SAGEX Catalogue - Sager AG
SAGEX Catalogue - Sager AG
SAGEX Catalogue - Sager AG
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EPS insulation materials<br />
...warmly recommended!
Modern insulation has a name<br />
The histories of the successful Swiss premium brand and that of <strong>Sager</strong> <strong>AG</strong> are closely connected up to the<br />
present. It all started in 1949 in Switzerland in the Aargau community of Dürrenäsch. The family-run company is still<br />
an independent and important employer in the region today and a decisive driving force in the field of insulation.<br />
<strong>Sager</strong> <strong>AG</strong> is a reliable contact person throughout Switzerland and a select partner in large parts of Europe.<br />
1949 Takeover of the first cork fabric in Switzerland by <strong>Sager</strong>+Cie<br />
1954 Start of production of <strong>S<strong>AG</strong>EX</strong> as first supplier of polystyrene insulation slabs in Switzerland<br />
1978 Start of glass wool production by the name of S<strong>AG</strong>LAN<br />
1999 New glass wool facility that allows an even more flexible production and thus customised cut to measure solutions<br />
2001 Commissioning of the innovative 3D cutting facility for <strong>S<strong>AG</strong>EX</strong><br />
2008 The business sections S<strong>AG</strong>ER insulation material and polymer profiles are converted<br />
to independent shareholder companies<br />
2008 Start of production of the pipe section range PIPELANE for building technology and industrial facilities<br />
S<strong>AG</strong>ER has three independent product lines<br />
in the field of insulation<br />
Better insulation is more important<br />
than ever these days – and our<br />
S<strong>AG</strong>LAN glass wool made of natural<br />
quartz sand is the optimum insulation<br />
material for construction in<br />
Minergie. S<strong>AG</strong>LAN has outstanding<br />
sound and thermal insulation properties.<br />
The S<strong>AG</strong>LAN cutting service<br />
is very valuable and covers large<br />
insulation thicknesses up to 300 mm.<br />
All products can be lined with different<br />
coatings.<br />
After all, each system is only as<br />
good as the technical insulation of<br />
its pipelines. Whether for heating<br />
systems, warm water pipes, industrial<br />
facilities or air conditioning ducts –<br />
PIPELANE ensures thermal and<br />
sound insulation as well as fire<br />
protection. The outstanding material<br />
properties ensure reliable and<br />
permanent insulation and allow full<br />
utilisation of available energy savings<br />
potentials. PIPELANE is available<br />
with or without aluminium lining.<br />
The brand <strong>S<strong>AG</strong>EX</strong> is the epitome<br />
for expanded polystyrene. The<br />
building construction and civil engineering<br />
industry cannot do without<br />
<strong>S<strong>AG</strong>EX</strong>. Its application fields are<br />
manifold and it helps to solve almost<br />
any thermal insulation problem.<br />
Besides the white <strong>S<strong>AG</strong>EX</strong>, we also<br />
produce dark grey <strong>S<strong>AG</strong>EX</strong> Nero, an<br />
advanced development with even<br />
better insulation properties.
Table of contents<br />
<br />
Page<br />
Modern insulation has a name 2<br />
<strong>S<strong>AG</strong>EX</strong> – the ingenious insulation material 4<br />
Production of <strong>S<strong>AG</strong>EX</strong> from polystyrene 5<br />
We focus on service 6<br />
<strong>S<strong>AG</strong>EX</strong> EPS 15 / 20 / 30 7<br />
<strong>S<strong>AG</strong>EX</strong> EPS 15 Elast 7<br />
<strong>S<strong>AG</strong>EX</strong> Eco 7<br />
<strong>S<strong>AG</strong>EX</strong> Rohblock 8<br />
<strong>S<strong>AG</strong>EX</strong> EPS-T roll, type 1 – 4 8<br />
<strong>S<strong>AG</strong>EX</strong> EPS roll, type 1 – 4 8<br />
<strong>S<strong>AG</strong>EX</strong> EPS-T 9<br />
<strong>S<strong>AG</strong>EX</strong> Eco drainage slabs 9<br />
<strong>S<strong>AG</strong>EX</strong> base slabs 9<br />
<strong>S<strong>AG</strong>EX</strong> pearls, Styromull mix 10<br />
<strong>S<strong>AG</strong>EX</strong> 3D, shapes without limits 11<br />
Data sheets, certificates and construction details are available<br />
in the Internet at www.sager.ch
the ingenious insulation material<br />
There are probably only very few<br />
people that do not know the ingenious<br />
insulation material <strong>S<strong>AG</strong>EX</strong>,<br />
because EPS (expanded polystyrene<br />
hard foam) is used around the world<br />
as insulation, packaging or filler<br />
material. EPS is also used in horticulture<br />
as soil improver, in landscape<br />
gardening as weight reducer for the<br />
soil and as a filler material in roads<br />
and bridges. In addition, polystyrene<br />
is used for injection moulding<br />
parts, lightweight concrete, recesses,<br />
decorations or as an admixture for<br />
recycling products.<br />
In the course of earth history,<br />
dead plant and animal matter turned<br />
into crude oil under enormous<br />
pressure. Only 4 % of the crude oil<br />
extracted worldwide is required for<br />
