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The Installation Handbook - Howarth Timber

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PLASTERBOARD<br />

<strong>The</strong> Backing of a World Leader<br />

Lafarge is the world’s largest producer of construction materials, including gypsum<br />

products, aggregates and cement. <strong>The</strong> preservation of natural resources and respect for<br />

the needs of people and the environment are fundamental to the organisation’s business<br />

approach and philosophy.<br />

GB Orderline<br />

For placing orders, delivery enquiries<br />

and local stockists etc.<br />

Tel: 0800 373636<br />

Fax: 01275 377700<br />

Email: orderline@lafarge-gypsum.lafarge.com<br />

Literatureline<br />

For next day delivery of Lafarge literature.<br />

Tel: 01275 377582<br />

Fax: 01275 377402<br />

Email: literatureline@lafarge-gypsum.lafarge.com<br />

Ireland Orderline<br />

For placing orders, delivery enquiries<br />

and local stockists etc.<br />

Tel: +353 (0)1 6203114<br />

Fax: +353 (0)1 6203117<br />

Email: irelandorders@lafarge.com<br />

<strong>The</strong> Technical Training Centre<br />

For all drywall training needs from basic<br />

introduction to advanced skills and development.<br />

Tel: 01275 377581<br />

Fax: 01275 377402<br />

Email: training@lafarge-gypsum.lafarge.com<br />

THE LAFARGE GTEC INSTALLATION HANDBOOK MARCH 2008<br />

Technical Enquiryline<br />

Technical advisory service.<br />

Tel: 01275 377789<br />

Fax: 01275 377456<br />

Email: enquiryline@lafarge-gypsum.lafarge.com<br />

Wasteline<br />

Gypsum waste management enquiries.<br />

Tel: 01275 377579<br />

Fax: 01275 377402<br />

Email: wasteline@lafarge-gypsum.lafarge.com<br />

<strong>The</strong> <strong>Installation</strong><br />

<strong>Handbook</strong><br />

Plasterboard, jointing and associated products made in the<br />

United Kingdom by Lafarge Plasterboard are manufactured<br />

in accordance with management systems certified to<br />

BS EN ISO 9001: 2000 (quality) and BS EN ISO 14001:<br />

2004 (environment)<br />

Certificate No. FM 13594 Certificate No. EMS 75024<br />

LAFARGE PLASTERBOARD LTD<br />

Marsh Lane, Easton-in-Gordano<br />

Bristol BS20 0NF<br />

Tel: 01275 377773<br />

Fax: 01275 377737<br />

www.lafargeplasterboard.co.uk<br />

LAFARGE PLASTERBOARD (IRELAND) LTD<br />

Unit 38, Fonthill Industrial Park,<br />

Clondalkin, Dublin 22<br />

Tel: +353 (0) 1626 1603<br />

Fax: +353 (0) 1626 1679<br />

www.lafargeplasterboard.co.uk<br />

IH/0308/CD


Introduction<br />

CONTENTS<br />

GTEC New Commercial Brand 2<br />

Group Overview and Lafarge Support Services 4<br />

System solutions...<br />

for life<br />

Lafarge GTEC Drywall Systems<br />

Wall Linings<br />

GTEC Direct Bond 7<br />

GTEC Independent Wall Lining 13<br />

GTEC Dryliner 19<br />

Partitions<br />

GTEC Metal Stud 25<br />

GTEC Acoustic Homespan 33<br />

GTEC Drywall <strong>Timber</strong> Stud 41<br />

Floors and Ceilings<br />

GTEC Direct To <strong>Timber</strong> 45<br />

GTEC Acoustic Floor 49<br />

GTEC Dryliner Ceilings 55<br />

GTEC Suspended MF Ceilings 61<br />

GTEC T-Bar Corridor System 67<br />

GTEC T-Bar Flat Ceiling System 73<br />

Finishing<br />

GTEC Taping and Jointing 79<br />

GTEC Cove 89<br />

Product Selector<br />

GTEC Boards and Compounds 97<br />

GTEC Fixings 101<br />

GTEC Ready Reckoner 107<br />

Our Promise: We provide quality, support and expertise across all our GTEC product ranges<br />

and promise that our Lafarge GTEC Plasterboard Solutions will perform to the agreed<br />

lifetime and performance requirements.<br />

Our Availability: We have a national network of merchants and distributors.<br />

Our Expertise: We provide technical support at all levels as well as on and off-site training,<br />

tailored to meet your needs.<br />

Our Commitment to the Environment: We are dedicated to the preservation of natural<br />

resources and the environment.<br />

Always insist on genuine Lafarge products for your total peace of mind.<br />

LIFETIME SYSTEM<br />

WARRANTY


Introduction


As of 31 March 2008 Lafarge are very proud to launch GTEC TM Plasterboard<br />

Solutions – the new commercial brand in the UK and Ireland for our<br />

plasterboard products and systems.<br />

What does this mean for our customers<br />

NEW COMMERCIAL BRAND<br />

<strong>The</strong> GTEC commercial brand aims to make it easier for you our customers to understand<br />

the real value of the Lafarge drywall solution offer and create a simpler product structure.<br />

It will also help our stockists to better position our products. Providing a clear offer and<br />

understanding of value in the provision of plasterboard solutions.<br />

GTEC plasterboard solutions have 4 main commercial product ranges as shown below:<br />

MASTERBRAND<br />

COMMERCIAL BRAND<br />

TM<br />

COMMERCIAL RANGES<br />

Standard<br />

Specialist<br />

Performance<br />

EXAMPLE<br />

GTEC Fire Board<br />

Studs<br />

Tracks<br />

Channels<br />

Angles<br />

Accessories<br />

EXAMPLE<br />

GTEC C Stud<br />

Jointing Compounds<br />

Joint Tapes<br />

Beads<br />

Sealers<br />

Textures<br />

EXAMPLE<br />

GTEC Joint Filler<br />

(previously Fast Set)<br />

Cove<br />

Cove Adhesives<br />

Profiles<br />

Tools<br />

Adhesives<br />

Renders<br />

Drywall screws<br />

Nails<br />

EXAMPLE<br />

GTEC Universal<br />

Bonding Compound<br />

22 THE INSTALLATION HANDBOOK 2008


What are the values of GTEC<br />

<strong>The</strong> GTEC brand platform will be the foundation of everything that we deliver to our<br />

customers. GTEC represents the key values and essence of our business.<br />

TM<br />

Sustainable<br />

Technical<br />

Expertise<br />

Innovation<br />

Customer<br />

Satisfaction<br />

<strong>The</strong> GTEC commercial brand will affect the product names in the following ways:<br />

For a full product comparison chart which displays all the relevant changes,<br />

please call Literatureline on 01275 377582.<br />

THE INSTALLATION HANDBOOK 2008<br />

33


Lafarge – a world leader<br />

Lafarge is a world leader in construction materials<br />

and holds top-ranking positions in its core business<br />

areas: cement, concrete, aggregates and gypsum.<br />

INTRODUCTION<br />

Its success has been built up through innovation<br />

and experience over 160 years. <strong>The</strong> Lafarge Group<br />

is active in 75 countries and employs nearly<br />

77,000 people.<br />

Lafarge has developed global technical expertise that<br />

supports the preservation of natural resources and<br />

respects the needs of people and the environment.<br />

<strong>The</strong> Group is committed to the development of<br />

materials and the advancement of the construction<br />

industry by bringing greater safety, comfort and<br />

aesthetic appeal to everyday living and working.<br />

First choice in drywall<br />

Lafarge Plasterboard was founded in 1987. Combined<br />

with the strength of Lafarge worldwide, it has in-depth<br />

knowledge of all aspects of the gypsum industry from<br />

materials extraction to site installation. It also strives to<br />

continually improve and expand the range of products<br />

and systems on offer to customers today, whilst<br />

anticipating tomorrow’s demands.<br />

Backed by international expertise and resources,<br />

Lafarge has a continuing commitment to provide<br />

customers with the innovative design and high<br />

quality of product they have come to expect.<br />

TM<br />

4 THE INSTALLATION HANDBOOK 2008


Environmental Policy<br />

Fulfilling our Responsibility to the Environment and the<br />

Community is a key objective of our business.<br />

We will prevent pollution, complying with all relevant<br />

environmental legislation. Where feasible, we will<br />

integrate Environmental considerations into our<br />

business processes, improving sustainability and<br />

product stewardship.<br />

All employees are responsible for respecting this<br />

policy and education and training to this end will be<br />

provided. <strong>The</strong> company will adopt an Environmental<br />

Management System (EMS) complying with BS EN<br />

ISO 14001: 2004 to ensure its environmental<br />

objectives are met. We will continuously improve our<br />

environmental performance.<br />

• Maximising the efficient use of energy in our<br />

business;<br />

• Minimising the use of non-renewable resources and,<br />

when feasible and safe, replacing them with<br />

secondary raw materials or alternative fuels;<br />

• Minimising waste, re-using and recycling materials<br />

where possible, disposing of waste responsibly;<br />

• Conserving water and minimising the risk of<br />

accidental release to air water and land;<br />

• Respecting the natural environment surrounding our<br />

sites; limiting noise and progressively improving their<br />

visual aspect;<br />

• Minimising the environmental risks to our employees<br />

and surrounding communities;<br />

• Encouraging our suppliers to adhere to similar<br />

environmental principles through procurement<br />

processes;<br />

• Adhering to environmental commitments defined by<br />

Lafarge Group and the Lafarge Gypsum Division.<br />

Specific targets will be developed to drive many of<br />

these objectives. Good stakeholder relations will be<br />

promoted through active engagement and<br />

communication. Lafarge Plasterboard employees play<br />

a key role in the implementation and success of this<br />

policy and targeted communication will encourage and<br />

support their active participation.<br />

Lafarge Technical Support<br />

Technical Enquiryline, Lafarge’s technical advisory<br />

service, providing a team of building professionals<br />

dedicated to answering your technical questions on<br />

all aspects of drywall.<br />

Whilst our literature covers most common uses and<br />

situations, every installation is different and there<br />

are bound to be special situations which are not<br />

covered. In these cases Technical Enquiryline can<br />

provide an immediate response to your specific<br />

enquiry. <strong>The</strong>se enquiries may include installations<br />

and design detailing, the performance of drywall<br />

systems covering fire and sound ratings and<br />

U-value calculations.<br />

Lafarge Wasteline<br />

<strong>The</strong> Lafarge Wasteline service offers our Waste<br />

management solution. We are committed to work<br />

with our customers to ensure compliance with<br />

Legislation and Regulations regarding handling of<br />

gypsum waste.<br />

Technical Enquiryline, Technical Advisory Service<br />

Marsh Lane, Easton-in-Gordano, Bristol, BS20 0NF<br />

email: enquiryline@lafarge-gypsum.lafarge.com<br />

www.lafargeplasterboard.co.uk<br />

Literatureline<br />

<strong>The</strong> Lafarge Literatureline provides a quick and<br />

efficient service for those requiring literature.<br />

Telephone: 01275 377582<br />

Fax: 01275 377402<br />

Email: literatureline@lafarge-gypsum.lafarge.com<br />

Telephone: 01275 377579<br />

Fax: 01275 377402<br />

Email: wasteline@lafarge-gypsum.lafarge.com<br />

THE INSTALLATION HANDBOOK 2008<br />

5


Lafarge Customer Services<br />

A commitment to serving customers is central to<br />

every part of Lafarge‘s business – from supply of<br />

raw material to delivery of product and beyond.<br />

Monitoring through the On Time In Full (OTIF)<br />

programme maintains the Company’s industrybeating<br />

levels of service.<br />

A full supporting infrastructure is in place to ensure<br />

quality and customer satisfaction.<br />

Lafarge Customer Services Department process<br />

orders and delivery enquiries nationwide. <strong>The</strong>y<br />

provide comprehensive, up to date information<br />

relating to availability of products, stockists, etc.<br />

Orders for delivery within Great Britain can<br />

be placed free of charge by ringing Customer<br />

Services Department on 0800 373636.<br />

England, Wales and Scotland<br />

Lafarge Plasterboard Limited<br />

Marsh Lane<br />

Easton-in-Gordano<br />

Bristol<br />

BS20 0NF<br />

Telephone: 0800 373 636<br />

Fax: 01275 377700<br />

Email: orderline@lafarge-gypsum.lafarge.com<br />

Ireland<br />

INTRODUCTION<br />

Lafarge Plasterboard (Ireland) Limited<br />

Unit 38, Fonthill Industrial Park<br />

Clondalkin<br />

Dublin 22<br />

Telephone: +353 (0)1 6261603<br />

Fax: +353 (0)1 6261679<br />

Lafarge Technical Training Centre<br />

<strong>The</strong> Technical Training Centre offers a choice of<br />

training packages to enable specifiers, merchants,<br />

contractors and supervisory staff to keep abreast of<br />

the latest drywall developments and installation<br />

techniques. Training can take place at Lafarge’s<br />

purpose-designed centre, or mobile units can provide<br />

a unique ‘doorstep service’. If required, courses can<br />

be tailored to individual company requirements.<br />

In addition to the systems covered in this guide,<br />

courses are available on:<br />

■ Column and Beam Encasements<br />

■ Shaftwall<br />

■ Mechanical Taping and Jointing.<br />

For all drywall training needs, from basic<br />

introduction to advanced skills and development, a<br />

course can be tailored to meet your needs.<br />

Please call for further information.<br />

<strong>The</strong> Technical Training Centre<br />

Marsh Lane<br />

Easton-in-Gordano<br />

Bristol<br />

BS20 0NF<br />

Telephone: 01275 377581<br />

Fax: 01275 377402<br />

66 THE INSTALLATION HANDBOOK 2008


<strong>The</strong> Lafarge GTEC Direct Bond<br />

System is for bonding plasterboard<br />

and GTEC <strong>The</strong>rmal Boards directly<br />

onto masonry backgrounds.<br />

Wall Linings:<br />

GTEC<br />

Direct Bond


WALL LINING: DIRECT BOND<br />

(including GTEC <strong>The</strong>rmal Boards)<br />

<strong>Installation</strong> detail on external walls<br />

400-600mm<br />

See Use of GTEC<br />

Universal Bonding<br />

Compound, Table 2<br />

Continuous<br />

band 50mm<br />

clear of ceiling<br />

Dabs 230mm<br />

long at 300mm<br />

centres<br />

Continuous<br />

band 50mm<br />

clear of floor<br />

Table 1: Adhesive selection for GTEC Standard Board*<br />

Background type Typical examples Pre-treatment Adhesive<br />

High-Suction masonry Aerated or lightweight aggregate PVAC bonding GTEC Universal<br />

concrete blocks agent Bonding Compound<br />

High-Suction masonry Aerated or lightweight aggregate None GTEC Universal<br />

concrete blocks<br />

Bonding Compound<br />

Low and Medium- Common clay and concrete blocks, high None GTEC Universal<br />

Suction masonry density clay and concrete blocks/brickwork, Bonding Compound<br />

smooth precast concrete<br />

Very Low-Suction surfaces High strength concrete PVAC bonding GTEC Universal<br />

agent<br />

Bonding Compound<br />

PVAC treated surfaces _ None GTEC Universal<br />

Bonding Compound<br />

*Note: GTEC Universal Bonding Compound is suitable for bonding GTEC <strong>The</strong>rmal Board linings<br />

88 THE INSTALLATION HANDBOOK 2008


Table 2: Use of GTEC Universal Bonding Compound<br />

Board Board Vertical Number of<br />

thickness width centres dabs across<br />

(mm) (mm) (mm) board<br />

9.5 900 450 3<br />

9.5 1200 400 4<br />

12.5 900 450 3<br />

12.5 1200 600 3<br />

GTEC Movement Control Joint<br />

Cavity barriers<br />

Certain floor/ceiling constructions can allow the circulation<br />

of air behind the GTEC <strong>The</strong>rmal Boards and air may also<br />

enter at junctions with partitions and door/window frames.<br />

This circulation can reduce the thermal performance of the<br />

wall. Building Regulations Approved Document L requires<br />

the application of continuous horizontal or vertical bands<br />

of GTEC Universal Bonding Compound around the specified<br />

wall perimeters, junctions and frames of linings to internal<br />

faces of external walls.<br />

Movement control joints<br />

Movement control joints are required in wall linings at intervals<br />

not exceeding 10 metres and where the drylining crosses or<br />

abuts a structural movement joint. At movement control joints<br />

leave a 12.5mm opening between the GTEC <strong>The</strong>rmal Boards<br />

and apply a continuous vertical ribbon of GTEC Universal<br />

Bonding Compound to each side of the joint, about 25mm in<br />

from the edge of the GTEC <strong>The</strong>rmal Board.<br />

Cut GTEC Movement Control Joint to length. Butt joint lengths<br />

end to end where necessary. Attach to the GTEC <strong>The</strong>rmal<br />

Bond surface with 13mm stainless steel staples at 150mm<br />

centres. Apply GTEC Joint Filler or GTEC Allset in two coats<br />

feathering out the edges of the second coat. After finishing,<br />

remove the masking strip from the centre of the joint.<br />

<strong>The</strong>rmal Board Linings (Direct Bond)<br />

25mm<br />

300mm<br />

Insert GTEC Nailable Plugs as indicated<br />

<strong>Installation</strong><br />

For GTEC <strong>The</strong>rmal Board linings, fix to wall with 2 nailable<br />

