class of the <strong>iSH</strong>-HCN1 is IP20.<br />

The <strong>iSH</strong>-HCN1 must be installed in a housing or a switching cabinet in order to reach<br />

a protection class of at least IP54. Due to the "Inverter Enable" safety function, IP54<br />

is a minimum requirement.<br />

Page 28 <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> ELAU AG


<strong>iSH</strong> - HCN1<br />

24V 0V PE nc DC+ nc DC-<br />

24V 0V PE nc DC+ nc DC-<br />

Figure 8-4: <strong>iSH</strong>-HCN1 wiring<br />

ie+ ie-<br />

ie+ie- NOTE<br />

A strain relief is to be applied to cables E-MO-117 and E-MO-121.<br />

E-MO-121<br />

E-MO-117<br />

8.4 Wiring<br />

ELAU AG <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong> Page 29

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