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dk nkf - Nordisk Konservatorforbund Danmark

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Figure 4. Sketch of the design of the upper part of an I-beam<br />

All the plates and angles that made up the I-beams<br />

had slightly changed shape during the life of the<br />

bridge so that once they had been dismantled they<br />

no longer fitted perfectly together. When a rivet is<br />

fitted the shank is squeezed so that it completely<br />

fills the hole it is in. This is an important part of the<br />

strength of the system and it is more easily achieved<br />

when all holes line up properly. Therefore, the Ibeams<br />

were initially reconstructed using bolts in<br />

each alternate hole.<br />

Once this had been done the empty holes could be<br />

reamed to ensure a perfect fit for the new rivets.<br />

Once these holes had been re-riveted the bolts were<br />

removed to allow reaming and re-riveting of the<br />

remaining holes.<br />

Figure 5. Metal stitching castings<br />

208<br />

Figure 6. I-beam re-constructed using bolts in alternate holes<br />

The metal-sprayed surface was over coated with<br />

two-pack epoxy paint with a top coat of two-pack<br />

urethane paint.<br />

The cast-iron columns that support the bridge deck<br />

were hydro-blasted to HB2½ and given the same<br />

paint system as the metal-sprayed elements that<br />

had been treated in the workshop. Temporary dams<br />

Figure 7. Re-riveting an I-beam<br />

Figure 8. A fully conserved I-beam

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