plugs per panel - see diagram for fixing positions. To install<br />

nailable plugs first drill two 6mm diameter holes through the<br />

GTEC <strong>The</strong>rmal Board and GTEC Universal Bonding<br />

Compound into the masonry background. Ensure each hole<br />

goes through a dab and penetrates the masonry by at least<br />

25mm. <strong>The</strong> maximum component thickness, including<br />

plaster or render, GTEC Universal Bonding Compound and<br />

GTEC <strong>The</strong>rmal Board that can be accommodated by each<br />

size plug is as follows: 60mm GTEC Nailable Plug - 35mm,<br />

80mm GTEC Nailable Plug - 55mm, 100mm GTEC<br />

Nailable Plug - 75mm and 120mm GTEC Nailable Plug -<br />

95mm. Insert GTEC Nailable Plugs and drive them just<br />

below the plasterboard surface, ensuring that the<br />

plasterboard paper liner remains intact.<br />

Door and window reveals<br />

Around door and window reveals of masonry construction,<br />

direct bond the GTEC <strong>The</strong>rmal Board to the background,<br />

as for main wall areas. Complete installation with a GTEC<br />

Nailable Plug at top and bottom of each reveal.<br />

THE INSTALLATION HANDBOOK 2008<br />

9


INSTALLATION<br />

1<br />

Apply a chalk line to floor and ceiling allowing<br />

for thickness of plasterboard or <strong>The</strong>rmal board<br />

plus a minimum 10mm of GTEC Universal<br />

Bonding Compound. See Table 1 for correct<br />

adhesive for the background surface.<br />

2<br />

Starting from a window, door reveal or internal<br />

angle mark wall vertically with chalk for the<br />

rows of dabs at the required centres, as set<br />

out in table 2. Allow for dabs at 25mm in from<br />

board vertical edges.<br />

3<br />

Apply continuous perimeter ribbon of GTEC<br />

Universal Bonding Compound at 50mm below<br />

ceiling line and 50mm above floor level.<br />

A continuous perimeter should also be applied<br />

around any service cut out i.e. light switches.<br />

10 THE INSTALLATION HANDBOOK 2008


4<br />

Apply vertical dabs at required centres on the<br />

chalk lines. Dabs should be 50 to 75mm wide,<br />

about 250mm long at 300mm centres and<br />

between 10 to 25mm thick. <strong>The</strong> contact area of<br />

the dabs must be at least 20% of the board area.<br />

Note: Apply enough dabs to fix one board only at<br />

a time.<br />

5<br />

Press the plasterboard grey face firmly against<br />

the dabs, fitting the board tight against the<br />

ceiling. Temporarily wedge the bottom edge in<br />

position using offcuts. At corners align as per<br />

details opposite. Ensure tight butt joints at<br />

junctions.<br />

6<br />

Tamp board into alignment with floor and ceiling<br />

chalk lines using a straight edge.<br />

Remove wedges when the compound has dried<br />

(allow 8 hours).<br />

For thermal laminates such as GTEC <strong>The</strong>rmal<br />

Boards, fix GTEC Nailable Plugs after compound<br />

has set.<br />

THE INSTALLATION HANDBOOK 2008<br />

11


Direct Bond (including<br />

GTEC <strong>The</strong>rmal Board)<br />

Components<br />

Lafarge<br />

code<br />

Size<br />

Lafarge GTEC Direct Bond system is<br />

used for attaching plasterboard and<br />

GTEC <strong>The</strong>rmal Board directly onto<br />

masonry backgrounds. This method is<br />

quick to apply and can be used to<br />

correct minor irregularities in the<br />

existing background.<br />

GTEC Universal<br />

Bonding Compound*<br />

BOND25<br />

25 kg<br />

Applications<br />

• Lining new masonry walls for<br />

domestic use.<br />

• Lining new masonry walls for<br />

commercial use.<br />

• Lining old masonry walls which<br />

have an even background.<br />

Benefits<br />

• Quick and cost effective to install.<br />

• No mechanical fixing is needed with<br />

GTEC Standard Board.<br />

Good Site Practice<br />

• This system must only be used on<br />

walls which are free from damp.<br />

• GTEC Universal Bonding Compound must<br />

harden before jointing, allow 8 hours.<br />

• Will only correct minor surface<br />

irregularities.<br />

• Not suitable for the installation of GTEC<br />

Vapour Board, GTEC Moisture Board,<br />

GTEC Fire MR Board or GTEC Hydrodeco.<br />

GTEC Nailable Plugs* NP60 60mm<br />

NP80 80mm<br />

NP100 100mm<br />

NP120 120mm<br />

GTEC Board<br />

* For use with all GTEC <strong>The</strong>rmal Board linings.<br />

Preparation<br />

various<br />

Prepare surfaces as required according to table 1 and<br />

select appropriate adhesive. Cut plasterboard 10mm<br />

shorter than the floor to ceiling height.<br />

Notes:<br />

See GTEC<br />

Product<br />

Selector<br />

<strong>Installation</strong><br />

Guide for<br />

details<br />

1. Extremely smooth surfaces may require abrasion prior<br />

to PVCA treatment.<br />

2. Surfaces must be free of mould, oil and dust.<br />

Contaminated surfaces may require chemical cleaning.<br />

Painted surfaces are not suitable for direct bonding; use<br />

Lafarge GTEC Dryliner System.<br />

3. Maximum build-up with GTEC Universal Bonding<br />

Compound is 25mm. Use Lafarge GTEC Dryliner System if<br />

the walls are consistently more than 25mm out of plumb.<br />

12 THE INSTALLATION HANDBOOK 2008


<strong>The</strong> Lafarge GTEC Wall Lining<br />

System is designed to be installed<br />

clear of existing walls.<br />

Wall Linings:<br />

GTEC<br />

Independent<br />

Wall Lining


WALL LINING: GTEC Independent<br />

150mm<br />

GTEC U Track<br />

Snipped and bent upwards or<br />

downwards to form door head<br />

member. Fixed to GTEC C<br />

Studs with GTEC Self Drilling<br />

Wafer Head screws<br />

600mm or 400mm<br />

GTEC U Track<br />

GTEC I Stud<br />

300mm<br />

GTEC C Stud<br />

Minimum<br />

30mm gap<br />

GTEC U Track<br />

14 THE INSTALLATION HANDBOOK 2008


STUD<br />

Max. Height Guidance Table (m)<br />

12.5mm Plasterboard<br />

1 Layer of 2 Layers of<br />

Plasterboard Plasterboard<br />

IS50/RX 2.4 2.7<br />

IS60/B 3.0 3.9<br />

IS70/B 3.6 4.5<br />

IS90/B 4.5 5.4<br />

Preparation<br />

Set out the Lafarge GTEC Independent Wall Lining System<br />

inside the external wall construction; allow a minimum cavity<br />

width of 10mm between the external wall and the back of the<br />

metal framing, or to the insulation if the thickness of the<br />

insulation is greater than the width of the framing.<br />

Note: ensure that the walls are appropriately treated for any<br />

dampness.<br />

Insulation<br />

Where required, insert mineral wool batts into the framing<br />

within the flanges of the studs and tracks. Ensure that they<br />

are fully inserted into the framing, and that the cavity<br />

between the lining and the external wall is maintained.<br />

Where batts are thicker than the framing width, fit the batts<br />

with the exposed face level with the face of the framing.<br />

<strong>The</strong> back edges of the batt should be pushed onto the rear<br />

flanges of the track and I stud components. GTEC Insulation<br />

Hold Strips can also be used to hold quilts and narrower batts<br />

in position; fit 150mm from top of lined wall, and thereafter<br />

at 1200mm vertical centres using GTEC Wafer Head Self<br />

Drilling screws. <strong>The</strong> use of GTEC Vapour Board should be<br />

considered to control condensation.<br />

Existing Wall<br />

Plasterboard<br />

Insulation tucked<br />

into GTEC I Stud<br />

Movement Control Joint<br />

Movement control joints<br />

Movement control joints are required in wall linings at<br />

intervals not exceeding 10 metres and where the drylining<br />

crosses or abuts a structural movement joint. At movement<br />

control joints leave a 12.5mm opening between the<br />

plasterboards and use GTEC I Studs on each side of the joint<br />

to support the plasterboard edges.<br />

Cut GTEC Movement Control Joint to length. Butt joint lengths<br />

end to end where necessary. Attach to board surface with<br />

13mm stainless steel staples at 150mm centres. Apply GTEC<br />

Joint Filler or GTEC Allset Extra in two coats, feathering out the<br />

edges of the second coat. After finish-ing, remove the masking<br />

strip from the centre of the joint.<br />

Internal Corners<br />

THE INSTALLATION HANDBOOK 2008<br />

15


INSTALLATION<br />

1 Set out the Lafarge GTEC Independent Wall<br />

Lining System inside the external wall; allow<br />

a minimum cavity width of 30mm between<br />

external wall and the back of the metal framing,<br />

or to the insulation if thickness of insulation<br />

is greater than width of framing.<br />

Fix GTEC U Track to timber or concrete floor<br />

at 600mm centres using suitable fixings.<br />

Note: If applying GTEC U Track directly to new<br />

concrete, the concrete must be dry and a dampproofing<br />

membrane must be used. On uneven<br />

floors a timber sole plate may be required. Where<br />

sound insulation is critical, apply a bead of GTEC<br />

Intumescent Acoustic Sealant under the sole plate.<br />

2<br />

Install a GTEC C Stud using a spirit level<br />

to plumb upright on end wall, and fix at<br />

600mm centres using suitable fixings.<br />

3<br />

Install ceiling GTEC U Track onto the end wall<br />

GTEC C Stud, using a GTEC I Stud (as a temporary<br />

prop) and spirit level. Plumb the opposite end of<br />

the ceiling GTEC U Track to align with floor GTEC<br />

U Track. Screw-fix the ceiling GTEC U Track into<br />

position at 600mm centres or less.<br />

Now fix the opposite end wall GTEC C Stud<br />

Note: If sound insulation is required, apply a 6mm<br />

bead of GTEC Intumescent Acoustic Sealant around the<br />

perimeter of the framing before applying<br />

the boards.<br />

16 THE INSTALLATION HANDBOOK 2008


4<br />

Using a disc cutter, drop-saw or angle grinder,<br />

cut GTEC I Studs to length (5mm shorter than<br />

the floor to ceiling height) whilst they are in a<br />

pack. If ceiling or floor are very uneven, you will<br />

need to cut GTEC I Studs separately.<br />

5 Insert the GTEC studs into the floor and ceiling<br />

tracks and twist to lock. Position them at 600mm<br />

centres for 1200mm wide, 12.5mm thick<br />

plasterboard.<br />

Note 1: Arrange the framing so the board widths of less<br />

than 300mm are avoided. Use GTEC I Studs for the<br />

main run of the wall lining, with GTEC C Studs at the stop<br />

ends, abutments, junctions, openings and corners.<br />

Note 2: Insulation batts and any services should be<br />

installed prior to boarding.<br />

Once the GTEC I Studs are friction-fitted, fix the<br />

end GTEC C Studs to head and floor GTEC U<br />

Tracks with GTEC Wafer Head Self Drilling screws,<br />

or crimping tool.<br />

6<br />

Cut the plasterboard 5 to 8mm shorter than the<br />

floor-to-ceiling height, butt firmly against the<br />

ceiling and fix to the framing with GTEC Drywall<br />

Self Drilling screws at 300mm centres.<br />

Butt board edges lightly against each other and<br />

centre the edges over the studs.<br />

THE INSTALLATION HANDBOOK 2008<br />

17


Lafarge GTEC<br />

Independent Wall<br />

Lining System<br />

Lafarge GTEC Independent Wall Lining<br />

Systems combine the features of other<br />

Lafarge GTEC metal systems to give<br />

high strength and quickly assembled<br />

drylined solutions.<br />

Applications<br />

• Designed to be installed clear of a variety<br />

of existing backgrounds.<br />

• Drylining reinforced concrete walls, steel<br />

framed walls, and renovation work where<br />

existing walls may form an unsuitable<br />

substrate for other systems.<br />

Benefits<br />

• <strong>The</strong> systems allow space for services, and<br />

also for high levels of thermal and acoustic<br />

insulation.<br />

• <strong>The</strong> systems offer a range of I stud widths<br />

of 50mm, 60mm, 70mm, 90mm to<br />

accommodate a wide range of height<br />

requirements and can achieve a maximum<br />

height without bracing of 5.4m.<br />

• <strong>The</strong> systems are suitable for fixing all<br />

types of plasterboard.<br />

Good Site Practice<br />

Components<br />

GTEC I Stud<br />

GTEC C Stud<br />

GTEC U Track<br />

GTEC<br />

Insulation<br />

Strip<br />

GTEC Self Drilling screws<br />

*12.5mm boards<br />

GTEC Wafer Head<br />

Self Drilling screws<br />

Lafarge<br />

code<br />

IS50/RX<br />

IS60/B<br />

IS70/B<br />

IS90/B<br />

CS50/RX<br />

CS60/RX<br />

CS70/RX<br />

CS90/RX<br />

UT52/RX<br />

UT62/RX<br />

UT72/RX<br />

UT92/RX<br />

INSR<br />

25DSD10000<br />

14WHSD500<br />

Dimensions<br />

50mm wide<br />

60mm wide<br />

70mm wide<br />

90mm wide<br />

50mm wide<br />

60mm wide<br />

70mm wide<br />

90mm wide<br />

52mm wide<br />

62mm wide<br />

72mm wide<br />

92mm wide<br />

30 metres<br />

Full range of<br />

fixing lengths<br />

available from<br />

25-67mm<br />

14mm<br />

• Walls must be treated for any damp<br />

before installation.<br />

• Secure fixing at the head and base track<br />

into existing background is essential when<br />

installing this system.<br />

GTEC Intumescent<br />

Acoustic<br />

Sealant<br />

GTEC Board<br />

ACOUSTIC<br />

(INTU)<br />

ACO38<br />

(INTU)<br />

AC060<br />

(INTU)<br />

See GTEC<br />

Product<br />

Selector<br />

<strong>Installation</strong><br />

Guide for<br />

full details<br />

0.9 litre<br />

0.38 litre<br />

0.6 litre<br />

(new foil refill)<br />

various<br />

*For fixing other board thicknesses call Technical Enquiryline on<br />

01275 377789 for recommended screw length.<br />

18 THE INSTALLATION HANDBOOK 2008


<strong>The</strong> Lafarge GTEC Dryliner System<br />

is designed for cavity widths<br />

between the wall and the back of<br />

plasterboard lining ranging from<br />

25 to 130mm.<br />

Wall Linings:<br />

GTEC Dryliner


WALL LINING: GTEC Dryliner<br />

150mm<br />

GTEC Dryliner Track RD9<br />

Snipped and folded to form header<br />

600mm<br />

2<br />

3<br />

GTEC Dryliner Track<br />

800mm<br />

300mm<br />

GTEC Metal Angle 90 or GTEC Dryliner Track RD9<br />

GTEC Dryliner Channel<br />

GTEC Dryliner Track<br />

External corners<br />

Position the brackets as close as possible to each side<br />

of the corner. At corner, attach GTEC Metal Angle 90<br />

MFC2330 vertically to horizontal floor and ceiling<br />

Dryliner Tracks with GTEC Wafer Head screws.<br />

20 THE INSTALLATION HANDBOOK 2008


Insulation<br />

Existing Wall<br />

Insulation - slit locally and slide<br />

behind channels<br />

Plasterboard<br />

Where required, insert mineral wool batts between the GTEC<br />

Dryliner Channels. To ensure that the batts continue behind<br />

the GTEC Dryliner Channels as an unbroken lining, slit the<br />

batts locally and slide across each GTEC SR Bracket. <strong>The</strong> use<br />

