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Gas-to-liquids<br />
Escravos GTL is due to start up in late 2013.<br />
Syntroleum’s proprietary F-T process also uses<br />
air rather than oxygen and the company was evaluating<br />
a number of GTL projects but is currently concentrating<br />
on biomass-to-liquids ventures.<br />
A Japanese consortium has developed a pro cess<br />
that allows natural gas containing CO2 to be used<br />
directly as a feedstock rather than having to be<br />
treated first. Japan GTL was suc cessfully trialled at a<br />
500 b/d demonstration plant in Niigata bet ween<br />
April 2009 and December 2011 by Inpex, Nippon<br />
Oil & Energy, Japan <strong>Petroleum</strong> Exploration, Cosmo<br />
Oil, Nippon Steel Engineering and Chiyoda in<br />
cooper ation with Japan Oil, Gas and Metals National<br />
Corporation (JOGMEC). Commercial opportunities<br />
are now being sought.<br />
oxygen plant and a GTL plant can be integrated on a<br />
vessel. The capacity of the plant can be adjusted to<br />
match the declining flow of associated gas throughout<br />
the life of an oilfield, with plant modules<br />
being shut down and removed for refurbishment<br />
and/or re-deployed elsew<strong>here</strong>.<br />
A modular unit has been tested at the Petrobras<br />
research site in Aracaju and it has been app roved<br />
for commercial deployment.<br />
Growing importance<br />
By late 2013, GTL production will exceed 250,000<br />
b/d. While this is still a small proportion of the<br />
overall market for refined petroleum products, a<br />
high oil price and premium over gas mean the<br />
sector is set to grow in importance.<br />
Mark Blacklock is the Editor-in-Chief of Inter national<br />
Systems and Communications.<br />
GTL plants in operation, under construction and in FEED<br />
Name/Location Partners F-T Process Capacity (b/d) Status/Notes<br />
Pearl, Ras Laffan, Qatar Qatar <strong>Petroleum</strong>, Shell middle 140,000 Operational<br />
Shell<br />
distillate synthesis<br />
Oryx, Ras Laffan, Qatar Qatar <strong>Petroleum</strong>, Sasol Sasol slurry phase distillate 34,000 Operational<br />
Mossel Bay, South Africa Petro SA Sasol advanced synthol 22,000 Operational<br />
Sasolburg, South Africa Sasol Sasol synthol 15,600 Converted from coal to gas<br />
feedstock in 2004<br />
Bintulu, Malaysia Shell, Diamond Gas Shell middle 14,700 Operational<br />
(owned by Mitsubishi), distillate synthesis<br />
Petronas, Sarawak govt.<br />
Escravos, Nigeria Chevron Nigeria, Nigerian Sasol slurry phase distillate 32,400 In service late 2013<br />
National <strong>Petroleum</strong> Co.<br />
Shurtan, Uzbekistan Uzbekneftegaz, Sasol, Sasol slurry phase distillate 38,000 FEED underway,<br />
Petronas projected start-up in 2018<br />
Westlake, USA Sasol Sasol slurry phase distillate 96,000 FEED underway, projected<br />
start-up phase 1 2018,<br />
phase 2 2019<br />
Note: Sasol’s Secunda plant in South Africa uses a mix of coal and gas feedstock.<br />
40<br />
WPC Guide