TDW Qualification Plan - T.D. Williamson, Inc.

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Appendix 10 (Continued) Field Audit Questionnaire/<strong>TDW</strong> Services Technicians (Hot Tapping & Plugging) 8a. Are manuals available with technician 8b. Does technician use them 9. Check that measurement cards are being used and dimensions properly taken and filled out on the card. 10. Check for proper alignment of tapping machine. 11. Correct cutter speed in relation to cutter size. 12. Proper purging of adapter. 13a. Is tapping machine working correctly 13b. Is maintenance required 14. Does technician keep contact with customer during work and advise him of progress Also, observe in what manner he does keep this contact. 15. After completion of hot tap, is proper care taken while venting tapping adapter 16. Was the proper sequence of steps followed in reentry / LOCK-O-RING ® Plug recovery 17. When a STOPPLE ® plugging operation is required, check for installation of STOPPLE ® equipment. 18. Is sealing element correct I.D., based on information from customer and coupon 19. Is oil leaking out of observation hole on hydraulic cylinder 20. Are bypasses (if installed) opened before STOPPLE ® Plugging Heads are set in line and air properly vented 21. Is the setting of the plugging heads performed as described in the manual Pub. No. S2A (i.e., use of bar clamp and possible movement of bar while venting isolation section) 22a. Is isolated section properly vented to atmosphere 22b. Has it been discussed with customer so that no hazardous gases are vented in the atmosphere without customer approval Yes No 40
Appendix 10 (Continued) Audit Questionnaire/<strong>TDW</strong> Services Technicians (Hot Tapping & Plugging) 23a.Before pipe is cut, has there been a check for leakage past the sealing elements; and, if so, what has been done to correct it List Corrective Actions: 23b. Has the cold cutting operation been discussed with the customer before the cut begins 24. Does the customer check for explosion-proof condition before welders make tie-in (This is a customer responsibility, but a comment from the technician in case this is not done would prove to be very helpful). 25. After customer has performed tie-in work, does technician use proper method of line fill and pressure equalization 26. Check for correct sequence of STOPPLE ® Plugging Head removal. 27. Closing of SANDWICH ® Valves. 28. Proper de-pressurizing of bypass (if any). 29. De-pressurizing of STOPPLE ® Plugging Head Housing. 30. Proper preparation of LOCK-O-RING ® Plug installation in tapping machine adapter. 31. Checking and listing the correct dimension on card in regard to LOCK-O-RING ® Plug setting. 32. Check to see that Technician has LOCK-O-RING ® Plug completely retracted into the tapping adapter. 33. Is there an external bypass 34. Does technician use procedures as listed in technician manual 35. Check to see if SHORTPLUG or LOCK-O-RING ® Plug is in secure position (down and final up). Yes No 41
Page 1 and 2: TDW Pub. No. 70-223-0201 Originatio
Page 3 and 4: Table of Contents Paragraph Title P
Page 5 and 6: TDW Services, Inc. (“TDW”) Oper
Page 7 and 8: DI Analysis: An analysis that explo
Page 9 and 10: appurtenance that has been temporar
Page 11 and 12: 4.3 Overview TDW field technicians
Page 13 and 14: 4.8 Schedule Monitor/Record Keeper
Page 15 and 16: 7.0 Interval for Evaluation and Re-
Page 17 and 18: 11.0 Revision History Document Cont
Page 19 and 20: Appendices 15
Page 21 and 22: Administration 17
Page 23 and 24: APPENDIX 2 Abnormal Operating Condi
Page 25 and 26: APPENDIX 3 Prevention of Accidental
Page 27 and 28: APPENDIX 5 Technician Database TDW
Page 29 and 30: Materials Handling and Storing Pers
Page 31 and 32: APPENDIX 7 Field Audit Questionnair
Page 33 and 34: APPENDIX 7 (Continued) TDW Services
Page 35 and 36: Hot Tapping & Plugging 31
Page 37 and 38: APPENDIX 9 Knowledge & Skills Inven
Page 39 and 40: APPENDIX 9 (Continued) Knowledge &
Page 41 and 42: APPENDIX 9 (Continued) Knowledge &
Page 43: APPENDIX 10 Field Audit Questionnai
Page 47 and 48: APPENDIX 11 Directed/Observed Form
Page 49 and 50: APPENDIX 13 TDW Services - Hot Tapp
Page 51 and 52: NOTE: COMPLETE ALL AREAS HIGHLIGHTE
Page 53 and 54: TDW TECHNICIAN PROMOTION EVALUATION
Page 55 and 56: B. 0 Written and/or Verbal Commenda
Page 59 and 60: TDW TECHNICIAN PROMOTION EVALUATION
Page 61 and 62: C. 0 Observance shows good customer
Page 65 and 66: Composite Wrap Installation 61
Page 67 and 68: APPENDIX 14 Knowledge & Skills Inve
Page 69 and 70: Appendix 15 (Continued) Field Audit
Page 73 and 74: Launch or Receive Pipeline Pigs and
Page 75 and 76: APPENDIX 18 TDW Pipeline Services K
Page 77 and 78: APPENDIX 19 Field Audit Questionnai
Page 81 and 82: APPENDIX 22 TDW Services - Pigging
Page 83 and 84: APPENDIX 22 (Continued) TDW Service
Page 85 and 86: Welding on Pipelines 81
Page 87 and 88: APPENDIX 23 TDW Services - Maintena
Page 89 and 90: APPENDIX 23 (Continued) TDW Service
Page 91 and 92: Suspension of Qualification 87
Page 93 and 94: APPENDIX 24 Suspension of Qualifica
Page 95 and 96:
Exam Review 91
Page 97 and 98:
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