of GTEC Vapour Board should be considered to control<br />

condensation.<br />

Movement control joints<br />

GTEC Movement Control<br />

Joint<br />

Movement control joints are required in wall linings at<br />

intervals not exceeding 10m, and where the drylining crosses<br />

or abuts a structural movement joint. At movement control<br />

joints leave a 12.5mm opening between the plasterboards<br />

and use GTEC Dryliner Channels on each side of the joint to<br />

support the plasterboard edges.<br />

Cut GTEC Movement Control Joint to length. Butt joint<br />

lengths end to end where necessary. Attach to the board<br />

surface with 13mm stainless steel staples at 150mm<br />

centres. Apply GTEC Joint Filler or GTEC Allset, feathering<br />

out the edges of the second coat. After finishing, remove<br />

the masking strip from the centre<br />

of the joint.<br />

Internal Corners<br />

Where it is not possible to screw-fix one of the GTEC SR<br />

Bracket legs to the GTEC Dryliner Channel RD1, bend back<br />

the teeth of the GTEC SR Bracket RD2 so that they engage<br />

with the corner of the GTEC Dryliner Channel as shown and<br />

screw fix.<br />

Construction around doors<br />

1. At ceiling level, continue ceiling GTEC Dryliner Track<br />

across the door head.<br />

At floor level, turn floor GTEC Dryliner Track into reveals and<br />

butt against the door frame as shown.<br />

Fix the GTEC Dryliner Track RD9 to inside face of door<br />

frame with suitable fixings as shown.<br />

Internal Corners<br />

2. To form the external corner of each door opening, cut<br />

GTEC Dryliner Track 5mm less than floor-to-ceiling height.<br />

Cut back flange at uppermost end of GTEC Dryliner Track<br />

and fix to ceiling and floor GTEC Dryliner Tracks with GTEC<br />

Wafer Head Self Tapping screws.<br />

3. To form door head member use a section of GTEC Metal<br />

Angle 90 MFC2330 or GTEC Dryliner Track RD9 snipped<br />

and folded as shown. Attach to the vertical GTEC Metal<br />

Angles with GTEC Wafer Head Self Drilling screws.<br />

GTEC Dryliner Track<br />

Door reveal lining assembly<br />

THE INSTALLATION HANDBOOK 2008<br />

21


INSTALLATION<br />

1 Fix GTEC Dryliner Track RD9 at 600mm centres<br />

to the floor using suitable fixings. Allow for<br />

required cavity width<br />

(25mm to 130mm).<br />

Note: If applying GTEC Dryliner Track directly<br />

to new concrete, the concrete must be dry<br />

and a damp-proof membrane must be used.<br />

On uneven floors a timber sole plate may be<br />

required.<br />

Note: Ensure that the<br />

large flange of both GTEC<br />

Dryliner Tracks is on the<br />

plasterboard side.<br />

2<br />

Fix GTEC Dryliner Track to ceiling with a suitable<br />

fixing, ensuring GTEC Dryliner Track at ceiling is<br />

plumb with that on the floor.<br />

For 12.5mm plasterboard mark vertical lines at<br />

600mm horizontal centres on the wall to locate<br />

GTEC Dryliner Channels RD1. For other board<br />

thicknesses or for thermalcheck boards contact<br />

Enquiryline. Mark lines 50mm from external<br />

corners. At internal corners allow for width of<br />

abutting wall lining and framing.<br />

3<br />

Starting at centre of wall height, position GTEC<br />

Dryliner SR Brackets RD2 directly to wall at<br />

maximum 800mm vertical centres on the<br />

marked lines. Secure each bracket to wall<br />

with a suitable fixing through the horizontal slot.<br />

Fold out the toothed wings of each bracket to<br />

form legs.<br />

22 THE INSTALLATION HANDBOOK 2008


4<br />

Cut each GTEC Dryliner Channel RD1 5mm<br />

shorter than the floor to ceiling height. Locate<br />

the GTEC Dryliner Channel RD1 into GTEC<br />

Dryliner Track at floor and ceiling.<br />

Where wall height exceeds<br />

channel length, connect<br />

two lengths of channel<br />

together with GTEC Dryliner<br />

Channel Connector RD3.<br />

5<br />

Ensure the channel is plumb, and secure to<br />

each bracket leg using GTEC Pan Head Self<br />

Tapping screws. Where necessary bend back<br />

the legs of the bracket so they do not protrude<br />

past the face of the channel.<br />

6<br />

Cut the plasterboard 5mm shorter than the<br />

floor-to-ceiling height, butt the board firmly<br />

against ceiling and fix the plasterboards to<br />

the framing with GTEC Self Tapping screws<br />

at 300mm centres.<br />

Butt the plasterboard edges lightly against<br />

each other and centre the edges over the<br />

channels. Where the height of the lining is<br />

greater than the plasterboard length, use<br />

GTEC Fixing Channel to support the horizontal<br />

cut edges of the plasterboards.<br />

THE INSTALLATION HANDBOOK 2008<br />

23


Lafarge GTEC:<br />

Dryliner System<br />

Components<br />

Lafarge<br />

code<br />

Dimensions<br />

<strong>The</strong> Lafarge GTEC Dryliner System is<br />

suitable for drylining both new and<br />

existing uneven masonry backgrounds<br />

and for the concealment of services.<br />

It is simple, quick, cost effective and<br />

completely dry. Suitable for internal<br />

use in all commercial and domestic<br />

applications.<br />

GTEC Dryliner<br />

Channel<br />

GTEC Dryliner SR &<br />

XR Bracket<br />

RD1<br />

RD2<br />

RD11<br />

2400mm<br />

3000mm<br />

25-60mm<br />

25-130mm<br />

Applications<br />

• For cavity width between wall and back<br />

of plasterboard lining ranging from 25<br />

to 130mm.<br />

• Lining masonry walls which have surface<br />

fixed services.<br />

• Lining walls which are uneven.<br />

GTEC Dryliner SR &<br />

XR Bracket*<br />

GTEC Dryliner<br />

Track<br />

RD3<br />

RD9<br />

100mm<br />

3000mm<br />

Benefits<br />

• A completely dry system using secure<br />

mechanical fixings.<br />

• Surface-mounted services can easily<br />

be accommodated.<br />

• Mineral wool can be incorporated<br />

within the cavity for thermal or<br />

acoustic insulation.<br />

• Suitable for fixing all types of<br />

plasterboard.<br />

Good Site Practice<br />

• Walls must be treated for any damp<br />

before installation.<br />

• Secure fixing into existing background<br />

is essential when installing this system.<br />

GTEC Metal<br />

Angle<br />

GTEC Pan Head Self<br />

Tapping screws<br />

GTEC Self Tapping<br />

screws**<br />

GTEC Wafer Head<br />

Self Tapping<br />

screws<br />

GTEC Board<br />

MFC2330<br />

11PHST500<br />

various**<br />

14WHST500<br />

See GTEC<br />

Product<br />

Selector<br />

<strong>Installation</strong><br />

Guide for<br />

details.<br />

3600mm<br />

11mm<br />

ranging<br />

from<br />

25 to 86mm<br />

14mm<br />

various<br />

*Use to connect channels together when wall lining height is<br />

greater than the channel length.<br />

**See GTEC Fixings Selector <strong>Installation</strong> Guide for details.<br />

24 THE INSTALLATION HANDBOOK 2008


<strong>The</strong> Lafarge GTEC Metal Stud<br />

System is an economical system<br />

for compact, non-loadbearing<br />

lightweight fire and sound<br />

resisting partitions of heights<br />

up to 12.0m.<br />

Partitions:<br />

GTEC<br />

Metal Stud


PARTITIONS: GTEC Metal Stud<br />

Junction with masonry wall<br />

Door header detail<br />

Snipped and folded to<br />

form header<br />

Rubber grommets<br />

Note: electrical wires should<br />

be protected where passing<br />

through framework<br />

150mm<br />

GTEC U Track<br />

GTEC C Stud<br />

Door lining<br />

detail<br />

<strong>Timber</strong> subframe<br />

shown here face<br />

fixed, alternative is<br />

to infill timber into<br />

the metal stud.<br />

Electrical boxes<br />

Drylining electrical boxes are<br />

available which allow easy<br />

installation without the need<br />

for timber noggings.<br />

26 THE INSTALLATION HANDBOOK 2008


Table 1: Components for Metal Stud Partitions<br />

Insulation<br />

If insulation is specified, use GTEC Insulation Hold strips,<br />

screw-fixed or crimped to the studs 150mm from the<br />

partition head and at 1200mm vertical centres down the<br />

partition.<br />

Movement control joints<br />

30 minute fire rated<br />

two layers 15mm<br />

GTEC Fire Board<br />

60 minute fire rated<br />

two layers 15mm<br />

GTEC Fire Board<br />

rock mineral wool<br />

density 60 kg/m 2<br />

GTEC C Stud<br />

Plasterboard as specified<br />

GTEC C Stud<br />

GTEC Movement Control Joint<br />

GTEC C Stud<br />

15mm GTEC Fire<br />

Board<br />

GTEC Movement Control Joint<br />

Movement control joints may be required to relieve normal<br />

structural movement without loading the partition. Movement<br />

control joints are required in partitions at intervals not<br />

exceeding 10m, where the partition crosses or abuts a<br />

structural movement joint, and where partitions of dissimilar<br />

materials meet in the same plane.<br />

At movement joints, leave a 12.5mm gap in the GTEC U<br />

Tracks at head and base. Fix a GTEC C Stud on one side,<br />

10mm from the gap, and line the web with two layers of<br />

15mm GTEC Fire Board. Place another stud, web facing web<br />

on the opposite side of the gap, as shown. Board the<br />

partition, leaving a continuous 12.5mm gap between boards<br />

along the line of the movement joint.<br />

Cut GTEC Movement Control Joint to length; butt joint lengths<br />

end to end where necessary. Attach to the plasterboard<br />

surface with 13mm stainless steel staples at 150mm centres.<br />

Apply GTEC Joint Filler or GTEC Allset Xtra in two coats,<br />

feathering out the edges of the second coat. After finishing,<br />

remove the masking strip from the centre of the joint.<br />

Component Width Length Lafarge<br />

(mm) (mm) code<br />

GTEC C Stud 50 2400, 2700, 3000, 3600 CS50/RX<br />

Red gauge 0.52mm 60 2400, 2700, 3000, 3600, 4200 CS60/RX<br />

70 2400, 2700, 3000, 3300 CS70/RX<br />

3600, 4200, 4800<br />

90 2700, 3000, 3600, 4000, 4200 CS90/RX<br />

146 2400, 2700, 3000 CS146/RX<br />

3600, 4200, 4800<br />

GTEC C Stud 70 3600, 4200 CS70/B<br />

Blue gauge 0.7mm 90 3600, 4200 CS90/B<br />

146 3600, 4200, 4800, 5400, 6000 CS146/B<br />

GTEC C Stud 90 4800, 6000, 7200 CS90/W<br />

White gauge 0.9mm<br />

GTEC C Stud 70 4800 CS70/Y<br />

Yellow gauge 1.2mm 90 3600, 4800, 6000 CS90/Y<br />

146 6000 CS146/Y<br />

GTEC U Track 52 3000 UT52/RX<br />

Red gauge 0.52mm 62 3000 UT62/RX<br />

72 3000 UT72/RX<br />

92 3000 UT92/RX<br />

148 3000 UT148/RX<br />

GTEC U Track Deep 52 3000 UDT52/B<br />

Flange Blue gauge 62 3000 UDT62/B<br />

0.7mm 72 3000 UDT72/B<br />

92 3000 UDT92/B<br />

148 3000 UDT148/B<br />

GTEC U Track Extra 72* 3000 UXT72/B<br />

Deep Flange 92** 3000 UXT92/W<br />

*Blue gauge 0.7mm 148** 3000 UXT148/W<br />

**White gauge 0.9mm<br />

GTEC Fixing Channel 99 2400 MFIX<br />

White gauge 0.9mm<br />

GTEC Metal Angle 23 x 30 3600 MFC2330<br />

25 x 25 3600 MFC2525<br />

25 x 50 3600 MFC2550<br />

GTEC Splayed Corner 50 x 50 3600 MFC135<br />

Support Angle<br />

GTEC Flat Strap 50 2400 FS50/RX<br />

90 2400 FS90/W<br />

Electrical services<br />

<strong>The</strong> installation of electrical services should be carried out in<br />

accordance with the recommendations of the Institution of<br />

Electrical Engineers. <strong>The</strong> knock-outs in the studs can be<br />

used for routing electrical and other small services. Cables<br />

should be protected by conduit or other suitable precautions<br />

taken to prevent abrasion when they pass through the<br />

metal frame.<br />

THE INSTALLATION HANDBOOK 2008<br />

27


INSTALLATION<br />

1<br />

From a fixed point mark out the line of partition.<br />

Fix GTEC U Track to timber or concrete floor<br />

along the setting out line of the partition at<br />

600mm centres using suitable fixings.<br />

If applying the GTEC U Tracks direct to new<br />

concrete which has not completely dried out,<br />

a damp proofing membrane should be used.<br />

Note: A timber sole plate maybe required on<br />

uneven floors or when installed prior to screed<br />

being laid.<br />

2<br />

Cut the GTEC U Track (and GTEC C Studs) to<br />

length as necessary using tin snips.<br />

GTEC C Studs to be cut 5mm shorter than floor<br />

to ceiling height.<br />

3<br />

Install a GTEC C Stud, using a spirit level to<br />

plumb on end wall; screw fix at 600mm centres<br />

using suitable fixings.<br />

Note: Fix opposite end wall GTEC C Stud only<br />

after ceiling GTEC U Track has been installed.<br />

28 THE INSTALLATION HANDBOOK 2008


4<br />

Place the ceiling GTEC U Track onto end wall<br />

GTEC C Stud. Using a GTEC C Stud and spirit<br />

level, plumb opposite end of the ceiling GTEC U<br />

Track with the floor GTEC U Track and screw-fix<br />

into position at 600mm centres.<br />

Fix the remaining end wall GTEC C Stud.<br />

5<br />

Mark the floor and ceiling at centres as specified<br />

below for the location of intermediate GTEC C<br />

Studs:<br />

At max. 400mm centres for 9.5mm plasterboard<br />

or 600mm centres for 12.5 mm plasterboard.<br />

Arrange the framing so that plasterboard widths<br />

of less than 300mm are avoided.<br />

See step 9 for installation of intermediate studs.<br />

6<br />

Use extra GTEC C Studs at openings, corners,<br />

T junctions and stop ends as shown in the<br />

details. <strong>The</strong>se extra studs must be fixed to head<br />

and floor GTEC U Tracks with GTEC Wafer Head<br />

Self Tapping screws or crimping tool.<br />

Note: <strong>The</strong> door frame background metal<br />

construction details shown above, form one<br />

of three possible alternatives.<br />

THE INSTALLATION HANDBOOK 2008<br />

29


INSTALLATION<br />

7<br />

Form the door header by using a piece of<br />

GTEC U Track. <strong>The</strong> length should be equal to<br />

the width of the door frame plus a minimum of<br />

300mm in order to allow 150mm at each end<br />

to be cut and folded down.<br />

8<br />

Secure header onto GTEC C Studs using a<br />

crimping tool or GTEC Wafer Head Self<br />

Tapping screws.<br />

This detail applies to all door frame assembly<br />

alternatives. See step 5.<br />

9<br />

Install all intermediate GTEC C Studs.<br />

Cut the GTEC C Studs 5mm shorter than<br />

the floor to ceiling height to allow for floor<br />

variations. Insert the GTEC C Studs into<br />

the GTEC U Tracks and twist to lock.<br />

<strong>The</strong> intermediate GTEC C Studs should all<br />

face the same way. <strong>The</strong>y should not be fixed<br />

to GTEC U Tracks in order to allow for<br />

adjustment when fixing plasterboards.<br />

30 THE INSTALLATION HANDBOOK 2008


10<br />

Form as required, one of the following alternative<br />

timber background constructions for fixing door<br />

frames:<br />

(a) Fix a 38mm x 38mm timber insert into back<br />

of door frame GTEC C Studs and header. Secure<br />

using GTEC High Thread screws through face of<br />

the GTEC C Stud into the timber.<br />

(b) Fix a timber subframe to the face of the door<br />

frame GTEC C Studs and header using GTEC Self<br />

Tapping screws.<br />

11 Install door frame into position and secure by<br />

screwing through the door frame into one of<br />

the alternative background constructions above<br />

using GTEC Self Tapping screws. Ensure that<br />

the screws penetrate each of the components<br />

forming the background constructions.<br />

To retain sound integrity, apply a<br />

6mm continuous bead of GTEC<br />

Intumescent Acoustic Sealant around<br />

perimeter of the metal framing,<br />

before applying the wall boarding.<br />

12<br />

Install plasterboard to one side of the partition.<br />

Cut the plasterboard 5mm to 8mm shorter than<br />

the floor-to-ceiling height, butt firmly against the<br />

ceiling and fix with GTEC Self-Tapping screws at<br />

300mm centres.<br />

Note: Use GTEC Self Drilling screws for GTEC<br />

Universal Board partitions.<br />

THE INSTALLATION HANDBOOK 2008<br />

31


Lafarge GTEC<br />

Metal Stud<br />

Partitioning System<br />

Lafarge Metal Stud Partitioning System<br />

is an economical friction-fit system to<br />

assemble frames for strong, compact,<br />

lightweight non-loadbearing partitions.<br />

Components<br />

GTEC C Stud<br />

GTEC U Track<br />

Lafarge<br />

code<br />

See Table 1<br />

See Table 1<br />

Dimensions<br />

Applications<br />

• Partitioning for domestic and<br />

commercial use.<br />

• For heights up to 12m.<br />

• Wide range of partition thickness.<br />

Benefits<br />

• Quick to erect, lightweight and clean.<br />

• Metal Stud is dimensionally accurate and<br />

will not twist or bow.<br />

• Range of track and stud widths - 50mm,<br />

60mm, 70mm, 90mm and 146mm to<br />

meet different performance requirements.<br />

• Services are easy to install.<br />

• Mineral wool can easily be installed to<br />

uprate sound insulation.<br />

Good Site Practice<br />

• GTEC U Tracks and GTEC C Studs are<br />

cold rolled galvanised steel and may be<br />

stored outside under cover for short<br />

periods without deterioration.<br />

• Electrical cables which pass through floor<br />

or ceiling tracks should be protected by<br />

grommets.<br />

• An electrical or battery operated drywall<br />

screw gun is recommended for speed<br />

and accurate installation.<br />

• Ensure service fold downs are aligned<br />

when installing studs.<br />

• Gloves are recommended when handling<br />

metal sections to avoid the risk of cuts.<br />

GTEC Fixing Channel<br />

GTEC Flat Strap<br />

GTEC Insulation<br />

Hold<br />

GTEC Self Tapping screws*<br />

GTEC Wafer Head Self<br />

Tapping screws*<br />

GTEC Intumescent<br />

Acoustic<br />

Sealant<br />

GTEC Board<br />

FS50/RX<br />

FS90/W<br />

INSR<br />

various**<br />

14WHST500<br />

ACOUSTIC<br />

(INTU)<br />

ACO38<br />

(INTU)<br />

AC060<br />

(INTU)<br />

See GTEC<br />

Product<br />

Selector<br />

<strong>Installation</strong><br />

Guide for<br />

details.<br />

See Table 1<br />

*See GTEC Fixings Selector <strong>Installation</strong> Guide for details.<br />

2400mm<br />

length x<br />

50mm or<br />

90mm wide<br />

30m roll<br />

ranging<br />

from<br />

22 to<br />

86mm<br />

14mm<br />

0.9 litre<br />

0.38 litre<br />

0.6 litre<br />

(new foil refill)<br />

various<br />

32 THE INSTALLATION HANDBOOK 2008


<strong>The</strong> Lafarge GTEC Acoustic<br />

Homespan System is a lightweight,<br />

non-loadbearing metal stud partition<br />

system primarily intended for<br />

domestic applications.<br />

Partitions:<br />

GTEC Acoustic<br />

Homespan


<strong>The</strong> Lafarge GTEC Acoustic Homespan System is constructed<br />

with GTEC Acoustic Homespan C Studs. GTEC Acoustic<br />

Homespan Starter Studs are used at all corners, T junctions,<br />

stop ends and door openings.<br />

PARTITIONS: GTEC Acoustic Homespan<br />

GTEC<br />

Studs at<br />

450mm<br />

centres<br />

150mm<br />

34 THE INSTALLATION HANDBOOK 2008


Skirting Detail A<br />

GTEC U Track onto timber<br />

sole plate.<br />

Apply GTEC<br />

Intumescent<br />

Acoustic Sealer<br />

Skirting Detail B<br />

GTEC Deep Flange U Track<br />

(Skirting is screw fixed to GTEC U<br />

Track, no blocks necessary).<br />

Apply GTEC<br />

Intumescent<br />

Acoustic Sealer<br />

Skirting Detail C<br />

GTEC U Track including<br />

skirting block.<br />

Apply GTEC<br />

Intumescent<br />

Acoustic Sealer<br />

All three skirting details can be used on Lafarge GTEC Acoustic Homespan Systems.<br />

