TDW Qualification Plan - T.D. Williamson, Inc.

More documents

Recommendations

Info

MichCon SAP SO Cal 610 6.1 Appendix 1: T.D. Williamson Operator Qualification Plan - Current Covered Task List Covered Task Description Evaluation Interval, Method Span of Control TDW B31Q API Veriforce MEA Hot Tapping and Plugging Abnormal operating conditions general (NCCER) AOCF_1 Prevention of accidental release of gas Composite material repair sleeve Launch a pipeline pig or instrument pig Receive a pipeline pig or instrument pig Inspection for Physical damage to buried or submerged pipeline Measuring with a Pit Gauge Insert and remove Coupons Perform Internal Corrosion Mediation Prep Surface for Coating Visual inspection of a surface Use of Probe equipment Pressure Test 36 months P & W/O 1:2 or 1.1* CT 50, T 50, D 50 1081, 1091, 1111, 1131 36 months W/O - CT 50 - 40.6, 40.7, 40.8, 40.9, 40.91 Gas Liquids 611, 612 201 1414, 1425, 1426 1414.03 1425.01 1426.02 1426.02.01 1426.02.02 36 months P & W/O 1:2 CT 50 - - - CTS2011 2011.01 36 months P & W/O 1:2 W 50 1061 40.3 705, 706 1432 1432.04 36 months P & W/O 1:2 LR 50 - 29.1 36 months P & W/O 1:2 LR 50 - 29.2 36 months P & W/O 1:1 - 0211, 0201, 0151 36 months P & W/O 1:1 - 0211 8.1 36 months P & W/O 1:1 CT50 0131 10.1 36 months P & W/O 1:3 - 1021 11 36 months P & W/O 1:5 - 36 months P & W/O 1:1 - 0991, 1001, 1011 0211, 0201, 0151 5.1 13.4 15.1 36 months P & W/O 1:1 - 1291 16.1 36 months 0561, P & W/O 1:2 - 0571, 0581 Welding As specified 1:0 - 0801 42 Install Mechanical Clamps and Sleeves 36 months P & W/O 1:2 - 1041 *Based on Operator 18
APPENDIX 2 Abnormal Operating Conditions (AOCs) INTRODUCTION The United States Department of Transportation, in adherence to the Pipeline Safety Act of 1992 and the accountable Pipeline Safety and Partnership Act of 1996, requires maintenance personnel to recognize and react properly to abnormal operating conditions. Abnormal operating conditions are defined as a pipeline condition — identified by the operator — that may indicate a component malfunction, or a deviation from normal operations. The malfunction or deviation may: 1. Indicate a condition exceeding design limits; or 2. Result in a hazard(s) to persons, property, or the environment. TDW technicians should recognize the following conditions as being abnormal: 1. Apparent unplanned release of a pipeline fluid (gas or liquid). T.D. Williamson hot tapping and plugging equipment is designed to contain pressurized products. 2. Fire or explosion. 3. Obvious misalignment of the equipment attached to the pipeline facility (fittings, valves, adapters, tapping machines, plugging machines, clamps, etc.). 4. Out-of-date elastomers. 5. Malfunction of the equipment or fittings attached to the pipeline facility. 6. Presence of pipeline pressures exceeding the design limits of the fittings or equipment. 7. Unplanned flow rates. 8. Obvious physical damage to equipment or the pipeline facility. 9. Activation of safety devices. 10. Unplanned status (start up, shut down, open valves, etc.). 11. Interruption of communication. 12. Inadequate odorization of gas or reports of odor. 13. Actual pipeline conditions differ from information on technician’s job info sheet. When abnormal operating conditions exist, the Technician shall: 1. Stop operations and inform project site manager. 2. Follow safety regulations and procedures agreed to with the Pipeline Operator prior to the operation. 3. Take appropriate corrective actions. 4. Inform project site manager and stop working on his portion of the job if the above steps have not corrected the condition. TDW Services Technicians are trained to recognize abnormal operating conditions. Detailed information on Abnormal Operating Conditions is contained in TDW Services training materials for specific machines and applications. 19
Page 1 and 2: TDW Pub. No. 70-223-0201 Originatio
Page 3 and 4: Table of Contents Paragraph Title P
Page 5 and 6: TDW Services, Inc. (“TDW”) Oper
Page 7 and 8: DI Analysis: An analysis that explo
Page 9 and 10: appurtenance that has been temporar
Page 11 and 12: 4.3 Overview TDW field technicians
Page 13 and 14: 4.8 Schedule Monitor/Record Keeper
Page 15 and 16: 7.0 Interval for Evaluation and Re-
Page 17 and 18: 11.0 Revision History Document Cont
Page 19 and 20: Appendices 15
Page 21: Administration 17
Page 25 and 26: APPENDIX 3 Prevention of Accidental
Page 27 and 28: APPENDIX 5 Technician Database TDW
Page 29 and 30: Materials Handling and Storing Pers
Page 31 and 32: APPENDIX 7 Field Audit Questionnair
Page 33 and 34: APPENDIX 7 (Continued) TDW Services
Page 35 and 36: Hot Tapping & Plugging 31
Page 37 and 38: APPENDIX 9 Knowledge & Skills Inven
Page 39 and 40: APPENDIX 9 (Continued) Knowledge &
Page 41 and 42: APPENDIX 9 (Continued) Knowledge &
Page 43 and 44: APPENDIX 10 Field Audit Questionnai
Page 45 and 46: Appendix 10 (Continued) Audit Quest
Page 47 and 48: APPENDIX 11 Directed/Observed Form
Page 49 and 50: APPENDIX 13 TDW Services - Hot Tapp
Page 51 and 52: NOTE: COMPLETE ALL AREAS HIGHLIGHTE
Page 53 and 54: TDW TECHNICIAN PROMOTION EVALUATION
Page 55 and 56: B. 0 Written and/or Verbal Commenda
Page 59 and 60: TDW TECHNICIAN PROMOTION EVALUATION
Page 61 and 62: C. 0 Observance shows good customer
Page 65 and 66: Composite Wrap Installation 61
Page 67 and 68: APPENDIX 14 Knowledge & Skills Inve
Page 69 and 70: Appendix 15 (Continued) Field Audit
Page 71 and 72: APPENDIX 16 Directed/Observed Form
Page 73 and 74:
Launch or Receive Pipeline Pigs and
Page 75 and 76:
APPENDIX 18 TDW Pipeline Services K
Page 77 and 78:
APPENDIX 19 Field Audit Questionnai
Page 79 and 80:
APPENDIX 20 Directed/Observed Form
Page 81 and 82:
APPENDIX 22 TDW Services - Pigging
Page 83 and 84:
APPENDIX 22 (Continued) TDW Service
Page 85 and 86:
Welding on Pipelines 81
Page 87 and 88:
APPENDIX 23 TDW Services - Maintena
Page 89 and 90:
APPENDIX 23 (Continued) TDW Service
Page 91 and 92:
Suspension of Qualification 87
Page 93 and 94:
APPENDIX 24 Suspension of Qualifica
Page 95 and 96:
Exam Review 91
Page 97 and 98:
This page intentionally left blank
show all

TDW Qualification Plan - T.D. Williamson, Inc.

Create successful ePaper yourself

Delete template?

Save as template?