maintenance - Polaris

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POLARIS PRODUCTS Part Number Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil (qt.) 2876245 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil (gal.) Gearcase / Transmission Lubricants 2873602 Premium AGL Synthetic Gearcase Lubricant (qt.) 2873603 Premium AGL Synthetic Gearcase Lube (gal.) 2871653 Premium ATV Angle Drive Fluid (8 oz.) 2872276 Premium ATV Angle Drive Fluid (2.5 gal.) 2870465 Pump for Gallon Jug 2871654 Premium Demand Drive Hub Fluid (8 oz.) 2872277 Premium Demand Drive Hub Fluid (2.5 gal.) Coolant 2871323 60/40 Coolant (gal.) 2871534 60/40 Coolant (qt.) Grease / Specialized Lubricants 2871312 Grease Gun Kit, Premium All Season (3 oz.) 2871322 Premium All Season Grease (3 oz. cartridge) 2871423 Premium All Season Grease (14 oz. cartridge) 2871460 Starter Drive Grease (2 oz.) 2871515 Premium U-Joint Lube (3 oz.) 2871551 Premium U-Joint Lube (14 oz.) 2871329 Dielectric Grease (Nyogel TM ) 2872073 Chain Lube, Aerosol (6.25 oz.) 2872348 Chain Lube, Aerosol (16 oz.) Additives / Miscellaneous 2871326 Carbon Clean Plus (12 oz.) 2870652 Fuel Stabilizer (16 oz.) 2872189 DOT 4 Brake Fluid 2872893 Engine Degreaser (12 oz.) 2871956 Loctite TM 565 Thread Sealant 2871076 <strong>Polaris</strong> Battery Tender TM Charger 100
Drive Belt Wear/Burn TROUBLESHOOTING Possible Cause Driving onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM or ground speed (3-7 MPH) Insufficient warm-up at low ambient temperatures Slow/easy clutch engagement Towing/pushing at low RPM/low ground speed Utility use/plowing Stuck in mud or snow Climbing over large objects from a stopped position Belt slippage from water or snow ingestion into the PVT system Clutch malfunction Poor engine performance Slippage from failure to warm up belt Wrong or missing belt Solution Use low range during loading. Use low range. See warnings on page 34. Drive at a higher speed or use low range more frequently. See page 68. Warm the engine at least 5 minutes. With the transmission in neutral, advance the throttle to about 1/8 throttle in short bursts, 5 to 7 times. The belt will become more flexible and prevent belt burning. Use the throttle quickly and effectively. Use low range only. Use low range only. Shift the transmission to low range and carefully use fast, aggressive throttle application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Shift the transmission to low range and carefully use fast, brief, aggressive throttle application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Dry out the PVT. See page 69. Inspect clutch seals for damage if repeated leaking occurs. See your <strong>Polaris</strong> dealer. Check for fouled plugs or foreign material in fuel tank or fuel lines. See your dealer. Always warm up the belt by operating below 30 mph for one mile (5 miles or more when temperature is below freezing). Install the recommended belt. Improper break-in Always break in a new belt and/or clutch. See pages 27 and 68. 101
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Pantone 426C Improper vehicle use c
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POLARIS, THE WAY OUT and RANGER are
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INTRODUCTION The RANGER is an off-r
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INTRODUCTION Vehicle Identification
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SAFETY Safety Labels and Locations
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SAFETY Operator Safety WARNING Seri
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SAFETY Operator Safety • Never op
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SAFETY Operator Safety WARNING Fail
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SAFETY Operator Safety Operating on
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FEATURES AND CONTROLS Component Loc
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FEATURES AND CONTROLS Console Indic
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FEATURES AND CONTROLS Gear Selector
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FEATURES AND CONTROLS Seat Belts Th
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FEATURES AND CONTROLS Roll-Over Pro
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OPERATION Break-In Period Engine an
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OPERATION Starting the Engine 1. Al
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OPERATION Driving Procedure 1. Wear
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OPERATION Driving Uphill Whenever t
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OPERATION Driving Through Water You
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OPERATION Driving in Reverse Follow
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OPERATION Hauling Cargo WARNING Hau
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OPERATION Dumping the Cargo Box 1.
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OPERATION Parking the Vehicle 1. Ap
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OPERATION All Wheel Drive (AWD) Loc
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MAINTENANCE Periodic Maintenance Ch
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Page 56 and 57: MAINTENANCE Periodic Maintenance Ch
Page 58 and 59: MAINTENANCE Engine Oil Always check
Page 60 and 61: MAINTENANCE Engine Oil Oil and Filt
Page 62 and 63: MAINTENANCE Engine Oil Oil and Filt
Page 64 and 65: MAINTENANCE Gearcases Transmission
Page 66 and 67: MAINTENANCE Spark Plugs Spark Plug
Page 68 and 69: MAINTENANCE Cooling System The engi
Page 70 and 71: MAINTENANCE Cooling System Overflow
Page 72 and 73: MAINTENANCE Polaris Variable Transm
Page 74 and 75: MAINTENANCE Vehicle Immersion NOTIC
Page 76 and 77: MAINTENANCE Filter Systems Breather
Page 78 and 79: MAINTENANCE Spark Arrestor WARNING
Page 80 and 81: MAINTENANCE Throttle System WARNING
Page 82 and 83: MAINTENANCE Brakes The front and re
Page 84 and 85: MAINTENANCE Suspension Adjustments
Page 86 and 87: MAINTENANCE Tires Wheel Removal 1.
Page 88 and 89: MAINTENANCE Lights Headlight Beam A
Page 90 and 91: MAINTENANCE Battery WARNING Battery
Page 92 and 93: MAINTENANCE Battery Battery Install
Page 94 and 95: MAINTENANCE Battery Battery Chargin
Page 96 and 97: MAINTENANCE Cleaning and Storage Wa
Page 98 and 99: MAINTENANCE Cleaning and Storage Ch
Page 100 and 101: MAINTENANCE Cleaning and Storage St
Page 102 and 103: SPECIFICATIONS RANGER 400 HO Maximu
Page 106 and 107: TROUBLESHOOTING Engine Doesn't Turn
Page 108 and 109: TROUBLESHOOTING Engine Stops or Los
Page 110 and 111: WARRANTY LIMITED WARRANTY Polaris S
Page 112 and 113: WARRANTY LIMITATIONS OF WARRANTIES
Page 114 and 115: WARRANTY U.S.A. EPA Emissions Limit
Page 116 and 117: MAINTENANCE LOG Use the following c
Page 118: MAINTENANCE LOG DATE MILES (KM) OR
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