maintenance - Polaris
maintenance - Polaris maintenance - Polaris
MAINTENANCE Periodic Maintenance Chart E Item Maintenance Interval (whichever comes first) Hours Calendar Miles (Km) Remarks Fuel system 100 H 12 M - Check for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; replace lines every two years Fuel filter 100 H 12 M - Replace yearly Radiator (in applicable) 100 H 12 M - Inspect; clean external surfaces Cooling Hoses 100 H 12 M - Inspect for leaks Engine mounts 100 H 12 M - Inspect Exhaust muffler/ 100 H 12 M - Inspect pipe E Spark plug 100 H 12 M - Inspect; replace as needed Ignition timing E 100 H 12 M - Inspect Wiring 100 H 12 M - Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. Clutches (drive and driven) Front wheel bearings 100 H 12 M - Inspect; clean; replace worn parts 100 H 12 M - Inspect; replace as needed Brake fluid 200 H 24 M - Change every two years Spark arrestor 300 H 36 M - Clean out Idle speed - Adjust as needed Toe adjustment - Inspect periodically; adjust when parts are replaced Auxiliary brake (if equipped) - Inspect daily; adjust as needed Headlight aim - Adjust as needed Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service. Have an authorized Polaris dealer perform these services. 52
MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 48, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval. Item Lube Method Engine Oil PS-4 PLUS Performance See page 55. Synthetic 2W-50 Brake Fluid DOT 4 See page 78. Main Gearcase Oil (Transmission) Front Gearcase Oil Front Prop Shaft Yoke Premium AGL Synthetic Gearcase Lube Premium Demand Drive Hub Fluid Polaris Premium U-Joint Lube See page 59. See page 61. Locate fittings and grease (3 pumps maximum). Prop Shaft U-Joint 53
- Page 6 and 7: POLARIS, THE WAY OUT and RANGER are
- Page 8 and 9: INTRODUCTION The RANGER is an off-r
- Page 10 and 11: INTRODUCTION Vehicle Identification
- Page 12 and 13: SAFETY Safety Labels and Locations
- Page 14 and 15: SAFETY Operator Safety WARNING Seri
- Page 16 and 17: SAFETY Operator Safety • Never op
- Page 18 and 19: SAFETY Operator Safety WARNING Fail
- Page 20 and 21: SAFETY Operator Safety Operating on
- Page 22 and 23: FEATURES AND CONTROLS Component Loc
- Page 24 and 25: FEATURES AND CONTROLS Console Indic
- Page 26 and 27: FEATURES AND CONTROLS Gear Selector
- Page 28 and 29: FEATURES AND CONTROLS Seat Belts Th
- Page 30 and 31: FEATURES AND CONTROLS Roll-Over Pro
- Page 32 and 33: OPERATION Break-In Period Engine an
- Page 34 and 35: OPERATION Starting the Engine 1. Al
- Page 36 and 37: OPERATION Driving Procedure 1. Wear
- Page 38 and 39: OPERATION Driving Uphill Whenever t
- Page 40 and 41: OPERATION Driving Through Water You
- Page 42 and 43: OPERATION Driving in Reverse Follow
- Page 44 and 45: OPERATION Hauling Cargo WARNING Hau
- Page 46 and 47: OPERATION Dumping the Cargo Box 1.
- Page 48 and 49: OPERATION Parking the Vehicle 1. Ap
- Page 50 and 51: OPERATION All Wheel Drive (AWD) Loc
- Page 52 and 53: MAINTENANCE Periodic Maintenance Ch
- Page 54 and 55: MAINTENANCE Periodic Maintenance Ch
- Page 58 and 59: MAINTENANCE Engine Oil Always check
- Page 60 and 61: MAINTENANCE Engine Oil Oil and Filt
- Page 62 and 63: MAINTENANCE Engine Oil Oil and Filt
- Page 64 and 65: MAINTENANCE Gearcases Transmission
- Page 66 and 67: MAINTENANCE Spark Plugs Spark Plug
- Page 68 and 69: MAINTENANCE Cooling System The engi
- Page 70 and 71: MAINTENANCE Cooling System Overflow
- Page 72 and 73: MAINTENANCE Polaris Variable Transm
- Page 74 and 75: MAINTENANCE Vehicle Immersion NOTIC
- Page 76 and 77: MAINTENANCE Filter Systems Breather
- Page 78 and 79: MAINTENANCE Spark Arrestor WARNING
- Page 80 and 81: MAINTENANCE Throttle System WARNING
- Page 82 and 83: MAINTENANCE Brakes The front and re
- Page 84 and 85: MAINTENANCE Suspension Adjustments
- Page 86 and 87: MAINTENANCE Tires Wheel Removal 1.
- Page 88 and 89: MAINTENANCE Lights Headlight Beam A
- Page 90 and 91: MAINTENANCE Battery WARNING Battery
- Page 92 and 93: MAINTENANCE Battery Battery Install
- Page 94 and 95: MAINTENANCE Battery Battery Chargin
- Page 96 and 97: MAINTENANCE Cleaning and Storage Wa
- Page 98 and 99: MAINTENANCE Cleaning and Storage Ch
- Page 100 and 101: MAINTENANCE Cleaning and Storage St
- Page 102 and 103: SPECIFICATIONS RANGER 400 HO Maximu
- Page 104 and 105: POLARIS PRODUCTS Part Number Descri
MAINTENANCE<br />
Lubrication Recommendations<br />
Check and lubricate all components at the intervals outlined in the Periodic<br />
Maintenance Chart beginning on page 48, or more often under<br />
severe use, such as wet or dusty conditions. Items not listed in the chart<br />
should be lubricated at the general lubrication interval.<br />
Item Lube Method<br />
Engine Oil<br />
PS-4 PLUS Performance See page 55.<br />
Synthetic 2W-50<br />
Brake Fluid DOT 4 See page 78.<br />
Main Gearcase Oil<br />
(Transmission)<br />
Front Gearcase Oil<br />
Front Prop Shaft Yoke<br />
Premium AGL Synthetic<br />
Gearcase Lube<br />
Premium Demand Drive Hub<br />
Fluid<br />
<strong>Polaris</strong> Premium U-Joint<br />
Lube<br />
See page 59.<br />
See page 61.<br />
Locate fittings and grease<br />
(3 pumps maximum).<br />
Prop Shaft U-Joint<br />
53
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