THE INSTALLATION HANDBOOK 2008<br />

35


INSTALLATION<br />

1<br />

Mark out the line of the partition. Fix GTEC<br />

U Track (UT45/RX or UT52/RX) to timber<br />

or concrete floor along the setting out line at<br />

600mm centres, using suitable fixings.<br />

When installing the GTEC U Tracks directly<br />

onto new concrete which has not completely<br />

dried out, a damp proofing membrane should<br />

be used. On uneven floors a timber sole plate<br />

may be required.<br />

2<br />

Cut the GTEC U Track (and GTEC Acoustic<br />

Homespan Studs) to length as necessary using<br />

tin snips. Studs should be cut 5mm shorter<br />

than the floor to ceiling height.<br />

3<br />

Using a spirit level to ensure it is plumb, fix a<br />

GTEC Starter Stud to the end wall, with suitable<br />

fixings at 600mm centres.<br />

36 THE INSTALLATION HANDBOOK 2008


4<br />

Place the ceiling GTEC U Track on top of the<br />

end wall Stud. <strong>The</strong>n, using a GTEC Acoustic<br />

Homespan Stud and spirit level, ensure the<br />

opposite end of the ceiling GTEC U Track is<br />

plumb with the floor GTEC U Track and screwfix<br />

it into position at 600mm centres.<br />

5<br />

Install all intermediate GTEC Acoustic Homespan<br />

Studs.<br />

Cut the GTEC Studs 5mm shorter than the floor<br />

to ceiling height to allow for floor variations.<br />

Insert the GTEC Studs into the GTEC U<br />

Tracks at 450mm centres and twist to lock.<br />

<strong>The</strong> intermediate Studs should all face the<br />

same way. To allow adjustment when fixing<br />

plasterboards, Studs should not be screw<br />

fixed to the GTEC U Tracks.<br />

6<br />

Use GTEC Starter Studs CS44/RX at door<br />

openings, corners, T junctions and stop ends<br />

as shown in details. <strong>The</strong>se extra studs must be<br />

fixed to ceiling and floor GTEC U Tracks with<br />

GTEC Wafer Head Self Tapping screws or using<br />

a crimping tool.<br />

THE INSTALLATION HANDBOOK 2008<br />

37


INSTALLATION<br />

7<br />

Form the door header by using a piece of<br />

GTEC U Track. Cut the track so that it is equal<br />

to the width of the door frame plus a<br />

minimum 300mm, in order to allow 150mm at<br />

each end to be cut and folded down.<br />

8<br />

Secure the header to the GTEC Starter Studs<br />

using a crimping tool or GTEC Wafer Head Self<br />

Tapping screws.<br />

9<br />

Form a timber background construction to<br />

create a secure fixing for the door frame by<br />

placing a suitably sized timber insert into the<br />

back of door frame Studs and header Track.<br />

Secure these timbers using GTEC High Thread<br />

screws through the face of the Studs into the<br />

timber.<br />

Alternatively fix a timber sub frame to the face<br />

of the doorframe (GTEC C Studs) and header<br />

using GTEC Self Tapping screws.<br />

38 THE INSTALLATION HANDBOOK 2008


10<br />

Fix the GTEC Acoustic Homespan board to one<br />

side of the partition. Cut the board 5mm to 8mm<br />

shorter than the floor to ceiling height, butt firmly<br />

against the ceiling and fix with 25mm GTEC<br />

Self-Tapping screws at 300mm centres.<br />

11<br />

When one side is complete, repeat for the<br />

other side of the partition, ensuring that the<br />

joints are staggered by 450mm.<br />

12<br />

To maximise the acoustic performance use<br />

GTEC Intumescent Acoustic Sealant and<br />

seal the floor track. Please refer to diagram<br />

for details.<br />

THE INSTALLATION HANDBOOK 2008<br />

39


Lafarge GTEC<br />

Acoustic<br />

Homespan System<br />

Acoustic Homespan is a lightweight,<br />

non-loadbearing metal stud partition<br />

system primarily intended for domestic<br />

applications. <strong>The</strong> system is designed to<br />

take one layer of 15mm x 900 mm wide<br />

Acoustic Homespan Board fixed to each<br />

side. It combines purpose-designed sound<br />

absorbing boards with technically<br />

advanced metal GTEC C Studs to provide<br />

at least 40 R W dB sound performance<br />

without the requirement for insulation.<br />

<strong>The</strong> boards and studs used have the added<br />

benefit of creating a stronger partition<br />

than conventional GTEC C Stud partitions<br />

and meet heavy duty strength grading<br />

classifications when tested in accordance<br />

with BS 5234 Part 2 1990. <strong>The</strong> system<br />

also provides 30 minutes fire resistance<br />

when tested to BS EN 1364 Part 1 1990.<br />

Whilst readily meeting the requirements<br />

of Building Regulation Part E, Acoustic<br />

Homespan can also be used to match<br />

still more demanding specifications.<br />

<strong>The</strong> introduction of a 25mm 19 kg/m 3<br />

mineral wool insulation increases<br />

performance to 43 R W dB.<br />

Applications<br />

• Primarily intended for domestic applications<br />

• Lightweight, non-loadbearing<br />

Benefits<br />

• Achieves 40 R W dB sound rating<br />

without insulation<br />

• Cost-effective compared with timber stud<br />

• Eliminates nail popping and cracking<br />

Components<br />

GTEC Acoustic<br />

Homespan<br />

C Stud<br />

GTEC Acoustic<br />

Homespan<br />

Starter<br />

Stud<br />

GTEC U Track<br />

GTEC Deep<br />

Flange<br />

U Track<br />

GTEC Self Tapping<br />

screws*<br />

GTEC Intumescent<br />

Acoustic Sealant<br />

GTEC<br />

Acoustic<br />

Homespan<br />

Board<br />

GTEC<br />

Acoustic<br />

Homespan<br />

MR Board<br />

Lafarge<br />

code<br />

AHS44/RX<br />

AHS50/RX<br />

CS44/RX<br />

UT45/RX<br />

UT52/RX<br />

UDT52/B<br />

25DST1000<br />

Acoustic<br />

(INTU)<br />

ACO 38<br />

(INTU)<br />

AC060<br />

(INTU)<br />

F1800H<br />

F2400H<br />

F2700H<br />

*See Fixings Selector <strong>Installation</strong> Guide for details.<br />

Dimensions<br />

44mm wide<br />

50mm wide<br />

44mm wide<br />

45mm wide<br />

52mm wide<br />

52mm wide<br />

25mm<br />

0.9 litre<br />

0.38 litre<br />

0.6 litre<br />

(new foil refill)<br />

15 x 900 x 1800<br />

15 x 900 x 2400<br />

15 x 900 x 2700<br />

F2400HM 15 x 900 x 2400<br />

40 THE INSTALLATION HANDBOOK 2008


For fixing GTEC plasterboard to<br />

timber stud partitions frequently<br />

used in timber-frame houses,<br />

small restoration projects and<br />

home extensions.<br />

Partitions:<br />

GTEC Drywall<br />

<strong>Timber</strong> Stud


INSTALLATION<br />

1. Install timber sole plate and framing members to end<br />

walls and ceiling. Ensure all framing is straight, plumb<br />

and true, and will provide a firm support for the<br />

plasterboards.<br />

2.Fix intermediate vertical studs to the timber floor and<br />

ceiling plates at maximum 400mm centres for 9.5mm<br />

plasterboard, and at 600mm centres for 12.5mm and<br />

15mm plasterboard. Framing should be arranged so as<br />

to avoid plasterboard widths of less than 300mm.<br />

Plasterboard edges must be supported at all openings,<br />

junctions and corners. All framing should provide a<br />

minimum bearing width for the plasterboard of not less<br />

than 38mm.<br />

Note: For all 900mm wide plasterboards, stud centres<br />

should be at 450mm.<br />

3. Cut plasterboard 5mm to 8mm shorter than the floorto-ceiling<br />

height, butt firmly against the ceiling and fix<br />

with GTEC Drywall Nails at 150mm centres or GTEC High<br />

Thread screws at 300mm centres. Butt plasterboards<br />

lightly against each other, centring joints over the studs.<br />

With double layer boarding, the vertical joints should be<br />

staggered between layers.<br />

Sound insulation and High Performance Partitions<br />

If you require sound insulation or high performance<br />

party walls, greater performance can be achieved using<br />

Lafarge's range of performance plasterboard systems.<br />

Please contact the Technical Enquiryline<br />

on: 01275 377789 for advice<br />

42 THE INSTALLATION HANDBOOK 2008


GTEC Intumescent<br />

Acoustic Sealant<br />

around perimeter<br />

(if required)<br />

In the case of single layer<br />

boarding, joints on<br />

opposite faces offset, all<br />

joints taped and filled<br />

timber studs<br />

cross noggin at<br />

mid height<br />

300mm at end of<br />

partition<br />

studs at 400mm, 450mm<br />

or 600mm centres<br />

timber sole plate<br />

THE INSTALLATION HANDBOOK 2008<br />

43


GTEC Drywall <strong>Timber</strong><br />

Stud Partition<br />

<strong>Timber</strong> Stud partitions are typically for<br />

domestic use either loadbearing or nonloadbearing.<br />

<strong>The</strong> selection of stud size, and the type,<br />

number and thickness of board layers will<br />

depend upon the partition height and the<br />

performance required for fire resistance<br />

and sound insulation. For details, refer to<br />

the Lafarge Drywall Manual.<br />

Components<br />

GTEC High Thread<br />

screws<br />

GTEC Nails<br />

Lafarge<br />

code<br />

32DHT1000<br />

38DHT1000<br />

41DHT1000<br />

51DHT500<br />

63DHT500<br />

76DHT250<br />

86DHT200<br />

96DHT200<br />

NAIL30ZINC<br />

NAIL40ZINC<br />

Dimensions<br />

32-96mm<br />

30mm<br />

40mm<br />

Applications<br />

• Typically for domestic use.<br />

• Can provide fire resistance and sound<br />

insulation where required.<br />

Benefits<br />

• When taped and jointed it provides a<br />

smooth finish for direct decoration.<br />

• Forms a ready base for gypsum<br />

plaster or textured finishes.<br />

GTEC Intumescent<br />

Acoustic Sealant<br />

GTEC Board<br />

Recommended screw lengths<br />

ACOUSTIC<br />

(INTU)<br />

ACO38<br />

(INTU)<br />

AC060<br />

(INTU)<br />

See GTEC<br />

Product<br />

Selector<br />

<strong>Installation</strong><br />

Guide for<br />

details<br />

0.9 litre<br />

0.38 litre<br />

0.6 litre<br />

(new foil refill)<br />

various<br />

Construction Plasterboard Screw length<br />

thickness (mm) (mm)<br />

<strong>Timber</strong> framing 6 32<br />

Single layer 12.5 38<br />

15.0 38<br />

19.0 41<br />

<strong>Timber</strong> framing 6 + 6 38<br />

Double layer 12.5 + 12.5 51<br />

12.5 + 19.0 63<br />

15.0 + 15.0 63<br />

Recommended nail lengths<br />

Construction Plasterboard Nail length<br />

thickness (mm) (mm)<br />

<strong>Timber</strong> framing 12.5 40<br />

Single layer 15.0 40<br />

19.0 50<br />

<strong>Timber</strong> framing 12.5 + 12.5 50<br />

Double layer 12.5 + 19.0 65<br />

15.0 + 15.0 65<br />

44 THE INSTALLATION HANDBOOK 2008


<strong>The</strong> Lafarge GTEC Direct to <strong>Timber</strong><br />

System is designed for fixing<br />

plasterboard to the underside of<br />

timber floor joists and roof trusses.<br />

Ceilings:<br />

GTEC Direct<br />

to <strong>Timber</strong>


CEILINGS: GTEC Direct to <strong>Timber</strong><br />

Standard <strong>Installation</strong><br />

1. Fix noggings around the ceiling perimeter and, if required,<br />

to support any board edges not already supported by joists.<br />

Joists and noggings must have a bearing face width of at<br />

least 44mm. A bearing face width of 38mm is permissible<br />

in the case of trussed rafters manufactured to BS 5268 :<br />

Part 3 : 1985.<br />

When using GTEC boards, provide noggings to support all<br />

board edges. For two-layer boarding, position the noggings to<br />

suit the second (outer) layer.<br />

2. Offer up plasterboards with their paper bound (long)<br />

edges at right angles to the joists. Butt board edges lightly<br />

against each other with maximum allowable gap of 3mm.<br />

(A 3mm gap is always required with GTEC Lath to allow for<br />

keying of the plaster, and with GTEC Standard Board using<br />

a textured finish). Working from the centre of each board,<br />

fix with screws at 230mm centres, and 150mm centres at<br />

perimeter and the cut ends of board. Fixings should be no<br />

closer than 10mm to the bound edges and 13mm to the<br />

cut edges of the boards. <strong>The</strong> fixings should also be at least<br />

6mm in from edges of timber framing. Stagger joints<br />

between cut (short) edges and centre over joists or<br />

noggings. With two-layer boarding, stagger joints<br />

and fixings between layers.<br />

Plasterboard Selection and Finishing<br />

For direct decoration, textured finishing or skim coat<br />

plastering, apply plasterboard with the decorating face<br />

exposed.<br />

Use tapered edge plasterboard for a flush finish (direct<br />

decoration) and square edge plasterboard for a textured<br />

finish and skim coat plaster. Where there may be risk of<br />

interstitial condensation, use GTEC Vapour Board as the<br />

inner layer of the ceiling, with the metallised film facing the<br />

joists. In ceilings incorporating GTEC Fire Board, it must<br />

always be used as the outer.<br />

Screw lengths required when fixing plasterboard to<br />

GTEC Resilient Bar Deep using GTEC Self Tapping<br />

screws.<br />

Plasterboard thickness (mm)<br />

12.5 25<br />

15.0 25<br />

19.0 32<br />

12.5 + 12.5 38<br />

19.0 + 12.5 44<br />

15.0 + 15.0 41<br />

Screw length (mm)<br />

GTEC Resilient Bar Deep <strong>Installation</strong><br />

1A. When GTEC Resilient Bar Deep is required to achieve<br />

added acoustic performance, fix the bars at right angles<br />

to the joists at 450mm maximum centres, 400mm for<br />

2400mm plasterboard, through pre-punched holes in the<br />

flange using 32mm GTEC High Thread screws. Set out the<br />

GTEC Resilient Bars as close as possible to the room<br />

perimeter. To ensure maximum sound insulation is<br />

maintained, do not let the GTEC Resilient Bars touch the<br />

perimeter wall. Joint the bars by overlapping directly over<br />

joists, with a minimum 200mm overlap.<br />

GTEC Self<br />

Tapping screws<br />

GTEC High Thread screws<br />

Joist<br />

2A. When GTEC Resilient Bars are used, fix plasterboards<br />

with long edges at right angles to Resilient Bars using<br />

GTEC Self Tapping screws. See table opposite for length of<br />

screws. For two layer boarding layouts, stagger the outer<br />

layer and fix short edges of boards to GTEC Resilient Bars.<br />

To ensure maximum sound insulation performance, screws<br />

must not be in contact with the joists. For board jointing<br />

and finishing details see Finishes section or call the Lafarge<br />

Technical Enquiryline.<br />

Plasterboard<br />

GTEC Resilient Bar Deep at<br />

right angles to the joist<br />

Resilient Bar Deep Fixing<br />

46 THE INSTALLATION HANDBOOK 2008


Single-layer Boarding<br />

Noggins<br />

Note: With two-layer boarding,<br />

stagger joints and fixings<br />

between layers.<br />

Noggins<br />

Two-layer Boarding<br />

Maximum joist spacings<br />

Thickness Board type Joist centres maximum (mm)<br />

(mm) with without<br />

noggings noggings<br />

12.5 GTEC Standard board, GTEC Lath, GTEC Baseboard,<br />

GTEC Fire Board*, GTEC Vapour Board*, GTEC Moisture Board. 600 450<br />

15 GTEC Standard Board 600 450<br />

GTEC Fire Board* 600 450<br />

19 GTEC Plank 800 600<br />

*When using GTEC Vapour Board and GTEC Fire Board noggings may be required to comply with the degree of vapour<br />

control and fire resistance required.<br />

THE INSTALLATION HANDBOOK 2008<br />

47


Lafarge GTEC:<br />

Direct to <strong>Timber</strong><br />

System<br />

Direct to <strong>Timber</strong> is the method for<br />

attaching plasterboard to the underside<br />

of timber floor joists and roof trusses.<br />

Applications<br />

• Lining new ceilings, typically for<br />

domestic use.<br />

• Lining existing ceilings.<br />

• Provides fire resistance and sound<br />

insulation where required.<br />

Benefits<br />

• Quick and simple to install.<br />

• When taped and jointed it provides a<br />

smooth finish for direct decoration.<br />

• Forms a ready base for gypsum<br />

plaster or textured finishes.<br />

Components<br />

GTEC Resilient<br />

Bar Deep<br />

GTEC Self Tapping<br />

screws**<br />

GTEC High Thread<br />

screws*<br />

GTEC Drywall Nails<br />

GTEC Board<br />

Lafarge<br />

code<br />

RBD3000<br />

various<br />

various<br />

NAIL30ZINC<br />

NAIL40ZINC<br />

See GTEC<br />

Product<br />

Selection<br />

<strong>Installation</strong><br />

Guide for<br />

details<br />

Dimensions<br />

3000<br />

length<br />

17mm deep<br />

ranging<br />

from<br />

25 to<br />

86mm<br />

ranging<br />

from<br />

32 to<br />

96mm<br />

30mm<br />

40mm<br />

various<br />

*See GTEC Fixings <strong>Installation</strong> Guide for details.<br />

**For fixing to Resilient Bar<br />

Notes:<br />

For fixing GTEC <strong>The</strong>rmal Boards please contact the Drywall<br />

enquiryline.<br />

Screw lengths required when fixing plasterboard<br />

using GTEC High Thread screws into timber frame<br />

Construction Plasterboard Screw length<br />

thickness (mm) (mm)<br />

<strong>Timber</strong> framing 6 32<br />

Single layer 9.5 32<br />

12.5 38<br />

15.0 38<br />

19.0 41<br />

<strong>Timber</strong> framing 6 + 6 38<br />

Double layer 9.5 + 9.5 41<br />

12.5 + 12.5 51<br />

12.5 + 19.0 63<br />

15.0 + 15.0 63<br />

48 THE INSTALLATION HANDBOOK 2008


<strong>The</strong> Lafarge GTEC Acoustic Floor<br />

System is a free-floating, sound<br />

insulating floor system for<br />

structural joist framing.<br />

Ceilings:<br />

GTEC<br />

Acoustic Floor


CEILINGS: GTEC Acoustic Floor<br />

GTEC Resilient Tape<br />

19mm GTEC Plank<br />

2 layers of<br />

GTEC Fire<br />

Board<br />

Mineral<br />

Wool Insulation<br />

GTEC Floor Clip<br />

GTEC Metal Angle<br />

GTEC Resilient Bar Deep<br />

Table 1: Plasterboards used with system<br />

Board type Thickness (mm) Width (mm)<br />

GTEC dB Board 15.0 1200<br />

(tapered edge)<br />

GTEC Fire Board 15.0 1200<br />

(tapered edge)<br />

GTEC Plank 19.0 600<br />

Table 2: Recommended<br />

screw lengths<br />

Plasterboard Inner Outer<br />

layers (mm) layer layer<br />

(mm)<br />

(mm)<br />

15.0 + 15.0 25 41<br />

50 THE INSTALLATION HANDBOOK 2008


GTEC Metal Angle<br />

GTEC Acoustic<br />

Floor Clip<br />

GTEC Resilient Bar Deep<br />

GTEC Resilient tape<br />

GTEC Plank<br />

Fitting Ceiling Elements<br />

1. Screw-fix GTEC Resilient Bar Deep through the flange at<br />

right angles to the timber joists, at 400mm or 450mm centres<br />

to suit board length, using 32mm GTEC High Thread screws.<br />

GTEC Resistant Bars can be jointed by lapping together<br />

directly over joists.<br />

2. Insert 100mm mineral wool quilt in the cavity above the<br />

Resilient Bars. Use insulation to fully pack void between<br />

joists and walls.<br />

3. Butt plasterboards to wall perimeters whilst fixing. Screw-fix<br />

plasterboards to the underside of the GTEC Resilient Bars at<br />

230mm centres in the field of the plasterboard and 150mm<br />

centres at cut edges and board joints, ensuring that the<br />

screws do not penetrate the joist framework. See table 2<br />

for recommended screw lengths. Stagger joints and fixings<br />

between layers.<br />

4. Seal perimeter edges with GTEC Intumescent Acoustic<br />

Sealant to maintain the performance of the system.<br />

New Ceiling<br />

2 layers of<br />

GTEC Fire Board<br />

GTEC Joist<br />

GTEC Metal Angle<br />

GTEC Fire Board<br />

GTEC Resilient tape<br />

GTEC Plank<br />

Retaining an Existing Ceiling<br />

Where it is desired to retain an existing ceiling as a feature,<br />

increased sound insulation can still be obtained by installing<br />

the floor system from above. Fire resistance and acoustic<br />

performance can be improved with the use of an extra layer<br />

of 15mm GTEC Fire Board inside the ceiling cavity.<br />

Where there is strutting between floor joists it may be<br />

necessary to leave gaps in the GTEC Metal Angle and GTEC<br />

Plank. GTEC Resilient Tape should be applied to the tops of<br />

full depth solid struts.<br />

Note: GTEC Fire Board and GTEC Intumescent Acoustic<br />

Sealant are installed from above.<br />

GTEC Acoustic<br />

Floor Clip<br />

GTEC<br />

Intumescent<br />

Acoustic Sealant<br />

Mineral Wool<br />

Insulation<br />

Existing Ceiling<br />

THE INSTALLATION HANDBOOK 2008<br />

51


INSTALLATION<br />

1<br />

Place GTEC Acoustic Floor Clip over joist and<br />

hold against the joist side. Secure by driving<br />

the serrated edge of the clip into the top of the<br />

joist with a hammer.<br />

Space clips at maximum 400mm centres on<br />

either side of the joist, except at the perimeter,<br />

where clips should be fixed at 400mm centres<br />

on the open side only.<br />

2<br />

Lay GTEC Metal Angle with the short leg into the<br />

clips. GTEC Metal Angle joins should be kept to a<br />

minimum. Where the joins occur, butt joint and<br />

support ends with a GTEC Acoustic Floor Clip.<br />

3<br />

Cut lengths of GTEC 19mm Plank 4mm shorter<br />

than the space between the joists ensuring<br />

you keep both bound edges intact.<br />

Maintaining an even gap between plank and<br />

joist place the GTEC Plank on the<br />

GTEC Metal Angle supports.<br />

52 THE INSTALLATION HANDBOOK 2008


4<br />

Fix self adhesive GTEC Resilient Tape along the<br />

length of each joist over the GTEC Acoustic Floor<br />

Clips and along intermediate full depth and<br />

perimeter noggings.<br />

5<br />

Lay the flooring across the joists at right angles.<br />

Tongue-and-Groove chipboard edges must be<br />

glued with PVA wood glue. Leave a 3mm gap<br />

between flooring and the perimeter wall and<br />

seal the gap with GTEC Intumescent Acoustic<br />

Sealant before skirtings are fitted.<br />

Screw-fix through the flooring and GTEC Plank<br />

into the GTEC Metal Angle either side of each<br />

joist using 63mm GTEC Acoustic Floor screws at<br />

a maximum of 300mm centres ensuring that<br />

the fixings do not penetrate the floor joist.<br />

6<br />

<strong>The</strong> screws, when screwed home and<br />

countersunk, pull the GTEC Metal Angles out<br />

of the clips to clamp the GTEC Plank to the<br />

underside of the flooring and create a<br />

completely free-floating floor supported on<br />

the GTEC Resilient Tape.<br />

THE INSTALLATION HANDBOOK 2008<br />

53


Lafarge GTEC:<br />

Acoustic Floor System<br />

Lafarge GTEC Acoustic Floor System is<br />

a free-floating, sound insulating floor<br />

system for structural joist framing.<br />

It is designed as a separating floor<br />

between and within dwellings, and can<br />

be used with Lafarge GTEC Wall Lining<br />

and Partition Systems. <strong>The</strong> system is<br />

intended for newbuild, conversion and<br />

improvement work, and in particular<br />

for the remedial treatment of existing<br />

timber joist floors.<br />

Applications<br />

• Newbuild, conversion and<br />

improvement work.<br />

• Particular to remedial treatment<br />

of existing floors.<br />

Components<br />

GTEC Resilient<br />

Bar Deep<br />

GTEC Acoustic<br />

Floor Clip<br />

GTEC Metal Angle<br />

GTEC<br />

Resilient<br />

Tape<br />

GTEC Acoustic<br />

Floor screws<br />

Lafarge<br />

code<br />

RBD3000<br />

RAFC25<br />

MFC2330<br />

RAFT50<br />

63AFST500<br />

Dimensions<br />

3000mm<br />

length<br />

17mm deep<br />

-<br />

3600mm<br />

50mm wide<br />

12metres<br />

length<br />

63mm<br />

Benefits<br />

• Sound absorption with minimal<br />

overall thickness.<br />

• Exceptional airbourne and impact<br />

resistance sound insulation.<br />

• 60 minutes fire resistance.<br />

GTEC Self Tapping<br />

screws**<br />

GTEC High Thread<br />

screws*<br />

various<br />

various<br />

ranging<br />

from<br />

25 to<br />

86mm<br />

ranging<br />

from<br />

32 to<br />

96mm<br />

GTEC Intumescent<br />

Acoustic<br />

Sealant<br />

GTEC<br />

Fire<br />

Board<br />

GTEC<br />

Plank<br />

ACOUSTIC<br />

(INTU)<br />

ACO38<br />

(INTU)<br />

AC060<br />

(INTU)<br />

See GTEC<br />

Product<br />

Selector<br />

<strong>Installation</strong><br />

Guide for<br />

details<br />

See GTEC<br />

Product<br />

Selector<br />

<strong>Installation</strong><br />

Guide for<br />

details<br />

0.9 litre<br />

0.38 litre<br />

0.6 litre<br />

(new foil refill)<br />

various<br />

various<br />

*See GTEC Fixings <strong>Installation</strong> Guide for full details.<br />

**For fixing to Resilient Bar<br />

54 THE INSTALLATION HANDBOOK 2008


<strong>The</strong> Lafarge GTEC Dryliner System<br />

is a variable height ceiling ideal<br />

for commercial use.<br />

Ceilings:<br />

GTEC Dryliner


CEILINGS: GTEC Dryliner<br />

GTEC Dryliner<br />

Channel Connector<br />

Joist<br />

GTEC Joist<br />

Connector<br />

Mineral Wool Batts<br />

GTEC Dryliner Channel<br />

Double Layer Boarding<br />

Note: With two-layer<br />

boarding, stagger joints<br />

and fixings between layers.<br />

Table 3: Selection of Dryliner components<br />

Component Lafarge Length Maximum <strong>Timber</strong> Concrete<br />

code (mm) cavity (mm) floors floors<br />

GTEC Dryliner Channel RD1 2400, 3000 - ✓ ✓<br />

GTEC Dryliner Channel Connector RD3 100 - ✓ ✓<br />

GTEC Joist Connector RD5 - 65 ✓ -<br />

RD10 - 120 ✓ -<br />

GTEC Dryliner Track RD9 3000 - ✓ ✓<br />

GTEC High Thread screw 32DHT1000 32 - ✓ -<br />

GTEC SR Bracket RD2 - 25-60 ✓* ✓<br />

GTEC XR Bracket RD11 - 25-130 ✓* ✓<br />

GTEC Self Tapping screws 25DST1000 25<br />

41DST1000 41<br />

GTEC Pan Head screws 11PHST500 11 - - ✓<br />

*Used for upgrading of timber joist floors where existing ceiling is to be retained<br />

