TDW Qualification Plan - T.D. Williamson, Inc.

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APPENDIX 9 (Continued) Knowledge & Skills Inventory KNOWLEDGE/SKILLS INVENTORY (Hot Tapping & Plugging) Hot Tapping and Plugging Master Technician HT&P Application Orientation: Gain operator capability through intensive field training. Equipment: Sales Order Job Description Supervisor Date High-Temperature job > 400° F High-Temperature job > 400° F Large Diameter Folding Plugging >30" STOPPLE ® Plugging > 36" STOPPLE ® Plugging >500 psi Tapping >1200 psi Freeze Plug Special Applications Troubleshooting High-Temperature job < 4" ; >14" Gas Liquid LPG Hi-Flow Other Pipeline Medium Pressure Temperature Equipment Orientation: Qualify performance of maintenance and repair and diagnostics. Equipment: Approval* Date Equipment: Approval* Date High-Temperature job (all) 904 Freeze Plug Equipment Orientation: Describe the operation and procedures a technician will follow for service jobs requiring the following equipment or applications. Equipment: Approval* Date High-Temperature job (all) STOPPLE ® Plugging >500 psi STOPPLE ® Plugging > 36" Tapping > 1480 PSI Freeze Plug Troubleshooting Approval* = Approved by Technical Services personnel TDW Services TDW Services - 235 (Rev. 6/03) 38
APPENDIX 10 Field Audit Questionnaire for TDW Services Hot Tapping & Plugging Technicians Performing Work on Job Site PURPOSE To verify that at certain intervals the technicians, while working in the field covered tasks, follow the instructions as provided by TDW manuals and procedures. Variations will be listed and need to be discussed with the immediate supervisor and the technician who performed the job. 1. Has technician received proper instructions from his immediate supervisor 2. Does technician have a clear understanding of what the job entails 3. Has technician discussed the project with the customer, and is there a clear understanding of what is expected from TDW and from the customer 4. Has technician reviewed HSE issues by completing TDW’s Pre- Job Site Assessment form and received clearance from the customer’s Safety Representative 5a. Has fitting installation received inspection, including pressure test 5b. Is there written evidence of a pressure test If not, technician has to initiate this test. 6a. Has technician checked for proper installation (gaskets, correct centering) of equipment, including SANDWICH ® Valve and cutter 6b. In the case of LOCK-O-RING ® Flanges, has technician checked free movement of LOCK-O-RING ® Segments, counted turns of segment screws, took dimensions of face of flanges, and properly listed on measuring card 7. Is TDW equipment in proper condition (This reflects the care at the Service Center and transport.) Yes No 39
Page 1 and 2: TDW Pub. No. 70-223-0201 Originatio
Page 3 and 4: Table of Contents Paragraph Title P
Page 5 and 6: TDW Services, Inc. (“TDW”) Oper
Page 7 and 8: DI Analysis: An analysis that explo
Page 9 and 10: appurtenance that has been temporar
Page 11 and 12: 4.3 Overview TDW field technicians
Page 13 and 14: 4.8 Schedule Monitor/Record Keeper
Page 15 and 16: 7.0 Interval for Evaluation and Re-
Page 17 and 18: 11.0 Revision History Document Cont
Page 19 and 20: Appendices 15
Page 21 and 22: Administration 17
Page 23 and 24: APPENDIX 2 Abnormal Operating Condi
Page 25 and 26: APPENDIX 3 Prevention of Accidental
Page 27 and 28: APPENDIX 5 Technician Database TDW
Page 29 and 30: Materials Handling and Storing Pers
Page 31 and 32: APPENDIX 7 Field Audit Questionnair
Page 33 and 34: APPENDIX 7 (Continued) TDW Services
Page 35 and 36: Hot Tapping & Plugging 31
Page 37 and 38: APPENDIX 9 Knowledge & Skills Inven
Page 39 and 40: APPENDIX 9 (Continued) Knowledge &
Page 41: APPENDIX 9 (Continued) Knowledge &
Page 45 and 46: Appendix 10 (Continued) Audit Quest
Page 47 and 48: APPENDIX 11 Directed/Observed Form
Page 49 and 50: APPENDIX 13 TDW Services - Hot Tapp
Page 51 and 52: NOTE: COMPLETE ALL AREAS HIGHLIGHTE
Page 53 and 54: TDW TECHNICIAN PROMOTION EVALUATION
Page 55 and 56: B. 0 Written and/or Verbal Commenda
Page 59 and 60: TDW TECHNICIAN PROMOTION EVALUATION
Page 61 and 62: C. 0 Observance shows good customer
Page 65 and 66: Composite Wrap Installation 61
Page 67 and 68: APPENDIX 14 Knowledge & Skills Inve
Page 69 and 70: Appendix 15 (Continued) Field Audit
Page 73 and 74: Launch or Receive Pipeline Pigs and
Page 75 and 76: APPENDIX 18 TDW Pipeline Services K
Page 77 and 78: APPENDIX 19 Field Audit Questionnai
Page 81 and 82: APPENDIX 22 TDW Services - Pigging
Page 83 and 84: APPENDIX 22 (Continued) TDW Service
Page 85 and 86: Welding on Pipelines 81
Page 87 and 88: APPENDIX 23 TDW Services - Maintena
Page 89 and 90: APPENDIX 23 (Continued) TDW Service
Page 91 and 92: Suspension of Qualification 87
Page 93 and 94:
APPENDIX 24 Suspension of Qualifica
Page 95 and 96:
Exam Review 91
Page 97 and 98:
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TDW Qualification Plan - T.D. Williamson, Inc.

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