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YSS Hot Working Tool Steels

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HOT WORKING TOOL<br />

STEELS<br />

1


Chemical compositions of <strong>YSS</strong> hot work tool steels<br />

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DAC<br />

DAC-MAGIC<br />

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DAC10<br />

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DAC55<br />

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DAC3<br />

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DAC40<br />

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YEM-K<br />

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HOT WORKING TOOL STEELS<br />

MDC-K<br />

FDAC<br />

DM<br />

YXR33<br />

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Toughness of Isoropy DAC<br />

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Isotropy DAC<br />

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2


Applications of <strong>YSS</strong> hot work tool steels<br />

HOT WORKING TOOL STEELS<br />

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DAC<br />

DAC-MAGICDAC10<br />

FDAC3842HRC<br />

DAC55<br />

DACFDAC3842HRC<br />

MDC-K<br />

DAC<br />

−<br />

−<br />

YXR33<br />

DAC<br />

AHD32<br />

DAC<br />

DAC3DAC40<br />

DAC,MDC-K<br />

HRD105660HS<br />

DM<br />

DACDAC3<br />

DM<br />

DAC<br />

DAC<br />

DAC3<br />

DAC<br />

YEM-K<br />

DAC,DAC3<br />

YEM-K<br />

HRD204651HS HRD105660HS<br />

HRD20<br />

DAC<br />

DAC3YAG3006975HS<br />

DAC<br />

DAC3<br />

DAC<br />

DAC3<br />

DAC,DAC3<br />

HRD105660HS<br />

DMDAC<br />

DAC3<br />

DAC<br />

DAC3<br />

DAC<br />

YEM-K<br />

DAC<br />

DAC3<br />

DAC,DAC3<br />

HRD105660HS<br />

DMDAC<br />

DAC3<br />

DMDAC<br />

DAC3<br />

DACDAC3<br />

YEM-K, MDC-K<br />

DAC<br />

DAC3<br />

DM<br />

MDC-K<br />

YXR3YXR33<br />

YEM-K<br />

MDC-K<br />

DAC<br />

YEM-K<br />

DACDM<br />

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HI-PM38<br />

ZHD11, SUS310S<br />

YXM1<br />

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3


Types and features of <strong>YSS</strong> hot work tool steels<br />

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DAC<br />

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DAC-MAGIC<br />

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DAC10<br />

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HOT WORKING TOOL STEELS<br />

DAC55<br />

DAC3<br />

DAC40<br />

YEM-K<br />

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MDC-K<br />

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FDAC<br />

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DM<br />

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YXR33<br />

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4


Characteristics of <strong>YSS</strong> hot work tool steels<br />

Characteristics of hot work tool steels<br />

SKD8<br />

YXR33<br />

MDC-K<br />

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HOT WORKING TOOL STEELS<br />

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Grade<br />

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SKD5<br />

SKD4<br />

FDAC<br />

Comparison of properties<br />

Strength at elevated<br />

temperature<br />

SKD7<br />

<br />

YEM-K<br />

DAC40<br />

DAC10<br />

DAC<br />

(SKD61)<br />

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DAC-MAGIC<br />

DAC55<br />

DAC3<br />

DM<br />

(SKT4)<br />

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Softening resistance Toughness Wear resistance Hardenability<br />

DAC<br />

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DAC-MAGIC<br />

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DAC10<br />

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DAC55<br />

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DAC3<br />

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DAC40<br />

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YEM-K<br />

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MDC-K<br />

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FDAC<br />

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DM<br />

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YXR33<br />

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5


Properties of <strong>YSS</strong> hot work steels<br />

<strong>Hot</strong> forging die wear mechanism<br />

"microstructure" and influencing<br />

factors.<br />

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HOT WORKING TOOL STEELS<br />

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DAC<br />

48HRC<br />

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DAC3<br />

51HRC<br />

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YEM-K<br />

50HRC<br />

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YXR33<br />

57HRC<br />

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6


Properties of <strong>YSS</strong> hot work steels<br />

Tensile strength at elevated temperature<br />

Tempering parameter<br />

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HOT WORKING TOOL STEELS<br />