56 THE INSTALLATION HANDBOOK 2008


Upgrading existing timber joist floor<br />

(ceiling retained)<br />

1. Set out GTEC Dryliner Track RD9 as steps overleaf<br />

2. Set levels, mark the centre line of each joist on the existing<br />

ceiling, and secure GTEC SR Brackets RD2 to joists with two<br />

32mm GTEC High Thread screws with spacing as table 2.<br />

Fold down the legs after fixing.<br />

3. Locate the GTEC Dryliner Channel RD1 as step 3 overleaf.<br />

Existing<br />

Ceiling<br />

GTEC Dryliner Bracket<br />

into joist<br />

Mineral Wool<br />

Insulation<br />

4. Secure the GTEC Dryliner Channel to each leg of the GTEC<br />

SR Bracket RD2 with GTEC Pan Head Self Tapping screws<br />

11PHST500. Where necessary bend back the legs of the GTEC<br />

Dryliner GTEC SR Bracket if they protrude past the face of the<br />

channel.<br />

GTEC Dryliner Channel<br />

5. Install the mineral wool insulation and plasterboards as steps<br />

4 and 5 overleaf.<br />

Concrete Soffit<br />

GTEC Dryliner Bracket<br />

Mineral Wool Insulation<br />

GTEC Dryliner Channel<br />

<strong>Installation</strong> to Concrete Floor Slab<br />

1. Fix the GTEC Dryliner Track RD9 at 600mm centres to<br />

perimeter walls allowing for required cavity/ceiling height.<br />

2. Mark horizontal lines at 400mm or 450mm maximum<br />

centres on the underside of the slab to locate GTEC Dryliner<br />

Channels RD1.<br />

3. Position the GTEC Dryliner SR Brackets RD2 directly to<br />

underside of the slab along marked lines (see table 2). Fold<br />

down the legs and secure to underside with suitable fixing<br />

through horizontal slot.<br />

4. Cut the GTEC Dryliner Channel RD1 5mm shorter than the<br />

length of the ceiling required and locate the Dryliner Channel<br />

RD1 into GTEC Dryliner Track.<br />

5. Ensure the GTEC Dryliner Channel RD1 is level. Secure GTEC<br />

Dryliner Channel RD1 to each leg of GTEC SR Bracket using<br />

GTEC Pan Head screws 11PHST500. Where necessary bend<br />

back the legs of the GTEC SR Bracket if they protrude past the<br />

face of the channel. Where the ceiling length exceeds channel<br />

length, connect two lengths of channel together with GTEC<br />

Dryliner Channel Connectors RD3.<br />

6. Where required insert mineral wool insulation above the<br />

framing ensuring that the mineral wool forms one continuous<br />

lining.<br />

7. Fix the plasterboards with long edges at right angles to<br />

GTEC Dryliner Channels RD1, butt firmly against the perimeter<br />

and fix to the framing with GTEC Self Tapping screws at<br />

230mm maximum centres and 150mm maximum centres at<br />

perimeter and cut end of the plasterboard. Butt edges lightly<br />

against each other and centre edges of the plasterboard over<br />

the channels.<br />

THE INSTALLATION HANDBOOK 2008<br />

57


INSTALLATION<br />

1<br />

Mark position on walls for desired clear<br />

space/ceiling height, taking into account<br />

the thickness and number of layers of<br />

plasterboards to be used. Fix the GTEC<br />

Dryliner Track RD9 to walls and around<br />

columns etc at 600mm maximum centres.<br />

Mark walls on the underside of the GTEC<br />

Dryliner Tracks that are parallel to joists for<br />

position of the GTEC Dryliner Channels RD1.<br />

Spacing as table 1.<br />

2<br />

Set levels and secure the GTEC Dryliner Joist<br />

Connecter RD5 or RD10, depending on cavity<br />

depth, to side of joist, on line of GTEC Dryliner<br />

Channel with two 32mm GTEC High Thread<br />

screws 32DHT1000 spaced as table 2. Ensure<br />

GTEC Joist Connectors are level.<br />

3<br />

Offer the GTEC Dryliner Channel to the GTEC<br />

Joist Connectors and twist to secure. Where<br />

necessary extend the length of the GTEC<br />

Dryliner Channel by connecting two lengths<br />

of GTEC Dryliner Channel together with GTEC<br />

Dryliner Channel Connector RD3.<br />

58 THE INSTALLATION HANDBOOK 2008


4<br />

Cut the GTEC Dryliner Channel RD1 5mm<br />

shorter than the length of the ceiling required<br />

and locate the GTEC Dryliner Channel RD1 into<br />

the GTEC Dryliner Track.<br />

Where required insert mineral wool batts<br />

above the framing ensuring that the mineral<br />

wool forms one continuous lining.<br />

5<br />

Fix plasterboards with the long edges at right<br />

angles to the GTEC Dryliner Channels. Screw-fix<br />

the boards to the GTEC Dryliner Channels<br />

at 230mm maximum centres and 150mm<br />

maximum centres at perimeters and the cut<br />

ends of board.<br />

With two layers of plasterboard, stagger all the<br />

joints between the layers. For the typical single<br />

layer and two-layer plasterboard layouts, see<br />

diagrams overleaf.<br />

Table 1: Maximum framing centres<br />

Board thickness Board length GTEC Dryliner<br />

(mm) (mm) Channel centres (mm)<br />

12.5 2400 400<br />

1800, 2700 450<br />

3600 450<br />

15 and 19 2700 450<br />

other lengths 600<br />

Table 2: Centres for GTEC Joist Connectors and<br />

GTEC SR Brackets<br />

Board thickness<br />

9.5mm plasterboard single layer 600<br />

12.5mm plasterboard single layer 600<br />

15.0mm plasterboard single layer 600<br />

All double layer boarding 600<br />

Maximum (mm)<br />

THE INSTALLATION HANDBOOK 2008<br />

59


Lafarge GTEC<br />

Dryliner Ceiling<br />

System<br />

Lafarge GTEC Dryliner System is a<br />

simple, quick and completely dry ceiling<br />

system suitable for any internal<br />

application to provide high levels of fire<br />

protection and sound reduction, and the<br />

accommodation of services.<br />

Using the appropriate components, the<br />

system may be fixed directly to new or<br />

existing timber joist floors and concrete<br />

soffit. With existing timber joist floors,<br />

the ceiling may be retained and covered<br />

with a new plasterboard lining.<br />

Components<br />

GTEC Dryliner<br />

Channel<br />

GTEC Dryliner<br />

Track<br />

GTEC Dryliner Channel<br />

Connector<br />

GTEC Dryliner Joist<br />

Connector<br />

Lafarge<br />

code<br />

Dimensions<br />

RD1 2.4m<br />

3.0m<br />

RD9<br />

RD3<br />

RD5<br />

RD10<br />

3.0m<br />

-<br />

100mm<br />

180mm<br />

Applications<br />

• For any internal application.<br />

• Where services must be accommodated.<br />

• To upgrade and protect existing<br />

structures.<br />

Benefits<br />

• Can produce a flat ceiling despite<br />

uneven timber joists.<br />

• Allows a cavity width of 25mm<br />

to 130mm.<br />

• Suitable for direct decoration<br />

or textured finish.<br />

• Improved acoustic and fire performance.<br />

GTEC SR<br />

Bracket<br />

GTEC XR<br />

Bracket<br />

GTEC High<br />

Thread<br />

screws<br />

GTEC<br />

Self Tapping<br />

screws<br />

RD2<br />

RD11<br />

32DHT1000<br />

25DST1000<br />

41DST1000<br />

25-65mm<br />

cavity<br />

25-130mm<br />

cavity<br />

32mm<br />

25mm<br />

41mm<br />

GTEC Pan Head Self<br />

Tapping screws<br />

11PHST500<br />

11mm<br />

GTEC Board<br />

See GTEC<br />

Product<br />

Selector<br />

<strong>Installation</strong><br />

Guide for<br />

details<br />

various<br />

60 THE INSTALLATION HANDBOOK 2008


<strong>The</strong> Lafarge GTEC Suspended MF<br />

Ceiling System is designed for<br />

variable height ceilings and is<br />

ideal for commercial use.<br />

Ceilings: GTEC<br />

Suspended MF


CEILINGS: GTEC Suspended MF<br />

GTEC Ceiling Channel<br />

GTEC Primary Channel<br />

GTEC Ceiling Channel<br />

GTEC Soffit Cleat<br />

Frame formed from<br />

GTEC Edge Channel<br />

GTEC Metal Angel<br />

Note: Where ceiling weight exceeds 20 kg/m 2<br />

(most double plasterboard systems) use GTEC<br />

Wafer Head screws in lieu of GTEC Connecting<br />

Clips. Lafarge recommend that all double board<br />

systems are screw fixed.<br />

GTEC Primary Channel<br />

Metal Angle fixing<br />

Table 1: Recommended maximum loadings and spacing of<br />

primary components<br />

Suspension GTEC Primary Maximum loading<br />

Centres Channel Centres including plasterboard<br />

(mm) (mm) (kg/m 2 )<br />

1200 600 74<br />

1200 900 50<br />

1200 1200 35<br />

Table 2: Board dimensions and spacing of secondary<br />

components<br />

Board Board Ceiling Channel<br />

Thickness Length Centres<br />

(mm) (mm) (mm)<br />

12.5 2400 400<br />

1800, 2700, 3600 450<br />

3000 600<br />

15 and 19 2400 400<br />

2700 450<br />

3000 600<br />

62 THE INSTALLATION HANDBOOK 2008


GTEC Primary Channel<br />

GTEC Connecting Clip<br />

60 x 60mm rock mineral<br />

wool insulation<br />

Movement control joints<br />

<strong>The</strong> continuity of the plasterboard and supporting structure<br />

should be broken by movement control joints:<br />

1. Where the ceiling runs 10 metres or more in any<br />

direction<br />

2. Where the ceiling crosses structural movement joints.<br />

GTEC Ceiling Channel<br />

Ceiling Channel A<br />

GTEC Movement Control Joint<br />

60 x 100mm rock mineral<br />

wool insulation<br />

Ceiling Channel B<br />

Movement joints running parallel to the<br />

Ceiling Channels:<br />

Locate GTEC Ceiling Channels along each side 60mm from<br />

the movement joint (measured to centres). Secure GTEC<br />

Ceiling Channels to GTEC Primary Channels with GTEC<br />

Connecting Clips.<br />

Leave a 12.5mm gap in the runs of GTEC Primary Channel<br />

as wide as the movement joint, and support the cut ends<br />

of the GTEC Primary Channels with hangers. When<br />

boarding the ceiling, leave a 12.5mm continuous gap along<br />

the line of the movement joint.<br />

GTEC Metal Angle<br />

GTEC Ceiling<br />

Channel<br />

GTEC Edge Channel<br />

GTEC Movement<br />

Control Joint<br />

GTEC Primary Channel<br />

GTEC Ceiling<br />

Channel fixed<br />

vertically to edge<br />

channels at top and<br />

bottom.<br />

GTEC Edge Channel<br />

Movement joints running across the<br />

Ceiling Channels<br />

Form a 12.5mm gap along the line of the movement joint,<br />

supported by GTEC Primary Channels 60mm from each<br />

side of the joint. <strong>The</strong> GTEC Ceiling Channels A and B<br />

should overlap by 50mm but not fixed.<br />

To maintain the acoustic and fire integrity of the ceiling,<br />

pack the space behind the joint with 60mm rock mineral<br />

wool insulation with a density of 23 kg/m 3 .<br />

When boarding the ceiling, leave a 12.5mm continuous<br />

gap along the line of the movement joint.<br />

Ceiling Recess<br />

Ceiling recess detail incorporating a change in ceiling<br />

height is suitable for a maximum change in level<br />

of 600mm.<br />

THE INSTALLATION HANDBOOK 2008<br />

63


INSTALLATION<br />

1<br />

Mark the position on walls for the finished<br />

ceiling height taking into account the thickness<br />

and number of layers of plasterboard to be<br />

used. Fix the GTEC Edge Channels to walls at<br />

600mm maximum centres.<br />

For the location of the GTEC Primary Channels,<br />

mark lines on the ceiling at centres in<br />

accordance with the thickness and number<br />

of layers to be used. See table 1.<br />

2<br />

Attach GTEC Soffit Cleats to the structural soffit<br />

at 1200mm centres along the centre lines for<br />

GTEC Primary Channels.<br />

Cut lengths of GTEC Metal Angle equal to the<br />

vertical distance from the GTEC Soffit Cleats to<br />

the top of the edge channels. Fix GTEC Metal<br />

Angle to the GTEC Soffit Cleats with appropriate<br />

Nut and Bolt.<br />

A GTEC Soffit Cleat is not required for timber joist<br />

floors. Instead, fix GTEC Metal Angles direct to the<br />

sides of timber joist with a minimum overlap of<br />

50mm using a minimum of 2 suitable fixings.<br />

3<br />

Fix GTEC Primary Channel to GTEC Metal Angles<br />

with two GTEC Pan Head Self Drilling screws.<br />

Where necessary, join the GTEC Primary Channel<br />

by overlapping 150mm back to back and fixing<br />

with two appropriate Nuts and Bolts.<br />

64 THE INSTALLATION HANDBOOK 2008


4<br />

Secure the GTEC Ceiling Channels at right<br />

angles to the underside of the GTEC Primary<br />

Channels, at centres as specified in table 2,<br />

using GTEC Connecting Clips.<br />

For the entire length of each GTEC Primary<br />

Channel, alternate GTEC Connecting Clips on<br />

each side.<br />

5<br />

Position the boards with bound (long) edges<br />

at right angles to the GTEC Ceiling Channel<br />

sections, with adjoining edges lightly butted.<br />

End joints must occur at the centre of the GTEC<br />

Ceiling Channel section, staggered by half a<br />

board length whenever possible.<br />

6<br />

Across field of board, screw-fix the plasterboard<br />

at 230mm max. centres with GTEC Self<br />

Tapping screws.<br />

Screw fix the cut edges of the plasterboard<br />

at 150mm max. centres to the GTEC Ceiling<br />

Channel. Similarly screw fix all edges to the<br />

GTEC Edge Channel at 150mm centres.<br />

THE INSTALLATION HANDBOOK 2008<br />

65


Lafarge GTEC<br />

Suspended MF<br />

Ceiling System<br />

<strong>The</strong> Lafarge GTEC Suspended MF Ceiling<br />

System is ideal for commercial<br />

applications. Ceiling height may be<br />

varied to accommodate services, ducting<br />

etc. Providing a high performance ceiling<br />

with sound insulation and fire protection,<br />

Lafarge GTEC MF Suspended Ceiling<br />

system can be used to upgrade and<br />

protect existing structures.<br />

Applications<br />

• Ideal for commercial applications.<br />

• Where services must be accommodated.<br />

• To upgrade and protect existing<br />

structures.<br />

Benefits<br />

• Ceiling height may be varied.<br />

• Compatible with Lafarge GTEC<br />

Partition System.<br />

• Suitable for direct decoration or<br />

textured finish.<br />

Good Site Practice<br />

• Suspend heavy loads, air ducting, lighting<br />

units etc. directly from structural soffit to<br />

avoid loading of the suspension framing.<br />

See table 1.<br />

• Always alternate GTEC Connecting Clips<br />

on primary channels.<br />

• When more than one layer of plasterboard<br />

is installed. <strong>The</strong> GTEC Ceiling Channel<br />

should be screw fixed to the GTEC Primary<br />

Channel.<br />

Components<br />

GTEC<br />

Primary<br />

Channel<br />

GTEC Ceiling<br />

Channel<br />

GTEC Edge<br />

Channel<br />

GTEC Metal<br />

Angle<br />

GTEC<br />

Strap<br />

Hanger*<br />

GTEC<br />

Connecting<br />

Clip<br />

GTEC Soffit<br />

Cleat<br />

Appropriate<br />

Nut & Bolt<br />

GTEC Pan Head Self<br />

Drilling screws<br />

GTEC Self Tapping<br />

screws<br />

GTEC Wafer<br />

Head Self<br />

Drilling screws<br />

GTEC Board<br />

Lafarge<br />

code<br />

MFCP44<br />

MFCC50<br />

MFCE26<br />

MFC2330<br />

MFCSTRAP<br />

MFCCLIP3<br />

MFCCLEAT<br />

11PHSD500<br />

various<br />

14WHSD500<br />

See GTEC<br />

Product<br />

<strong>Installation</strong><br />

Guide<br />

Selector for<br />

details<br />

Dimensions<br />

3600mm<br />

3600mm<br />

3600mm<br />

3600mm<br />

25M roll<br />

200<br />

per box<br />

200<br />

per box<br />

11mm<br />

ranging<br />

from<br />

25 to 86mm<br />

14mm<br />

various<br />

* GTEC Strap Hanger may be used in lieu of GTEC Metal Angle for<br />

ceiling depths up to 1 metre.<br />

66 THE INSTALLATION HANDBOOK 2008


<strong>The</strong> Lafarge GTEC T-Bar Corridor<br />

System is a unique system to<br />

Lafarge and is the latest addition<br />

to its ceiling range. It has been<br />

designed to provide the contractor<br />

with a faster, labour saving, high<br />

performance one-stop-shop<br />

ceiling solution.<br />

Ceilings: GTEC<br />

T-Bar Corridor<br />

System


CEILINGS: GTEC T-Bar Corridor System<br />

Edge detail<br />

GTEC T-Bar Edge<br />

Channel fixed to<br />

Corridor Wall<br />

Typical ceiling opening made<br />

from GTEC Edge Channels/GTEC<br />

Metal Angle Hanger<br />

5-10mm<br />

Gap<br />

GTEC T-Bar Corridor Span T<br />

Spanning Corridor @ max<br />

450mm centres<br />

Maximum load table: Flat and Corridor ceiling<br />

**<br />

GTEC T-Bar Hangers centre Maximum loading Maximum loading<br />

Primary (along the GTEC T-Bar including plasterboard including plasterboard<br />

Main T (mm) Primary Main T-bar) in mm (kg/m 2 ) (GTEC Metal Angle) (kg/m 2 ) (Wire 2mm)<br />

recommended for<br />

1200 1200 35* 19**<br />

single layer board<br />

recommended for<br />

1200 900 50* -<br />

double layer board<br />

* Loading is based on 2 screws fixed to GTEC T-Bar Primary Main T with GTEC Metal Angle or GTEC Strap Hanger.<br />

** Wire to BS1052 installed as above (wire length = depth of drop + 200mm). Not recommended for double layer.<br />

Corridor span table<br />

GTEC Board GTEC T-bar Max span (m) Span with Span with Span with Max span (m)<br />

Corridor T span no hangers*** extra load extra load extra load with one centre GTEC<br />

centres (mm) of 2kg/m 2 of 5kg/m 2 of 10kg/m 2 Metal Angle Hanger***<br />

Single Layer<br />

12.5mm std 300 2.05 2.00 1.90 1.75 4.1<br />

12.5mm std 400 1.95 1.85 1.75 1.65 3.9<br />

15mm std 450 1.85 1.80 1.70 1.60 3.7<br />

all board types 400 1.85 1.75 1.70 1.60 3.7<br />

Double layer<br />

all board types 400 or 450 1.6 1.55 1.50 1.45 3.2<br />

***other span details available on request including additional loading such as lighting. If a central hanger is required, the Lafarge GTEC Flat<br />

Ceiling System may use fewer hangers. For corridor spans greater than 2m, cut a GTEC T-Bar Primary Main T to length.<br />

Lafarge GTEC T-Bar Corridor Ceiling System – Material Calculator<br />

m 2 Span (m) Length (m) Drop (m) GTEC T-Bar Corridor Span T (No.Off) GTEC T-Bar Edge Channel (No.Off)<br />

18 1.8 10 1 24 8<br />

19 1.9 10 1 24 8<br />

20 2.0* 10 1 33 8<br />

Based on 400mm centres (excluding * which is 12.5mm Standard Plasterboard at 300mm centres).<br />