the production of polymers of all<br />
kinds. EPS is among these and was<br />
already discovered back in 1931 but<br />
not produced from natural organic<br />
substances until 20 years later.<br />
The groundbreaking invention<br />
was made by BASF in Ludwigshafen.<br />
In 1954, S<strong>AG</strong>ER was the first Swiss<br />
company to produce polystyrene<br />
insulation slabs by the name of<br />
<strong>S<strong>AG</strong>EX</strong>.<br />
<strong>S<strong>AG</strong>EX</strong> consists of 98% air, which<br />
is trapped in 2% pure hydrocarbon –<br />
the polystyrene. 1 m 3 expanded hard<br />
polystyrene foam contains approx.<br />
3 – 6 billion microscopically small, airfilled<br />
cells.<br />
During production, the polystyrene<br />
pearls are first foamed up with<br />
steam and then bonded with each<br />
other in block shapes in a second step<br />
also using steam.<br />
The outstanding properties of<br />
<strong>S<strong>AG</strong>EX</strong> soon became famous. The<br />
white, light, easy to process material<br />
with its optimal heat and cold insulation<br />
properties can be applied in<br />
many different ways and is 100%<br />
recyclable.<br />
Today, the building industry<br />
cannot do without <strong>S<strong>AG</strong>EX</strong>. We produce<br />
insulation and facade slabs but<br />
also drainage slabs and 2D/3D cuts.<br />
We also produce <strong>S<strong>AG</strong>EX</strong> Nero, an<br />
advanced development of <strong>S<strong>AG</strong>EX</strong><br />
with improved thermal insulation<br />
properties. We produce <strong>S<strong>AG</strong>EX</strong> in<br />
Dürrenäsch – a quality product<br />
made in Switzerland!<br />
<strong>S<strong>AG</strong>EX</strong> – an all-round material consisting of 98% air!
Production<br />
Production of <strong>S<strong>AG</strong>EX</strong> from polystyrene<br />
Pre-foaming<br />
Raw materials attuned to the products <strong>S<strong>AG</strong>EX</strong>, <strong>S<strong>AG</strong>EX</strong> Nero or <strong>S<strong>AG</strong>EX</strong> Zebra are<br />
placed in the rougher. By activating the bloating agent with steam, the raw material<br />
granulate with a grain size of approx. 1 mm is bloated to 10 times its diameter. Moe or<br />
less strong bloating decides the bulk density of the end product. The performance of<br />
the rougher is attuned to that of the block form.<br />
Block foaming<br />
Granulate from the silo, and depending on the quality, addition of approx. 15 % recycling<br />
material, this means homogeneous internal S<strong>AG</strong>ER cuts from the downstream cutting station.<br />
Block form 1: max. block dimensions 4080 x 1030 x 530 mm (L x W x H)<br />
Block form 2: max. block dimensions 4080 x 1030 x 1280 mm (L x W x H)<br />
The block form is filled up to the top with dried granulate. By adding steam, the granulate<br />
is bonded under slight overpressure and thus turns into <strong>S<strong>AG</strong>EX</strong> or <strong>S<strong>AG</strong>EX</strong> Nero.<br />
Elastification<br />
After foaming, when the core temperature is still high enough, the raw block is<br />
plasticised, meaning the cavities in the cells are compressed. Especially facade insulation<br />
slabs are plasticised.<br />
Oscillation / cutting<br />
Via the roller belt, the individual blocks with a size of 1000 x 1000 x 500 mm reach<br />
the oscillator. The <strong>S<strong>AG</strong>EX</strong> is cut into slabs with hot wires. It can be melted/cut simultaneously<br />
with 50 wires oscillating.<br />
Quality assurance<br />
To meet the high quality standards of the Swiss "Bundesfachabteilung Qualitätssicherung<br />
EPS-Hartschaum (BFA QS EPS)", we constantly check the <strong>S<strong>AG</strong>EX</strong> quality in<br />
our internal laboratory.<br />
Packaging<br />
Foil packaging with the wrapping machine is the last work step before the <strong>S<strong>AG</strong>EX</strong><br />
slabs reach the storage hall via a 100 m long transport belt.<br />
Rougher<br />
Block foamer<br />
Elastification / Pressing Oscillator / Cutting facility Package stacker Packaging<br />
(with façade insulation slabs)
We focus on service -<br />
professional and customer-oriented<br />
Top pickup service<br />
Persons collecting their materials profit from a pickup discount. Immediate provision of materials<br />
in stock.<br />
Top deliver service<br />
The outstanding <strong>S<strong>AG</strong>EX</strong> delivery service - we deliver all S<strong>AG</strong>ER insulation materials<br />
directly to your construction site, operation center or warehouse!<br />
Top cutting service<br />
We have the solution for your applications. Besides standard sizes, we also offer a<br />
cutting service for our top <strong>S<strong>AG</strong>EX</strong> products to perfectly meet your demands.<br />
Top Swiss quality<br />
Our products, which are economic in the medium and long run, are distinguished by<br />
extreme longevity and highly resistant to damage. The excellent thermal insulation<br />
properties result in massive energy cost savings. The fabrication and application of all<br />
products complies with the decisive standards.
