maintenance - Polaris
maintenance - Polaris maintenance - Polaris
MAINTENANCE Gearcases Transmission (Main Gearcase) Oil Change The drain plug is located on the bottom of the transmission. Access the drain plug through the drain hole in the skid plate. Refer to the Gearcase Specifications Chart on page 59 for recommended lubricants, capacities and torque specifications. 1. Remove the fill plug. 2. Place a drain pan under the drain plug. 3. Remove the drain plug. Drain the oil. 4. Wipe the magnetic end of the drain Drain Plug plug clean to remove accumulated metallic filings. 5. After the oil has drained completely, install a new sealing washer. 6. Reinstall the drain plug. Torque to specification. 7. Add the recommended oil as needed. Do not overfill. 8. Reinstall the fill plug. Torque to specification. 9. Check for leaks. 10. Dispose of used oil properly. 60
MAINTENANCE Gearcases Front Gearcase Always check and change the front gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 48. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart on page 59 for recommended lubricants, capacities and torque specifications. See page 100 for the part numbers of Polaris products. Oil Check The front gearcase fill plug is located on the right side of the front gearcase. 1. Position the vehicle on a level surface. 2. Remove the fill plug. Check the oil level. 3. Add the recommended oil as needed. 4. Reinstall the fill plug. Torque to specification. Oil Change 1. Support the vehicle securely with a jackstand. 2. Remove the front tire on the driver's side. 3. Remove the fill plug. Drain Plug Fill Plug 4. Place a drain pan under the drain plug on the bottom right-hand side. 5. Remove the drain plug. Drain the oil. 6. Clean the drain plug. Reinstall the drain plug. Torque to specification. 7. Add the recommended oil. 8. Reinstall the fill plug. Torque to specification. 9. Check for leaks. 10. Discard used oil properly. 61
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- Page 22 and 23: FEATURES AND CONTROLS Component Loc
- Page 24 and 25: FEATURES AND CONTROLS Console Indic
- Page 26 and 27: FEATURES AND CONTROLS Gear Selector
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- Page 30 and 31: FEATURES AND CONTROLS Roll-Over Pro
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- Page 34 and 35: OPERATION Starting the Engine 1. Al
- Page 36 and 37: OPERATION Driving Procedure 1. Wear
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- Page 42 and 43: OPERATION Driving in Reverse Follow
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- Page 46 and 47: OPERATION Dumping the Cargo Box 1.
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- Page 58 and 59: MAINTENANCE Engine Oil Always check
- Page 60 and 61: MAINTENANCE Engine Oil Oil and Filt
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- Page 66 and 67: MAINTENANCE Spark Plugs Spark Plug
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- Page 70 and 71: MAINTENANCE Cooling System Overflow
- Page 72 and 73: MAINTENANCE Polaris Variable Transm
- Page 74 and 75: MAINTENANCE Vehicle Immersion NOTIC
- Page 76 and 77: MAINTENANCE Filter Systems Breather
- Page 78 and 79: MAINTENANCE Spark Arrestor WARNING
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- Page 84 and 85: MAINTENANCE Suspension Adjustments
- Page 86 and 87: MAINTENANCE Tires Wheel Removal 1.
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- Page 90 and 91: MAINTENANCE Battery WARNING Battery
- Page 92 and 93: MAINTENANCE Battery Battery Install
- Page 94 and 95: MAINTENANCE Battery Battery Chargin
- Page 96 and 97: MAINTENANCE Cleaning and Storage Wa
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- Page 102 and 103: SPECIFICATIONS RANGER 400 HO Maximu
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- Page 110 and 111: WARRANTY LIMITED WARRANTY Polaris S
- Page 112 and 113: WARRANTY LIMITATIONS OF WARRANTIES
MAINTENANCE<br />
Gearcases<br />
Transmission (Main Gearcase)<br />
Oil Change<br />
The drain plug is located on the bottom of the transmission. Access the<br />
drain plug through the drain hole in the skid plate. Refer to the Gearcase<br />
Specifications Chart on page 59 for recommended lubricants, capacities<br />
and torque specifications.<br />
1. Remove the fill<br />
plug.<br />
2. Place a drain pan<br />
under the drain<br />
plug.<br />
3. Remove the drain<br />
plug. Drain the oil.<br />
4. Wipe the magnetic<br />
end of the drain<br />
Drain Plug<br />
plug clean to<br />
remove accumulated<br />
metallic filings.<br />
5. After the oil has drained completely, install a new sealing washer.<br />
6. Reinstall the drain plug. Torque to specification.<br />
7. Add the recommended oil as needed. Do not overfill.<br />
8. Reinstall the fill plug. Torque to specification.<br />
9. Check for leaks.<br />
10. Dispose of used oil properly.<br />
60