68 THE INSTALLATION HANDBOOK 2008


60 x 60mm rock mineral wool batt<br />

TO DO TYPEFACE<br />

100mm<br />

GTEC Corridor Span T<br />

43.0mm<br />

Front Elevation<br />

GTEC Movement<br />

Control Joint<br />

Wide flange for<br />

easier fixing of<br />

plasterboard<br />

Movement control joints<br />

<strong>The</strong> continuity of the plasterboard and supporting structure<br />

should be broken by movement control joints:<br />

1. Where the ceiling runs 10m or more in any direction<br />

2. Where the ceiling crosses structural movement joints<br />

Movement joints running parallel to the<br />

Corridor Span T<br />

Leave a 12.5mm gap in the runs of the GTEC T-Bar Corridor<br />

Span T as wide as the movement joint.<br />

Support the cut end of the GTEC T-Bar Corridor Span T with<br />

hangers no more than 50mm from the cut edge. When<br />

boarding the ceiling leave 12.5mm continuous gap along the<br />

line of the movement joint.<br />

Ceiling Openings<br />

For details contact Enquiryline.<br />

GTEC T-Bar<br />

Corridor Span T<br />

Boarding Along Corridor<br />

(recommended)<br />

Boarding Across Corridor<br />

Synia<br />

Synia<br />

Synia - <strong>The</strong> new plasterboard innovation from Lafarge.<br />

Synia is a unique plasterboard design from Lafarge that<br />

provides the ultimate flat ceiling in drylining.<br />

Traditionally, drylining plasterboards are manufactured with<br />

2 tapered edges in order to create a seamless finish when<br />

jointed. For ceilings this has presented installers with the<br />

problem of extra planing, labour costs and time for the<br />

cut ends.<br />

Synia has been created with a unique edge design which,<br />

once fixed, reveals a 4 tapered edge for jointing. This offers<br />

the installer a faster, easier solution, resulting in the ultimate<br />

flat ceiling.<br />

THE INSTALLATION HANDBOOK 2008<br />

69


INSTALLATION<br />

1<br />

Mark the position on walls for the finished<br />

ceiling height taking into account the<br />

thickness and number of layers of<br />

plasterboard to be used. Fix the GTEC T-Bar<br />

Edge Channel TE3000 to walls at 600mm<br />

maximum centres (short length uppermost).<br />

2<br />

Cut the GTEC T-Bar Corridor Span T TS2000 as<br />

required to the corridor width and slide into<br />

GTEC T-Bar Edge Channel TE3000, at<br />

recommended centres (400 or 450mm).<br />

If hangers are required (see span table), fix the<br />

GTEC T-Bar Corridor Span T TS2000 to the GTEC<br />

Metal Angle with 2 GTEC Pan Head Self Tapping<br />

screws.<br />

70 THE INSTALLATION HANDBOOK 2008


3<br />

Position the boards with long edges typically parallel to<br />

the GTEC T-Bar Edge Channel TE3000 with adjoining<br />

edges lightly butted. End joints must occur at the centre<br />

of the GTEC T-Bar Corridor Span T TS2000 section,<br />

staggered by half a board length whenever possible.<br />

Screw fix the plasterboard at 230mm max centres with<br />

drywall GTEC Self Tapping screws on the Span T.<br />

Screw fix the cut edges of the plasterboard at 150mm<br />

max centres to the GTEC T-Bar Corridor Span T TS2000.<br />

Screw fix all perimeter edges to the GTEC<br />

T-Bar Edge Channel TE3000 at 150mm centres.<br />

It is also possible to fix the plasterboard with long edges<br />

parallel to the GTEC T-Bar Corridor Span T TS2000 with<br />

adjoining edges lightly butted.<br />

THE INSTALLATION HANDBOOK 2008<br />

71


Lafarge GTEC<br />

T-BAR Corridor<br />

Ceiling System<br />

Components<br />

GTEC T-Bar<br />

Edge Channel<br />

Lafarge<br />

code<br />

TE3000<br />

Dimensions<br />

3000mm<br />

<strong>The</strong> Lafarge GTEC T-Bar Corridor Ceiling<br />

System is a unique system to Lafarge and<br />

is the latest addition to its ceiling range.<br />

It has been designed to provide the<br />

contractor with a faster, labour saving,<br />

high performing one-stop-shop ceiling<br />

solution.<br />

GTEC Metal Angle<br />

GTEC Span T<br />

Corridor<br />

MFC2330<br />

TS2000<br />

3600mm<br />

2000mm<br />

Applications<br />

• Ideal for commercial and residential<br />

applications, whether new build or<br />

renovation.<br />

GTEC Strap<br />

Hanger<br />

MFCSTRAP<br />

25LM<br />

• Where services must be accommodated.<br />

• To upgrade and protect existing structures.<br />

• For corridor spans up to 2.05m<br />

(with 12.5mm standard plasterboard<br />

@ 300mm centres - See Load/Span Table).<br />

GTEC<br />

Soffit Cleat<br />

MFCCLEAT<br />

200<br />

per box<br />

Benefits<br />

• No hanger required for spans of up to 2m.<br />

Appropriate<br />

Nut & Bolt<br />

• Ceiling height may be varied.<br />

• Fire tested to BS 476: Part 23.<br />

• Strong steel construction.<br />

GTEC T-Bar<br />

Suspension Wire<br />

TW<br />

160mm<br />

• Quick to install.<br />

Safety<br />

• <strong>The</strong> ceiling system within this literature will<br />

not support foot traffic. It is important that<br />

the recommended loading stated in this<br />

literature is not exceeded; if in doubt<br />

please contact your local Lafarge<br />

representative.<br />

• It is important that the maximum size<br />

of a ceiling without either a supporting<br />

partition, joint or break should be<br />

15m x 15m (225m 2 ).<br />

GTEC<br />

Pan Head Self<br />

Tapping screws<br />

GTEC<br />

Drywall<br />

Self Tapping<br />

screws<br />

11PHST500<br />

Various*<br />

GTEC Board<br />

See GTEC<br />

Product<br />

Selector<br />

<strong>Installation</strong><br />

Guide for<br />

details<br />

* See the GTEC Fixings <strong>Installation</strong> Guide for details.<br />

11mm<br />

ranging<br />

from<br />

25 to<br />

86mm<br />

various<br />

72 THE INSTALLATION HANDBOOK 2008


<strong>The</strong> Lafarge GTEC T-Bar Flat Ceiling<br />

System is unique to Lafarge and<br />

is the latest addition to its ceiling<br />

range. It has been designed to<br />

provide the contractor with a faster,<br />

labour saving, high performing<br />

one-stop-shop ceiling solution.<br />

Ceilings:<br />

GTEC T-Bar Flat<br />

Ceiling System


1200mm<br />

CEILINGS: GTEC T-Bar Flat Ceiling System<br />

GTEC Metal Angle (Screwed) or<br />

Wire Fixed to T-Bar<br />

1200mm<br />

400mm<br />

Typical ceiling opening made<br />

from GTEC Edge Channels<br />

(hanger may be required)<br />

5-10mm<br />

Gap<br />

GTEC Edge Channel<br />

Edge detail<br />

Hanger fixing<br />

GTEC T-Bar Cross T connection<br />

Maximum load table: Flat and Corridor ceiling<br />

GTEC T-Bar Hangers centre Maximum loading Maximum loading<br />

Primary Main T (along the Primary including plasterboard including plasterboard<br />

centre (mm) Main GTEC T-Bar) in mm (kg/m 2 ) (GTEC Metal Angle) (kg/m 2 ) (Wire 2mm)<br />

1200 1200 35* 19**<br />

1200 900 50* -<br />

NOTE: For 900mm board and 1800mm lengths, with 400mm Cross T spacing, an extra GTEC T-Bar Cross T will<br />

be required at the end of the board. Cross T spacing of 600mm may be used with single layer 15mm standard or<br />

Firecheck plasterboards.<br />

* Loading is based on 2 screws fixed to Primary Main T with Metal Angle or Strap Hanger.<br />

** Wire to BS1052 installed as above (wire length = depth of drop + 200mm). Not recommended for<br />

double layer.<br />

recommended for<br />

single layer board<br />

recommended for<br />

double layer board<br />

74 THE INSTALLATION HANDBOOK 2008


GTEC T-Bar Primary<br />

Main T<br />

60x60mm rock mineral wool batt<br />

100mm<br />

Movement control joints<br />

<strong>The</strong> continuity of the plasterboard and supporting structure<br />

