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Gas-to-liquids<br />

Escravos GTL is due to start up in late 2013.<br />

Syntroleum’s proprietary F-T process also uses<br />

air rather than oxygen and the company was evaluating<br />

a number of GTL projects but is currently concentrating<br />

on biomass-to-liquids ventures.<br />

A Japanese consortium has developed a pro cess<br />

that allows natural gas containing CO2 to be used<br />

directly as a feedstock rather than having to be<br />

treated first. Japan GTL was suc cessfully trialled at a<br />

500 b/d demonstration plant in Niigata bet ween<br />

April 2009 and December 2011 by Inpex, Nippon<br />

Oil & Energy, Japan <strong>Petroleum</strong> Exploration, Cosmo<br />

Oil, Nippon Steel Engineering and Chiyoda in<br />

cooper ation with Japan Oil, Gas and Metals National<br />

Corporation (JOGMEC). Commercial opportunities<br />

are now being sought.<br />

oxygen plant and a GTL plant can be integrated on a<br />

vessel. The capacity of the plant can be adjusted to<br />

match the declining flow of associated gas throughout<br />

the life of an oilfield, with plant modules<br />

being shut down and removed for refurbishment<br />

and/or re-deployed elsew<strong>here</strong>.<br />

A modular unit has been tested at the Petrobras<br />

research site in Aracaju and it has been app roved<br />

for commercial deployment.<br />

Growing importance<br />

By late 2013, GTL production will exceed 250,000<br />

b/d. While this is still a small proportion of the<br />

overall market for refined petroleum products, a<br />

high oil price and premium over gas mean the<br />

sector is set to grow in importance.<br />

Mark Blacklock is the Editor-in-Chief of Inter national<br />

Systems and Communications.<br />

GTL plants in operation, under construction and in FEED<br />

Name/Location Partners F-T Process Capacity (b/d) Status/Notes<br />

Pearl, Ras Laffan, Qatar Qatar <strong>Petroleum</strong>, Shell middle 140,000 Operational<br />

Shell<br />

distillate synthesis<br />

Oryx, Ras Laffan, Qatar Qatar <strong>Petroleum</strong>, Sasol Sasol slurry phase distillate 34,000 Operational<br />

Mossel Bay, South Africa Petro SA Sasol advanced synthol 22,000 Operational<br />

Sasolburg, South Africa Sasol Sasol synthol 15,600 Converted from coal to gas<br />

feedstock in 2004<br />

Bintulu, Malaysia Shell, Diamond Gas Shell middle 14,700 Operational<br />

(owned by Mitsubishi), distillate synthesis<br />

Petronas, Sarawak govt.<br />

Escravos, Nigeria Chevron Nigeria, Nigerian Sasol slurry phase distillate 32,400 In service late 2013<br />

National <strong>Petroleum</strong> Co.<br />

Shurtan, Uzbekistan Uzbekneftegaz, Sasol, Sasol slurry phase distillate 38,000 FEED underway,<br />

Petronas projected start-up in 2018<br />

Westlake, USA Sasol Sasol slurry phase distillate 96,000 FEED underway, projected<br />

start-up phase 1 2018,<br />

phase 2 2019<br />

Note: Sasol’s Secunda plant in South Africa uses a mix of coal and gas feedstock.<br />

40<br />

WPC Guide

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