Charpy impact value at room temperature<br />

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Quenching speed vs charpy I-value<br />

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Transition property of charpy impact value<br />

Fatigue strangth (Rotating bending fatigue test by<br />

Ono method)<br />

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7


Standard heat treatment conditions for<br />

<strong>YSS</strong> hot work tool steels<br />

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DAC<br />

MAX<br />

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Air cool (Oil quench)<br />

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Air cool<br />

Min<br />

Slow cooling<br />

DAC-MAGIC<br />

MAX<br />

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Air cool (Oil quench)<br />

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Air cool<br />

Min<br />

Slow cooling<br />

DAC10<br />

MAX<br />

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Oil quench (Air cool)<br />

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Air cool<br />

Min<br />

Slow cooling<br />

DAC55<br />

MAX<br />

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Oil quench (Air cool)<br />

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Air cool<br />

Min<br />

Slow cooling<br />

DAC3<br />

MAX<br />

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Air cool (Oil quench)<br />

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Air cool<br />

Min<br />

Slow cooling<br />

HOT WORKING TOOL STEELS<br />

DAC40<br />

YEM-K<br />

MDC-K<br />

FDAC<br />

DM<br />

YXR33<br />

MAX<br />

MAX<br />

MAX<br />

Quenching and tempering time of <strong>YSS</strong> die steels<br />

1.Holding time at quenching<br />

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Prehardened steel (Delivery in hardened condition)<br />

MAX<br />

MAX<br />

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Oil quench<br />

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Oil quench (Air cool)<br />

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Oil quench<br />

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Oil quench<br />

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Oil quench<br />

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Air cool<br />

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Air cool<br />

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Air cool<br />

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Air cool<br />

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Air cool<br />

Min<br />

Min<br />

Min<br />

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Min<br />

Min<br />

Slow cooling<br />

Slow cooling<br />

Slow cooling<br />

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Slow cooling<br />

Slow cooling<br />

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2.Holding time at tempering<br />

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8


Quenched and tempered hardness curve<br />

DAC<br />

DAC-MAGIC<br />

DAC10<br />

DAC55<br />

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HOT WORKING TOOL STEELS<br />

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DAC3<br />

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DAC40<br />

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YEM-K<br />

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MDC-K<br />

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DM<br />

YXR33<br />

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9


Guide for selecting <strong>YSS</strong> die materials (Example)<br />

<strong>Hot</strong> forging dies<br />

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DAC<br />

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MDC-K<br />

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YXR33<br />

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DAC<br />

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YEM-K<br />

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MDC-K<br />

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YXR33<br />

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DAC<br />

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Extrusion dies<br />

HOT WORKING TOOL STEELS<br />

DAC<br />

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Comparison of various nitrided layers<br />

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TYPE A<br />

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TYPE B<br />

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TYPE C<br />

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TYPE D<br />

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DAC40<br />

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DAC3<br />

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10


Sulfuration nitriding for hot work die<br />

<br />

The Hint-S is a surface treatment technique<br />

developed by Hitachi Metals which improves<br />

significantly wear and erosion resistance of a<br />

die by forming both sulfides and nitrides on<br />

its surface.<br />

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HOT WORKING TOOL STEELS<br />

Simulation test of hot galling resistance<br />

(On forging die)<br />

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Data sheet<br />

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Simulation test of erosion resistance<br />

(On casting die)<br />

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DAC<br />

DAC-MAGIC<br />

DAC10<br />

DAC55<br />

DAC3<br />

DM<br />

YXR33<br />

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DAC<br />

DAC-MAGIC<br />

DAC10<br />

DAC55<br />

DAC3<br />

DM<br />

YXR33<br />

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DAC<br />

DAC-MAGIC<br />

DAC10<br />

DAC55<br />

DAC3<br />

DM<br />

YXR33<br />

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11

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