should be broken by movement control joints:<br />

1. Where the ceiling runs 10m or more in any direction<br />

2. Where the ceiling crosses structural movement joints<br />

GTEC T-Bar<br />

Metal Angle<br />

GTEC T-Bar Cross T<br />

fixed vertically to<br />

TO DO TYPEFACE<br />

edge channels at<br />

top and bottom.<br />

GTEC T-Bar<br />

Cross T<br />

GTEC T-Bar<br />

Main T<br />

GTEC Movement Control Joint<br />

GTEC T-Bar Edge Channels<br />

GTEC T-Bar Main T<br />

GTEC T-Bar Edge Channels<br />

Wide flange for<br />

easier fixing of<br />

plasterboard<br />

Movement joints running parallel<br />

to the Cross T’s<br />

Leave a 12.5mm gap in the runs of either the GTEC T-Bar<br />

Primary Main T or Cross T as wide as the movement joint.<br />

Support the cut end of the primary Main T’s or Cross T’s<br />

with hangers no more than 50mm from the cut edge. When<br />

boarding the ceiling leave 12.5mm continuous<br />

gap along the line of the movement joint.<br />

Bulkheads<br />

Hangers at 1200mm or 900mm centres as required.<br />

GTEC T-Bar Cross T’s at 400mm centres.<br />

Ceiling Recess<br />

Ceiling recess detail incorporating a change in ceiling height<br />

is suitable for a maximum change in level of 600mm.<br />

Ceiling Openings<br />

For details contact Enquiryline.<br />

100mm<br />

43.0mm<br />

Front Elevation<br />

Side Elevation<br />

For use with GTEC T-Bar<br />

Suspension Wire<br />

Synia<br />

Synia<br />

Synia - <strong>The</strong> new plasterboard innovation from Lafarge.<br />

Synia is a unique plasterboard design from Lafarge that<br />

provides the ultimate flat ceiling in drylining.<br />

Traditionally, drylining plasterboards are manufactured<br />

with 2 tapered edges in order to create a seamless finish<br />

when jointed. For ceilings this has presented installers<br />

with the problem of extra planing, labour costs and time<br />

for the cut ends.<br />

Synia has been created with a unique edge design<br />

which, once fixed, reveals a 4 tapered edge for jointing.<br />

This offers the installer a faster, easier solution, resulting<br />

in the ultimate flat ceiling.<br />

THE INSTALLATION HANDBOOK 2008<br />

75


INSTALLATION<br />

1<br />

Mark the position on walls for the finished<br />

ceiling height, taking into account the thickness<br />

and number of layers of plasterboard to be<br />

used. Fix the GTEC T-Bar Edge Channels TE3000<br />

to walls at 600mm maximum centres (short<br />

length uppermost).<br />

2<br />

Attach GTEC Soffit Cleats to the structural soffit at 1200mm<br />

or 900mm centres depending on the load along the axis of<br />

the Main T.<br />

Cut lengths of GTEC Metal Angle equal to the drop of the<br />

ceiling, from the GTEC Soffit Cleats to the start of the<br />

horizontal flange (minimum drop 50mm).<br />

Fix GTEC Metal Angle to GTEC Soffit Cleats with appropriate<br />

Nuts and Bolts (GTEC Soffit Cleat is not required for timber<br />

joist floors). For timber joists, fix GTEC Metal Angle direct to<br />

sides of joist with a minimum overlap of 50mm using a<br />

minimum of 2 GTEC High Thread screws. (Min 25mm depth<br />

into timber).<br />

NOTE: As an alternative, GTEC Hanger Wire or strap hanger<br />

may be used instead of GTEC Metal Angle.<br />

3<br />

Fix the GTEC T-Bar Primary Main T TP3700 to<br />

the GTEC Metal Angles with 2 GTEC Pan Head<br />

Self Tapping screws.<br />

To fix two Main T’s, simply connect together.<br />

It is not necessary to stagger the Main T-Bar<br />

connection.<br />

76 THE INSTALLATION HANDBOOK 2008


4<br />

Fix GTEC T-Bar Cross T TC1200 to GTEC Primary<br />

Main T TP3700 at typical 400mm centres to<br />

form grid pattern. Push-fit until clip is locked<br />

into position, with the triangle shape (spring<br />

side) of the clip visible on each side.<br />

To remove GTEC T-Bar Cross T TC1200,<br />

press on end of connector clip and<br />

pull out (may require some slight<br />

twisting).<br />

5<br />

Position the boards with long edges parallel to the GTEC<br />

T-Bar Primary Main T TP3700, with adjoining edges lightly<br />

butted. Board edge must be positioned at the centre of the<br />

GTEC T-Bar Cross T TC1200 section, staggered by half a<br />

board length whenever possible.<br />

Screw fix the plasterboard at 230mm max centres with<br />

drywall GTEC Self Tapping screws on the GTEC T-Bar Cross T<br />

TC1200, 10mm minimum from the edge of the board.<br />

Screw fix the cut edges of the plasterboard at 150mm max<br />

centres to the T-Bar. Also screw fix all perimeter boards to<br />

the GTEC T-Bar Edge Channel TE300 at 150mm centres.<br />

When using double layer plasterboard, the first layer is fixed<br />

as step 5 and the second layer should be fixed with all<br />

joints staggered in relation to the first layer.<br />

THE INSTALLATION HANDBOOK 2008<br />

77


Lafarge GTEC T-Bar<br />

Flat Ceiling System<br />

Components<br />

Lafarge<br />

code<br />

Dimensions<br />

<strong>The</strong> Lafarge GTEC T-Bar Flat Ceiling<br />

System is unique to Lafarge and is the<br />

latest addition to its ceiling range. It has<br />

been designed to provide the contractor<br />

with a faster, labour saving, high<br />

performing one-stop-shop ceiling solution.<br />

GTEC T-Bar Primary<br />

Main T<br />

GTEC T-Bar<br />

Cross T<br />

TP3700<br />

TC1200<br />

3700mm<br />

1200mm<br />

Applications<br />

• Ideal for commercial and residential<br />

applications, whether new build or<br />

renovation.<br />

• Where services must be accommodated.<br />

• To upgrade and protect existing structures.<br />

GTEC<br />

Edge<br />

Channel<br />

GTEC Metal Angle<br />

TE3000<br />

MFC2330<br />

3000mm<br />

3600mm<br />

Benefits<br />

• Ceiling height may be varied.<br />

• Fire tested to BS 476: Part 23.<br />

• Strong steel construction.<br />

• Quick to install.<br />

GTEC Strap<br />

Hanger<br />

GTEC<br />

Soffit Cleat<br />

MFCSTRAP<br />

MFCCLEAT<br />

25LM<br />

200<br />

per box<br />

Good Site Practice<br />

• Suspended heavy loads, air ducting,<br />

lighting units etc directly from structural<br />

soffit to avoid loading of the suspension<br />

framing.<br />

Safety<br />

• <strong>The</strong> ceiling system within this literature will<br />

not support foot traffic. It is important that<br />

the recommended loading stated in this<br />

literature is not exceeded; if in doubt<br />

please contact your local Lafarge<br />

representative.<br />

• It is important that the maximum size of<br />

a ceiling without either a supporting<br />

partition, joint or break should be<br />

15m x 15m (225m 2 ).<br />

Appropiate Nut & Bolt<br />

GTEC T-Bar<br />

Suspension<br />

Wire<br />

GTEC<br />

Pan Head Self<br />

Tapping screws<br />

GTEC<br />

Self Tapping<br />

screws*<br />

GTEC High Thread<br />

screws<br />

TW<br />

11PHST500<br />

various<br />

32DHT1000<br />

160m<br />

11mm<br />

ranging<br />

from<br />

25 to<br />

86mm<br />

32mm<br />

GTEC Board<br />

See GTEC<br />

Product<br />

Selector<br />

<strong>Installation</strong><br />

Guide for<br />

details<br />

* See the GTEC Fixings <strong>Installation</strong> Guide for details.<br />

various<br />

78 THE INSTALLATION HANDBOOK 2008


Lafarge GTEC Taping and Jointing<br />

System is used for the seamless<br />

jointing of plasterboard.<br />

Finishing:<br />

GTEC Taping &<br />

Jointing System


FINISHING: Taping and Jointing System<br />

Internal Angles<br />

Tapered Edge Joints<br />

Jointing compound<br />

Jointing<br />

compound<br />

GTEC Joint Tape<br />

bedded in GTEC<br />

jointing compound<br />

GTEC Joint Tape<br />

bedded in GTEC<br />

jointing compound<br />

Second coat of<br />

jointing compound<br />

feathered out<br />

beyond first coat<br />

First coat of jointing<br />

compound struck<br />

off flush with<br />

plasterboard face<br />

Second coat of jointing<br />

compound feathered<br />

out beyond first coat<br />

First coat of<br />

jointing compound<br />

struck off flush with<br />

plasterboard face<br />

Final coat of jointing<br />

compound feathered<br />

out beyond second coat<br />

50-60mm<br />

Finishing coat<br />

of compound<br />

feathered out 50<br />

to 60mm beyond<br />

second coat<br />

80 THE INSTALLATION HANDBOOK 2008


Square and Cut Edge Joints<br />

External Angles<br />

Square edge plasterboard<br />

Tapered edge plasterboard<br />

Jointing<br />

compound<br />

GTEC Joint Filler<br />

or GTEC Allset Xtra<br />

Fill with GTEC<br />

Joint Filler<br />

GTEC Joint Tape<br />

bedded in GTEC<br />

jointing compound<br />

GTEC Tape-On Bead<br />

or GTEC Flex Tape<br />

bedded in<br />

First coat of jointing<br />

compound down edge<br />

of Joint Tape<br />

250mm<br />

Final coat of<br />

jointing compound<br />

feathered out on to<br />

plasterboard face<br />

200mm<br />

Second coat<br />

of jointing<br />

compound<br />

feathered<br />

out beyond<br />

first coat<br />

First coat of GTEC<br />

Joint Filler or<br />

GTEC Allset Xtra<br />

feathered out<br />

Final coat of<br />

GTEC Joint<br />

Compound<br />

feathered out<br />

Second coat<br />

of GTEC Joint<br />

Filler or GTEC<br />

Allset Xtra<br />

feathered out<br />

Note: GTEC Joint Filler and GTEC Allset Xtra are the only compounds<br />

suitable for bedding external corner protection<br />

THE INSTALLATION HANDBOOK 2008<br />

81


INSTALLATION<br />

1<br />

Internal Angles<br />

Using a 4” taping knife, apply jointing<br />

compound to both sides of internal angle.<br />

2<br />

Internal Angles<br />

Bed the paper joint tape into corner and cover<br />

tape with jointing compound, striking off flush<br />

with the plasterboard face.<br />

3<br />

Internal Angles<br />

When the tape has set hard or fully dried,<br />

apply a second coat of jointing compound,<br />

feathering out beyond the edges of the<br />

first coat.<br />

82 THE INSTALLATION HANDBOOK 2008


4<br />

Internal Angles<br />

When set hard and fully dried, apply a finishing<br />

coat of air drying compound or GTEC Allset Xtra,<br />

feathering out beyond the edges of the second<br />

coat. Now allow the joint to dry fully.<br />

5<br />

Tapered Joints<br />

Using a 6” taping knife or trowel, apply jointing<br />

compound to tapered joint.<br />

6<br />

Tapered Joints<br />

Bed paper joint tape into the compound and<br />

cover tape with jointing compound, striking off<br />

flush with the plasterboard face.<br />

THE INSTALLATION HANDBOOK 2008<br />

83


INSTALLATION<br />

7<br />

Tapered Joints<br />

When set hard or fully dried, apply a second<br />

coat of jointing compound, feather out beyond<br />

the edges of the first coat.<br />

When set hard or fully dried apply a finishing<br />

coat of air-drying compound or GTEC Allset<br />

Xtra, feathering out beyond the edges of the<br />

second coat. Now allow the joint to dry fully.<br />

8<br />

Square Edge Joints<br />

When taping square or cut edges, after<br />

bedding the tape apply a 200mm band of<br />

jointing compound down the edges of each<br />

side of the GTEC Joint Tape.<br />

9<br />

Square Edge Joints<br />

When set hard or fully dried, apply a second<br />

coat of jointing compound, feather out beyond<br />

the edges of the first coat.<br />

84 THE INSTALLATION HANDBOOK 2008


10<br />

Square Edge Joints<br />

When set hard or fully dried, apply a third coat<br />

of jointing compound, feather out beyond the<br />

edges of the second coat.<br />

11<br />

Square Edge Joints<br />

Using a GTEC Jointing Sponge, clean all the<br />

edges of jointing compound on finishing coats<br />

to minimise sanding. Now allow the joint to<br />

dry fully.<br />

12<br />

External Angles<br />

Using tin snips, cut GTEC Flex Tape to length.<br />

Pre-crease tape so that the heat bonded metal<br />

strips face is in towards the plasterboard.<br />

THE INSTALLATION HANDBOOK 2008<br />

85


INSTALLATION<br />

13<br />

External Angles<br />

Using a 4” taping knife, apply a 50mm wide<br />

band of GTEC Joint Filler or GTEC Allset Xtra on<br />

each side of the angle.<br />

14<br />

External Angles<br />

Bed the tape onto the corner. Once bedded,<br />

cover each side of the tape with a 100mm<br />

band of GTEC Joint Filler, feathered out onto<br />

plasterboard face.<br />

When set hard, apply a second coat of GTEC<br />

Joint Filler, feathered out 50 to 60mm beyond<br />

the edges of the first coat.<br />

15<br />

External Angles<br />

When set hard, apply a finishing coat of<br />

air-drying compound or GTEC Allset Xtra,<br />

feathered out 50 to 60mm beyond the<br />

second coat. Now allow to dry fully.<br />

86 THE INSTALLATION HANDBOOK 2008


Lafarge GTEC Taping<br />

and Jointing System<br />

Lafarge GTEC Taping and Jointing<br />

System is used for the seamless jointing<br />

of plasterboard to walls and ceilings.<br />

Applications<br />

• Jointing of tapered edge plasterboard.<br />

• Jointing all flat, internal and external<br />

corner joints.<br />

• Jointing GTEC Profiles with plasterboard.<br />

Benefits<br />

• Continuous walls and ceilings created<br />

with ease.<br />

• Stronger joints than other alternative<br />

methods.<br />

• Fast setting and drying times, allow<br />

quicker decoration.<br />

• Only a small amount of material required<br />

on site compared to<br />

wet plaster.<br />

Good Site Practice<br />

• Store jointing compounds and tapes in dry<br />

conditions, protected from damp and<br />

extreme temperatures.<br />

• When mixing powdered jointing<br />

compounds always leave to stand for the<br />

recommended time indicated on<br />

packaging.<br />

• Always ensure joints are fully dried before<br />

decoration.<br />

• Lafarge recommends the use of a coat of<br />

GTEC Universal Sealer prior to decoration.<br />

• Never use air-drying jointing compounds<br />

under GTEC Joint Filler or GTEC Allset Xtra.<br />

• Always ensure compounds are used in the<br />

correct sequence.<br />

Jointing Compounds<br />

All GTEC jointing compounds finish white, are<br />

exceptionally smooth to work with, and easy to sand<br />

for a very fine finish.<br />

<strong>The</strong>re are six types:<br />

(a) GTEC Smartmix Vinyl based pre-mixed jointing<br />

compound for air-drying applications. Suitable for<br />

bedding tapes and finishing joints by the Premier or<br />

similar automatic taping tools or by hand. GTEC<br />

Smartmix is a three coat application system.<br />

(b) GTEC Smartmix Xtra is a lightweight, air drying<br />

pre-mixed joint cement for hand or mechanical<br />

jointing. 2 coat application.<br />

(c) GTEC Joint Cement is an air drying joint cement<br />

for hand or mechanical jointing. 3 stage application.<br />

(d) GTEC Joint Cement Xtra A lightweight air drying<br />

compound for bedding tapes and finishing joints,<br />

either by hand or using a machine. GTEC Joint<br />

Cement Xtra allows the jointing operation to be<br />

completed in two stages.<br />

(e) GTEC Joint Filler a setting compound for hand<br />

jointing. Not suitable for finishing.<br />

(f) GTEC Allset Xtra is a setting compound for hand<br />

jointing with low shrinkage. 2 coat application.<br />

Joint Tape<br />

GTEC Joint Tape is a white, perforated, cross fibre<br />

paper tape. hand or mechanically applied, which<br />

provides a superior level of joint reinforcement.<br />

External Corner Protection<br />

<strong>The</strong>re are two types:<br />

(a) GTEC Flex Tape is a cross fibre tape reinforced with<br />

rust resistant steel strips. Bedded into position using<br />

GTEC setting compounds. No waste - cut to the<br />

required length using Tin Snips.<br />

(b) GTEC Tape-Ons are paper tape beads reinforced<br />

with galvanised metal, provides clean, crisp angles,<br />

wax coated to reduce paper burr. Pre-formed to 90°.<br />

Table 1:<br />

Jointing compound and component choice<br />

Compound Bedding Bedding Finishing Sanding<br />

corner tapes joint tapes coats paper<br />

GTEC Joint Filler • •<br />

GTEC Joint Cement • • 150 grit<br />

GTEC Smartmix • • 150 grit<br />

GTEC Smartmix Xtra • • 150 grit<br />

GTEC Allset Xtra • • • 120 grit<br />

GTEC Joint • • • 150 grit<br />

Cement Xtra<br />

THE INSTALLATION HANDBOOK 2008<br />

87


Components<br />

Quantity<br />

Components<br />

Quantity<br />

GTEC Smartmix<br />

20 kg<br />

GTEC Universal<br />

Sealer<br />

10 litres<br />

GTEC Joint Cement<br />

25 kg<br />

GTEC Drywall<br />

Sealer<br />

10 litres<br />

GTEC Joint Cement Xtra<br />

22.5 kg<br />

GTEC Jointing<br />

Sponge<br />

-<br />

GTEC Joint Filler<br />

12.5 kg<br />

GTEC Internal<br />

Corner Tool<br />

-<br />

GTEC Smartmix<br />

Xtra<br />

20 kg<br />

GTEC Allset Xtra<br />

10 kg<br />

GTEC Pole<br />

Sander<br />

-<br />

GTEC Joint Tape<br />

150m<br />

GTEC Hand<br />

Sander<br />

-<br />

GTEC Flex Tape<br />

33m<br />

GTEC Hammer<br />

Head Taping<br />

Knife 4”<br />

-<br />

GTEC<br />

Corner, 90°<br />

External<br />

GTEC<br />

Stop Bead<br />

9.5mm and 12.5mm<br />

2.4m<br />

3.0m<br />

3.0m<br />

GTEC Long<br />

Handle Broad<br />

Knife<br />

For further information on compounds, please<br />

refer to the GTEC Finishing Solutions brochure.<br />

-<br />

88 THE INSTALLATION HANDBOOK 2008


GTEC Cove is a simple and cost<br />

effective way of adding attractive<br />

and distinctive features to the<br />

wall and ceiling junction.<br />

Finishing:<br />

GTEC Cove


INSTALLATION<br />

Preparing and Fixing GTEC Cove<br />

Make sure the background is dry and rigid. Any wallpaper,<br />

whitewash, distemper or loose decorations should be removed.<br />

Brush over the surface to remove any remaining loose particles<br />

and dust.<br />

1 Using a chalk line strike guidelines on the ceiling and wall to<br />

the correct projection and depth.<br />

64mm for 90mm GTEC Cove 90<br />

84mm for 120mm GTEC Cove 120<br />

2 Using the guidelines on the wall, drive in the nails at<br />

1500mm centres to act as a temporary support while<br />

the GTEC Cove Adhesive sets.<br />

3 Using a fine-toothed saw cut all the pieces of GTEC Cove to<br />

length and mitre to fit the corners of the room. <strong>The</strong> mitres can<br />

be cut using a mitre block or template. Templates are included<br />

in this installation guide.<br />

Note: It is best practice to fit the longest lengths first and work<br />

in one direction around the room. If the room has a chimney<br />

breast start on the face of the chimney and work in one<br />

direction around the room.<br />

4 Mix the GTEC Cove Adhesive as per instructions on the bag.<br />

Apply the adhesive to the back of the cove along its full length<br />

on the surfaces that meet wall and ceiling.<br />

5 Sit the lengths of cove on the nails and press into position<br />

between the guidelines, carefully lining up joints and<br />

intersections.<br />

6 Clean off surplus adhesive with a filling knife and smooth using<br />

a sponge.<br />

7 Using GTEC Cove Adhesive fill any gaps between the cove<br />

and the wall or ceiling. Make good all internal and external<br />

junctions.<br />

8 Remove all the temporary nails once the GTEC Cove Adhesive<br />

has set and fill the nail holes.<br />

9 Using a damp sponge, clean off any adhesive residue from<br />

the walls, ceiling and cove surface.<br />

10 Apply one coat of GTEC Universal Sealer, or if a vapour control<br />

layer is required use two coats of GTEC Drywall Sealer, and<br />

decorate as required.<br />

1<br />

2<br />

3<br />

4<br />

Cover image courtesy of Bovis Homes<br />

90 THE INSTALLATION HANDBOOK 2008


5<br />

100mm<br />

GTEC Cove bonded with GTEC Cove<br />

Adhesive at ceiling to GTEC Standard<br />

Board strip 12.5mm x 100mm wide<br />

securely fastened to ceiling*<br />

100mm<br />

6<br />

GTEC Cove bonded with GTEC Cove<br />

Adhesive at ceiling to two GTEC Standard<br />

Board strips 12.5mm x 100mm wide<br />

securely fastened to ceiling*<br />

100mm<br />

<strong>The</strong> addition of plasterboard strips between<br />

the coving and the wall/ceiling can greatly<br />

enhance the coving feature. To facilitate<br />

decoration, ensure that the visible edges of<br />

the plasterboard strips are bound edges.<br />

See illustrations (right) for typical details using<br />

plasterboard strips.<br />

Install using the following method:<br />

1. Fix 12.5mm x 100mm strips of GTEC<br />

Standard Board with GTEC Cove<br />

Adhesive.<br />

2. Fix GTEC Cove to the wall and ceiling with<br />

GTEC Cove Adhesive.<br />

100mm<br />

GTEC Cove bonded with GTEC Cove<br />

Adhesive at wall and ceiling to<br />

GTEC Standard Board strip<br />

12.5mm x 100mm wide securely<br />

fastened to ceiling and wall*<br />

GTEC Cove bonded with GTEC Cove<br />

Adhesive at wall and ceiling to two<br />

GTEC Standard Board strips<br />

12.5mm x 100mm securely fastened<br />

to ceiling and wall*<br />

*Use square edge plasterboard, bound edges outward.<br />

THE INSTALLATION HANDBOOK 2008<br />

91


Finishing: GTEC Cove<br />

GTEC Cove is a simple and cost<br />

effective way of adding attractive and<br />

distinctive features to the wall and<br />

ceiling junction. Designed for internal<br />

use, GTEC Cove can complement any<br />

room style.<br />

GTEC Cove is made from plaster<br />

encased in a strong paper liner. <strong>The</strong><br />

square back profile and pure gypsum<br />

core provide high strength and rigidity<br />

giving easy fixing and good workability.<br />

Components<br />

GTEC Cove Adhesive<br />

GTEC Cove 90<br />

GTEC COVE<br />

Lafarge<br />

code<br />

COVE<br />

ADH 5<br />

(5kg)<br />

or<br />

COVE<br />

ADH 125<br />

(12.5kg)<br />

COVE 90<br />

Benefits<br />

• GTEC Cove is suitable for receiving most<br />

types of decoration including paint,<br />

applied paper borders and textured<br />

coatings.<br />

• GTEC Cove Adhesive dries white for ease<br />

of decoration and is ideal for filling and<br />

patching.<br />

64mm<br />

GTEC Cove 120<br />

84mm<br />

90mm<br />

120mm<br />

COVE 120<br />

Now lighter -<br />

making<br />

installations<br />

even easier!<br />

Sizes<br />

Girths Lengths Weights<br />

(mm) (mm) (kg/m)<br />

GTEC Cove 90 3000, 3600 0.9<br />

GTEC Cove 120 3000, 3600, 4200 1.0<br />

92 THE INSTALLATION HANDBOOK 2008


Instructions for marking and cutting mitres<br />

1. Place the GTEC Cove on the bench with the ceiling edge<br />

towards you as in Diagram 1.<br />

2. Measure the length of the wall and mark this length on the<br />

wall edge of the GTEC Cove. Remember to add an extra<br />

82mm for each external mitre.<br />

3. Select mitres A,B,C or D.<br />

4. Fold the template along the dotted lines to suit the<br />

selected mitre.<br />

5. Place the template with the selected mitre to the curve of<br />

the cove with the folded edges along the wall and ceiling<br />

edges following instructions on the curve.<br />

6. Using a pencil, mark the line following the edge of the<br />

template. Also mark the wall and ceiling edges.<br />

7. Select the correct mitre for the other end of the GTEC Cove.<br />

Mark as previously described.<br />

8. Hold the GTEC Cove firmly with the wall edge facing up. Using<br />

a fine toothsaw, cut along the line into the curved face of the<br />

GTEC Cove as shown in Diagram 1.<br />

9. Before fixing, hold the cut length of GTEC Cove in position to see<br />

if the mitres and length are correct.<br />

ALIGN WITH WALL LENGTH MARKS - THIS IS THE WALL EDGE<br />

CURVE FOR EXTERNAL MITRE B - PLACE ON RIGHT HAND EDGE OF GTEC COVE<br />

PLACE ON LEFT HAND EDGE OF GTEC COVE - CURVE FOR INTERNAL MITRE C<br />

THIS IS THE CEILING EDGE<br />

GTEC Cove 120<br />

THE INSTALLATION HANDBOOK 2008<br />

93


CENTRE FOR EXTERNAL MITRE A - PLACE ON LEFT HAND END OF GTEC COVE<br />

THIS IS THE CEILING EDGE<br />

DIAGRAM 2<br />

External Mitre Ceiling Edge<br />

A B Wall Edge C D<br />

GTEC Cove 120<br />

Wall<br />

Edge<br />

Ceiling<br />

Edge<br />

Internal Mitre<br />

DIAGRAM 1<br />

Bench<br />

Front<br />

PLACE ON RIGHT HAND END OF GTEC COVE - CURVE FOR INTERNAL MITRE D<br />

ALIGN WITH WALL LENGTH MARKS - THIS IS THE WALL EDGE<br />

94 THE INSTALLATION HANDBOOK 2008


THIS IS THE CEILING EDGE<br />

GTEC Cove 90<br />

Instructions for marking and cutting mitres<br />

1. Place the GTEC Cove on the bench with the ceiling edge towards you as in Diagram 1.<br />

2. Measure the length of the wall and mark this length on the wall edge of the GTEC<br />

Cove. Remember to add an extra 62mm for each external mitre.<br />

3. Select mitres A, B, C or D.<br />

4. Fold the template along the dotted lines to suit the selected mitre.<br />

5. Place the template with the selected mitre to the curve of the cove with the folded<br />

edges along the wall and ceiling edges following instructions on the curve.<br />

6. Using a pencil, mark the line following the edge of the template. Also mark the wall and<br />

ceiling edges.<br />

7. Select the correct mitre for the other end of the GTEC cove. Mark as previously described.<br />

8. Hold the GTEC Cove firmly with the wall edge facing up. Using a fine tooth saw, cut along<br />

the line into the curved face of the cove as shown in Diagram 1.<br />

9. Before fixing, hold the cut length of GTEC Cove in position to see if the mitres and length<br />

are correct.<br />

ALIGN WITH WALL LENGTH MARKS - THIS IS THE WALL EDGE<br />

CURVE FOR EXTERNAL MITRE B - PLACE ON RIGHT HAND EDGE OF GTEC COVE<br />

PLACE ON LEFT HAND EDGE OF GTEC COVE - CURVE FOR INTERNAL MITRE C<br />

THE INSTALLATION HANDBOOK 2008<br />

95


CENTRE FOR EXTERNAL MITRE A<br />

- PLACE ON LEFT HAND END OF GTEC COVE<br />

GTEC Cove 90<br />

DIAGRAM 2<br />

External Mitre Ceiling Edge<br />

Internal Mitre<br />

A B Wall Edge C D<br />

Wall<br />

Edge<br />

DIAGRAM 1<br />

Ceiling<br />

Edge<br />

Bench<br />

Front<br />

PLACE ON RIGHT HAND END OF GTEC COVE - CURVE FOR INTERNAL MITRED<br />

ALIGN WITH WALL LENGTH MARKS - THIS IS THE WALL EDGE<br />

THIS IS THE CEILING EDGE<br />

96 THE INSTALLATION HANDBOOK 2008


A guide to the GTEC Plasterboard<br />

Solutions range of plasterboard<br />

and associated compounds.<br />

Product Selector:<br />

GTEC Boards<br />

and Compounds


BOARDS AND COMPOUNDS SELECTOR<br />

GTEC Standard Board<br />

With tapered or square edges are available in a<br />

wide range of sizes.<br />

GTEC Vapour Board<br />

Has a metalised film bonded to one face, which<br />

acts as a vapour control layer and can also give<br />

improved thermal conductivity.<br />

BS EN 14190<br />

GTEC Plank<br />

GTEC Plank is 19mm thick, 600mm wide<br />

plasterboard.<br />

GTEC Moisture Board<br />

Designed for those areas where moisture and<br />

humidity resistance are required, including<br />

bathrooms and kitchens.<br />

GTEC Fire Board<br />

Offers a higher degree of fire resistance than<br />

plasterboard. Also available as a moisture resistant<br />

version when both fire moisture resistance<br />

is required.<br />

BS EN 520 : 2005 Type A N/A A H1 D, F<br />

BS1230 : 1985 Type 1 1 1 3 & 4 5<br />

Linings<br />

GTEC Direct Bond* ✓ ✗ ✓* ✗ ✓<br />

GTEC Dryliner ✓ ✓ ✓* ✓ ✓<br />

GTEC Independent Wall Lining ✓ ✓ ✓ ✓ ✓<br />

Partitions<br />

GTEC Metal Stud ✓ ✗ ✓ ✓ ✓<br />

GTEC Acoustic Homespan ✗ ✗ ✗ ✗ ✗<br />

GTEC Drywall <strong>Timber</strong> Stud ✓ ✗ ✓ ✓ ✓<br />

Floors and Ceilings<br />

GTEC Direct to <strong>Timber</strong> ✓ ✓ ✓* ✓ ✓<br />

GTEC Acoustic Floor ✗ ✗ ✓ ✗ ✓<br />

GTEC Dryliner Ceilings ✓ ✓ ✓ ✓ ✓<br />

GTEC Suspended MF Ceilings ✓ ✓ ✓ ✓ ✓<br />

GTEC T-Bar Corridor System ✓ ✓ ✓ ✓ ✓<br />

GTEC T-Bar Flat Ceiling System ✓ ✓ ✓ ✓ ✓<br />

* Not a typical application<br />

98 THE INSTALLATION HANDBOOK 2008


GTEC E Board<br />

Designed for use in dwellings as defined by<br />

Approved Document E regulations.<br />

GTEC dB Board<br />

GTEC dB Board is a heavy duty plasterboard with<br />

improved acoustic performance.<br />

GTEC Acoustic Homespan Board<br />

For use with the Lafarge GTEC Homespan System.<br />

15mm thick, 900mm wide.<br />

GTEC Universal Board<br />

GTEC Universal Board is the ultimate in convience<br />

plasterboards, offering the user the assurance that<br />

the product will offer fire and acoustic performance<br />

combined with high levels of impact resistance.<br />

GTEC Megadeco<br />

Megadeco that is fire, sound and impact resistant<br />

plasterboard that has one decorative white face<br />

with a colour matched jointing system.<br />

GTEC <strong>The</strong>rmal Board<br />

<strong>The</strong>rmal Board is a range of plasterboard bonded<br />

to different types of insulation to suit a variety of<br />

thermal requirements.<br />

BS EN 13950<br />

SYNIA<br />

Synia is a unique plasterboard<br />

design which, once fixed,<br />

reveals four tapered edges<br />

for smoother joints.<br />

D D, I D D, F, I, R D, F, I, R N/A A<br />

1 1 1 5 5 N/A 1<br />

✓ ✓ ✗ ✗ ✓* ✓ ✗<br />

✓ ✓ ✗ ✓ ✓ ✓ ✗<br />

✓ ✓ ✗ ✓ ✓ ✓ ✗<br />

✓ ✓ ✗ ✓ ✓ ✗ ✗<br />

✗ ✗ ✓ ✗ ✗ ✗ ✗<br />

✓ ✓ ✗ ✓ ✓ ✗ ✗<br />

✓ ✓ ✓* ✓* ✓ ✓* ✓*<br />

✗ ✓ ✗ ✓* ✓ ✗ ✗<br />

✓ ✓ ✓* ✓* ✓ ✓ ✓<br />

✓ ✓ ✓* ✓* ✓ ✓ ✓<br />

✓ ✓ ✓* ✓* ✓ ✓ ✓<br />

✓ ✓ ✓* ✓* ✓ ✓ ✓<br />

For further information on plasterboards, please refer to the GTEC Performance Boards brochure<br />

THE INSTALLATION HANDBOOK 2008<br />

99


Use of Jointing Compounds<br />

Corner Bedding Filling Finishing Sanding<br />

tape tape coat coat paper<br />

GTEC Joint Filler ✓ ✓ ✓ ✗ 120 grit<br />

GTEC Joint Cement Xtra ✗ ✓ Not required ✓ 150 grit<br />

GTEC Smartmix ✗ ✓ ✓ ✓ 120 grit<br />

GTEC Joint Cement ✗ ✓ ✓ ✓ 150 grit<br />

GTEC Allset Xtra ✓ ✓ Not required ✓ 120 grit<br />

GTEC Smartmix Xtra ✗ ✓ Not required ✓ 150 grit<br />

* Whilst air-drying compounds are suitable for filling joints, it is necessary to leave adequate drying time betweeneach coat.<br />

For further information on compounds, please refer to the GTEC Taping & Jointing System <strong>Installation</strong> Guide<br />

100 THE INSTALLATION HANDBOOK 2008


GTEC drywall screws are designed<br />

specifically for use with drywall<br />

systems. All screws have extra<br />

sharp points for fast penetration<br />

and hardened threads for<br />

improved grip.<br />

Product Selector:<br />

GTEC Fixings


Key to colour coded packaging<br />

SELF TAPPING SCREWS<br />

For attaching plasterboard to light gauge<br />

metal wall and ceiling systems<br />

GTEC Self Tapping<br />

GTEC Megadeco Self Tapping<br />

GTEC Collated Self Tapping<br />

HIGH THREAD SCREWS For attaching<br />

plasterboard to timber framework<br />

GTEC High Thread<br />

GTEC Collated<br />

GTEC High Thread<br />

SELF DRILLING SCREWS<br />

For attaching plasterboard to heavy<br />

gauge metal wall and ceiling systems<br />

GTEC Self Drilling<br />

GTEC Pan Head Self Drilling<br />

GTEC Wafer Head Self Drilling<br />

SPECIALIST SELF TAPPING SCREWS<br />

GTEC Acoustic Floor Self Tapping<br />

GTEC Trim Head Self Tapping<br />

GTEC Pan Head Self Tapping<br />

GTEC Wafer Head Self Tapping<br />

FIXING SELECTOR<br />

Please note: Light gauge metal components have an approximate thickness of 0.5 to 0.7mm – use self tapping<br />

screws. Heavy gauge metal components have an approximate thickness of 0.7 to 1.2mm – use self<br />

drilling screws.<br />

GTEC screws are designed as high performing drywall fixings with sharp points and care should be<br />

taken when handling boxes or individual fixings.<br />

102 THE INSTALLATION HANDBOOK 2008


Screws<br />

SELF TAPPING SCREWS<br />

GTEC Self Tapping<br />

For attaching plasterboard to light gauge metal stud partitioning and ceiling<br />

systems.<br />

Length Box Boxes Lafarge<br />

mm Gauge Quantity Per Carton Code<br />

25* 6 1000 12 25DST1000<br />

32* 6 1000 6 32DST1000<br />

38* 6 1000 6 38DST1000<br />

41 6 1000 6 41DST1000<br />

44 6 1000 6 44DST1000<br />

51 7 500 6 51DST500<br />

57 7 500 6 57DST500<br />

63 8 500 6 63DST500<br />

76 8 250 12 76DST250<br />

86 10 200 6 86DST200<br />

*Also available in full pallet quantity<br />

GTEC Collated Self Tapping<br />

Strips of 50 collated drywall screws for use with auto-feed drywall tools<br />

Length Box Boxes Lafarge<br />

mm Gauge Quantity Per Carton Code<br />

25 6 1000 10 25CDST1000<br />

35 6 1000 10 35CDST1000<br />

38 6 1000 10 38CDST1000<br />

44 6 1000 10 44CDST1000<br />

GTEC Pan Head Self Tapping<br />

For connecting light gauge metal components<br />

Length Box Boxes Lafarge<br />

mm Gauge Quantity Per Carton Code<br />

11 7 500 12 11PHST500<br />

GTEC Wafer Head Self Tapping<br />

For connecting light gauge metal components beneath plasterboard.<br />

Length Box Boxes Lafarge<br />

mm Gauge Quantity Per Carton Code<br />

14 8 500 12 14WHST500<br />

THE INSTALLATION HANDBOOK 2008<br />

103


Screws<br />

SELF TAPPING SCREWS<br />

GTEC Trim Head Self Tapping<br />

Self embedding screw for attaching wood trims to metal<br />

Length Box Boxes Lafarge<br />

mm Gauge Quantity Per Carton Code<br />

41 7 500 12 41THST500<br />

57 7 500 6 57THST500<br />

GTEC Megadeco Self Tapping<br />

A zinc coated drywall screw specifically designed for fixing Megadeco to<br />

light gauge metal and ceiling systems<br />

Length Box Boxes Lafarge<br />

mm Gauge Quantity Per Carton Code<br />

25 7 1000 12 25MST1000<br />

32 7 1000 6 32MST1000<br />

38 7 1000 6 38MST1000<br />

44 7 1000 6 44MST1000<br />

GTEC Acoustic Floor Self Tapping<br />

For use with the Lafarge GTEC Acoustic Floor System<br />

Length Box Boxes Lafarge<br />

mm Gauge Quantity Per Carton Code<br />

63 7 500 6 63AFST500<br />

104 THE INSTALLATION HANDBOOK 2008


Screws<br />

HIGH THREAD SCREWS<br />

GTEC High Thread<br />

For attaching plasterboard to timber stud partitioning and ceiling joists<br />

Length Box Boxes Lafarge<br />

mm Gauge Quantity Per Carton Code<br />

32 6 1000 6 32DHT1000<br />

38 6 1000 6 38DHT1000<br />

41 6 1000 6 41DHT1000<br />

51 7 500 6 51DHT500<br />

63 8 500 6 63DHT500<br />

76 8 250 12 76DHT250<br />

86 10 200 6 86DHT200<br />

96 10 200 6 96DHT200<br />

GTEC Collated High Thread<br />

Strips of 50 collated drywall screws for use with auto-feed drywall tools<br />

Length Box Boxes Lafarge<br />

mm Gauge Quantity Per Carton Code<br />

38 6 1000 10 38CDHT1000<br />

51 7 800 10 51CDHT800<br />

SELF DRILLING SCREWS<br />

GTEC Self Drilling<br />

For attaching plasterboard to heavy gauge metal stud partitioning and<br />

ceiling systems. Also suitable for fixing GTEC Universal Board.<br />

Length Box Boxes Lafarge<br />

mm Gauge Quantity Per Carton Code<br />

25 6 1000 12 25DSD1000<br />

32 6 1000 6 32DSD1000<br />

38 6 1000 6 38DSD1000<br />

44 6 1000 6 44DSD1000<br />

67 8 500 6 67DSD500<br />

GTEC Pan Head Self Drilling<br />

For connecting heavy gauge metal components<br />

Length Box Boxes Lafarge<br />

mm Gauge Quantity Per Carton Code<br />

11 6 500 12 11PHSD500<br />

THE INSTALLATION HANDBOOK 2008<br />

105


Screws<br />

SELF DRILLING SCREWS<br />

GTEC Wafer Head Self Drilling<br />

For connecting heavy gauge metal components beneath plasterboard<br />

Length Box Boxes Lafarge<br />

mm Gauge Quantity Per Carton Code<br />

14 8 500 12 14WHSD500<br />

Lafarge Drywall Nails<br />

Zinc electroplated ring shanked nails with thin wide heads and long sharp<br />

diamond points for fixing plasterboards to timber framing.<br />

GTEC Drywall Nails<br />

Length Approx Pack Lafarge<br />

mm Quantity Size Code<br />

30 13200 20kg NAIL 30 ZINC<br />

40 11400 20kg NAIL 40 ZINC<br />

50 8600 20kg NAIL 50 ZINC<br />

65 4800 20kg NAIL 65 ZINC<br />

GTEC Nailable Plugs<br />

For the mechanical fixing of GTEC <strong>The</strong>rmal Boards.<br />

Length Approx Lafarge<br />

mm Quantity Code<br />

60 100 NP60<br />

80 100 NP80<br />

100 100 NP100<br />

120 50 NP120<br />

For further information on fixings, adhesives and renders, please refer to the GTEC<br />

Fixing Solutions brochure.<br />

106<br />

106 THE INSTALLATION HANDBOOK 2008


GTEC Ready Reckoners give a<br />

quick guide to the components<br />

and quantities needed to install<br />

a basic length of wall lining<br />

or partition.<br />

All GTEC components can be<br />

purchased or ordered through your<br />

nearest Lafarge drywall stockist.<br />

Product Selector:<br />

GTEC Ready<br />

Reckoners


GTEC READY RECKONERS<br />

Wall Linings: Lafarge GTEC Direct Bond System<br />

Material Calculator – <strong>The</strong>se quantities are based on a 2.4m room height<br />

Wall Lining Length 12.5mm Plasterboard GTEC Universal Bonding Compound<br />

1200mm x 2400mm<br />

25kg Bag<br />

2.88m 2 3kg per m 2<br />

3m 7.2m 2 21.6kg<br />

5m 12m 2 36kg<br />

7m 16.8m 2 50.4kg<br />

Wall Linings: Lafarge GTEC Direct Bond System (GTEC <strong>The</strong>rmal Board)<br />

Material Calculator – <strong>The</strong>se quantities are based on a 2.4m room height<br />

Wall Lining Length 12.5mm Plasterboard GTEC Universal Bonding Compound GTEC Nailable<br />

1200mm x 2400mm 25kg Bag Plugs<br />

2.88m 2 3kg per m 2 100 per box<br />

3m 7.2m 2 21.6kg 6 plugs<br />

5m 12m 2 36kg 10 plugs<br />

7m 16.8m 2 50.4kg 12 plugs<br />

Wall Linings: Lafarge GTEC Independent Wall Lining System<br />

Material Calculator – <strong>The</strong>se quantities are based on a 2.4m room height<br />

Partition 15mm GTEC U Track GTEC C Stud GTEC GTEC Intumescent<br />

Length Plasterboard Length Length Self Tapping Acoustic Sealant Insulation<br />

1200mm x<br />

2400mm 3000mm 2400mm 25mm 0.9 ltr tube: (if required)<br />

2.88m 2 15 lm<br />

3m 7.2m 2 6 lm 14.4 lm 130 screws 0.7 ltr 0.35m 2<br />

5m 12m 2 10 lm 24 lm 215 screws 0.9 ltr 0.45m 2<br />

7m 16.8m 2 14 lm 31.2 lm 300 screws 1.1 ltr 0.55m 2<br />

108 THE INSTALLATION HANDBOOK 2008


Wall Linings: Lafarge GTEC Dryliner System<br />

Material Calculator – <strong>The</strong>se quantities are based on a 2.4m room height, joist width at 600mm<br />

Partition 12.5mm Track GTEC SR Channel GTEC Pan Head GTEC<br />

Length Plasterboard Length Bracket Length Self Tapping Self Tapping Insulation<br />

1200mm x<br />

2400mm 3000mm 100 per box 2400mm 500 per box 1000 per box (if required)<br />

2.88m 2<br />

3m 7.2m 2 6 lm 12 14.4 lm 28 screws 130 screws 7.2m 2<br />

5m 12m 2 10 lm 20 24 lm 52 screws 210 screws 12m 2<br />

7m 16.8m 2 14 lm 26 31.2 lm 70 screws 300 screws 16.8m 2<br />

GTEC Intumescent Acoustic Sealant should be used to seal all gaps at system perimeter<br />

Partitions: Lafarge GTEC Metal Stud System<br />

Material Calculator – <strong>The</strong>se quantities are based on a 2.4m room height<br />

Partition 15mm GTEC U Track GTEC C Stud GTEC GTEC Intumescent<br />

Length Plasterboard Length Length Self Tapping Acoustic Sealant Insulation<br />

1200mm x<br />

2400mm 3000mm 2400mm 25mm 0.9 ltr tube: (if required)<br />

2.88m 2 15 lm<br />

3m 14.4m 2 6 lm 14.4 lm 260 screws 0.7 ltr 7.2m 2<br />

5m 24m 2 10 lm 24 lm 430 screws 0.9 ltr 12m 2<br />

7m 33.6m 2 14 lm 31.2 lm 600 screws 1.1 ltr 16.8m 2<br />

Partitions: Lafarge GTEC Acoustic Homespan System<br />

Material Calculator – <strong>The</strong>se quantities are based on a 2.4m room height<br />

Partition 15mm GTEC U Track GTEC C Stud GTEC GTEC Intumescent<br />

Length Plasterboard Length Length Self Tapping Acoustic Sealant<br />

1200mm x<br />

2400mm 3000mm 2400mm 25mm 0.9 ltr tube:<br />

2.88m 2 15 lm<br />

3m 14.4m 2 6 lm 14.4 lm 260 screws 0.7 ltr<br />

5m 24m 2 10 lm 24 lm 430 screws 0.9 ltr<br />

7m 33.6m 2 14 lm 31.2 lm 600 screws 1.1 ltr<br />

N.B. This material calculator should only be used as a guide - it may not suit all circumstances.<br />

Contact Lafarge Technical Enquiryline for further assistance, on Telephone 01275 377789.<br />

THE INSTALLATION HANDBOOK 2008<br />

109


Floors and Ceilings: Lafarge GTEC Acoustic Floor System<br />

Material Calculator – Quantities are per m 2 for Lafarge GTEC Acoustic Floor System<br />

Lafarge Product Joint Spacing Joint Spacing Joint Spacing<br />

Code Description 400mm 450mm 600mm<br />

RAFC25 GTEC Acoustic Floor Clips 13 clips 11.5 clips 8.5 clips<br />

RAFT50 GTEC Resilient Tape 2.5m 2.25m 1.7m<br />

MFC2330 GTEC Metal Angle 5.0m 4.5m 3.5m<br />

15mm GTEC dB Board 1.0m 2 1.0m 2 1.0m 2<br />

57mm GTEC Trim Head screws with:<br />

18mm T&G chipboard 18 screws 16 screws 12.5 screws<br />

18mm T&G softwood Boarding<br />

(or 63mm GTEC Acoustic Floor<br />

screws with 22mm T&G flooring) 39.5 screws 35 screws 27 screws<br />

GTEC Intumescent Acoustic Sealant<br />

for sealing around skirtings Not calculated by m 2<br />

Material Calculator – Quantities are per m 2 for Lafarge GTEC Ceiling System<br />

Lafarge<br />

Code<br />

Product<br />

Description<br />

RBD3000 GTEC Resilient Bars either 450 centres for 2.7m plasterboard = 2.22m<br />

or 400 centres for 2.4m plasterboard = 2.5m<br />

32DHT GTEC High Thread screws = 7 screws<br />

2 layers 15mm GTEC dB Board = 2.0m2<br />

25DST GTEC Self Tapping screws = 20 screws<br />

45DST GTEC Self Tapping screws = 20 screws<br />

Plus for all systems, GTEC jointing materials and GTEC Universal Sealer, GTEC Intumescent Acoustic Sealant to<br />

ceiling perimeters.<br />

Floors and Ceilings: Lafarge GTEC Dryliner Ceiling System.<br />

Material Calculator – <strong>The</strong>se quantities are based on a 2.4m room height, joist width at 600mm<br />

Partition 12.5mm Track GTEC SR Channel GTEC Pan Head GTEC<br />

Length Plasterboard Length Bracket Length Self Tapping Self Tapping Insulation<br />

1200mm x<br />

2400mm 3000mm 100 per box 2400mm 500 per box 1000 per box (if required)<br />

2.88m 2<br />

3m 7.2m 2 6 lm 24 14.4 lm 28 screws 144 screws 7.2m 2<br />

5m 12m 2 10 lm 40 24 lm 52 screws 240 screws 12m 2<br />

7m 16.8m 2 14 lm 52 31.2 lm 70 screws 336 screws 16.8m 2<br />

110 THE INSTALLATION HANDBOOK 2008


Floors and Ceilings: Lafarge GTEC Suspended MF Ceiling System<br />

Material Calculator – <strong>The</strong>se quantities are per m 2<br />

GTEC Primary Channels at<br />

Lafarge Code Description of Product 1200mm Centres 900mm Centres 600mm Centres<br />

MFCE26<br />

GTEC Edge Channel<br />

(perimeter of room concerned being the accurate figure) 0.6m approx 0.6m approx 0.6m approx<br />

MFCP44 GTEC Primary Channel 0.9m 1.2m 1.8m<br />

MFCC50 GTEC Ceiling Channel at 400mm centres 2.65m 2.65m 2.65m<br />

MFCCLIP 2.2 clip n/a or n/a or<br />

or 14WHSD GTEC Connecting Clip or GTEC Wafer Head Self Drilling screws or 5 screws 6 screws 9 screws<br />

MFC2330 GTEC Metal Angle, per 100mm ceiling drop 0.075m 0.1m 0.15m<br />

11PHSD<br />

GTEC Pan Head Self Drilling screws<br />

(to fix angle hanger to primary channel)<br />

Plus, if required, at the top of each MFC2330 metal angle hanger 2 screws 2 screws 3 screws<br />

MFCCLEAT GTEC Soffit Cleat GTE GTEC GTEC<br />

1 Soffit Cleat 1.25 Soffit Cleat 1.5 Soffit Cleat<br />

Appropriate Nut & Bolt 1Nut & Bolt 1.25 Nut & Bolt 1.5 Nut & Bolt<br />

Plasterboard fixing screws<br />

16 screws per m 2 per Board<br />

(length dependent upon Board thickness)<br />

Plus plasterboard and jointing materials or skim plaster, (plus mineral wool if applicable)<br />

Floors and Ceilings: Lafarge GTEC T-Bar Flat Ceiling and Corridor Systems<br />

Material Calculator – Lafarge GTEC T-Bar Flat Ceiling System<br />

Lafarge Code Quantity per m 2 Single Layer Board Double Layer Board<br />

TE300<br />

GTEC Edge Channel<br />

(perimeter of room concerned being the accurate figure) 0.6m approx. 0.6m approx.<br />

TP3700 GTEC Primary Main T-Bar 0.9m 0.9m<br />

TC1200 GTEC Cross T-Bar 2.65m or 2 1 /2 Cross T’s 2.65m or 2 1 /2 Cross T’s<br />

MF2330<br />

GTEC Metal Angle<br />

Per 100mm ceiling drop 0.075m 0.1m<br />

11PHST500 GTEC Pan Head Self Tapping screws 2 off 2 off<br />

MFCCLEAT GTEC Soffit Cleat 1 off 2 off<br />

Appropriate Nut & Bolt 1 off 2 off<br />

GTEC Plasterboard Solutions 1.05m2 2.10m2<br />

Material Calculator – Lafarge GTEC T-Bar Corridor Ceiling System<br />

Span Length Drop GTEC Corridor GTEC Edge<br />

m 2 m m m Span T’s Qty Channels Qty<br />

18 1.8 10 1 24 8<br />

19 1.9 10 1 24 8<br />

20 2.0 10 1 33 8<br />

Plus for all systems, GTEC jointing materials and GTEC Universal Sealer, GTEC Intumescent Acoustic Sealant to<br />

ceiling perimeters.<br />

N.B. This material calculator should only be used as a guide (T-Bar based on rectangular areas) - it may not suit all circumstances.<br />

Contact Lafarge Technical Enquiryline for further assistance, on Telephone 01275 377789.<br />

THE INSTALLATION HANDBOOK 2008<br />

111


Coverages<br />

Product Pack Size Approximate Coverage per Pack Shelf Life<br />

Jointing Compounds<br />

GTEC Joint Filler 12.5 kg 25m 2 for filling and bedding only 4 months<br />

37m 2 as a bedding coat only 4 months<br />

GTEC Allset Xtra 10 kg 25m 2 for a full taping operation 4 months<br />

10 kg 47m 2 as a bedding coat only 4 months<br />

GTEC Joint Cement 25 kg 55m 2 for a full taping operation 6 months<br />

165m 2 for a finishing coat 6 months<br />

GTEC Joint Cement Xtra 22.5 kg 64m 2 for a full taping operation 6 months<br />

174m 2 for a finishing coat 6 months<br />

GTEC Smartmix 20 kg 45m 2 for a full taping operation 6 months<br />

120m 2 for a finishing coat 6 months<br />

GTEC Smartmix Xtra 20 kg 50m 2 for a full taping operation 6 months<br />

135m 2 for a finishing coat 6 months<br />

GTEC Deco Joint Cement 20 kg 50m 2 for a full taping operation 6 months<br />

135m 2 for a finishing coat 6 months<br />

GTEC Deco Machine 20 kg 50m 2 for a full taping operation 6 months<br />

135m 2 for a finishing coat 6 months<br />

GTEC Deco Filler 12.5 kg 25m 2 for filling and bedding only 4 months<br />

Sealers<br />

GTEC Universal Sealer 10 litres 100m 2 12 months<br />

GTEC Drywall Sealer 10 litres 100m 2 (one coat) 12 months<br />

Adhesives & Renders<br />

70m 2 (two coats) 12 months<br />

GTEC Ecoat 25 kg 5m 2 when used as a parge coat render 6 months<br />

GTEC Universal Bonding Compound 25 kg 8m 2 direct bonded internal walls 5 months<br />

4m 2 direct bonded external walls 5 months<br />

GTEC Drywall Adhesive 5 litres 50m 2 12 months<br />

GTEC Cove Adhesive 12.5 kg 33 linear metres of cove 4 months<br />

Accessories<br />

GTEC Intumescent Acoustic Sealant 0.9 litres<br />

32 linear metres per litre,<br />

based on 6mm bead 12 months<br />

0.38 litres 32 linear metres per litre,<br />

based on 6mm bead 12 months<br />

GTEC Intumescent Acoustic Sealant 0.6 litres<br />

32 linear metres per litre,<br />

(foil refill) based on 6mm bead 12 months<br />

Storage Notes<br />

<strong>The</strong> above products should be stored in dry, well<br />

ventilated conditions with a minimum temperature of<br />

5°C. <strong>Timber</strong> platforms or pallets should be laid to<br />

keep products clear of the floor.<br />

Stock to be rotated, using the oldest first.<br />

<strong>The</strong> absorption of moisture, by any gypsum based<br />

powder product, shortens the setting time and may<br />

reduce its in service strength.<br />

112 THE INSTALLATION HANDBOOK 2008

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