Insulation slabs EPS<br />
EPS 15 / 20 / 30<br />
Application field / properties:<br />
Expanded polystyrene slabs for universal<br />
applications. As heat and cold insulation<br />
material for roofs, walls and floors.<br />
Technical parameters:<br />
Bulk density<br />
<strong>S<strong>AG</strong>EX</strong> 15<br />
<strong>S<strong>AG</strong>EX</strong> 20<br />
<strong>S<strong>AG</strong>EX</strong> 30<br />
approx. 15 kg/m 3<br />
approx. 20 kg/m 3<br />
approx. 30 kg/m 3<br />
Thermal conductivity λ D<br />
<strong>S<strong>AG</strong>EX</strong> 15<br />
<strong>S<strong>AG</strong>EX</strong> 20<br />
<strong>S<strong>AG</strong>EX</strong> 30<br />
Reaction to fire (BKZ) 5.1<br />
0.038 W/mK<br />
0.036 W/mK<br />
0.033 W/mK<br />
Format:<br />
1000 x 500 mm, other dim. on request.<br />
Thicknesses in mm:<br />
10, 15, 20, 25, 30, 40, 50, 60, 80, 100, 120,<br />
140, 150, 160, 180, 200, 220, 240, 250,<br />
300, 500<br />
EPS 15 Elast<br />
Application field / properties: Plasticised<br />
facade insulation slabs for high demands.<br />
The facade slabs are available at the<br />
Swiss VAWD system distributors.<br />
Technical parameters:<br />
Bulk density approx. 15 kg/m 3<br />
Thermal conductivity λ D<br />
0.038 W/mK<br />
Reaction to fire (BKZ) 5.1<br />
Format:<br />
1000 x 500 mm, other dim. on request.<br />
Thicknesses in mm:<br />
80, 100, 120, 140, 160, 180, 200, 220, 240,<br />
260, 280<br />
Eco<br />
Application field / properties:<br />
EPS insulation slabs for applications<br />
without quality demands, e.g. for recesses.<br />
Technical parameters:<br />
No declared material parameters<br />
Format:<br />
1000 x 500 mm, other dim. on request.<br />
Thicknesses in mm:<br />
40, 60, 80, 100, 200
Raw blocks<br />
Raw blocks<br />
Application field / properties:<br />
For multifarious applications in road<br />
construction/landscape design, as a<br />
weight reducer for terrain reconstruction,<br />
as filler material or as goods carrier.<br />
Technical parameters:<br />
Bulk density approx. 15 – 30 kg/m 3<br />
Thermal conductivity λ D<br />
0.033-38 W/mK<br />
Reaction to fire (BKZ) 5.1<br />
Format in mm:<br />
Raw block large: 4070 x 1030 x 1030<br />
Raw block elast.: 4070 x 1030 x 990-998<br />
Raw block spec.: 4070 x 1030 x 1260<br />
Raw block small: 4070 x 1030 x 530<br />
Impact sound insulation webs in rolls<br />
EPS-T roll, type 1 – 4<br />
Application field / properties:<br />
Impact sound insulation web in rolls for<br />
rational installation on concrete floors.<br />
Type 1 – HD PE foil:<br />
HD PE coating, imprinted with grid.<br />
Type 2 – Aluminium Kraft PE:<br />
Aluminium PE coating, imprinted with grid.<br />
Type 3 – for clip fixation:<br />
Aluminium anchor web with PE coating,<br />
imprinted with grid.<br />
Technical parameters:<br />
Bulk density approx. 13 – 15 kg/m 3<br />
Thermal conductivity λ D<br />
0.039 W/mK<br />
Reaction to fire (BKZ) 5.1<br />
Roll width:<br />
1000 mm<br />
Thicknesses in mm:<br />
17/15, 22/20, 32/30, 43/40<br />
Type 4 – for clip fixation:<br />
PE coating with anchor web<br />
EPS roll, type 1 – 4<br />
Application field / properties:<br />
Thermal insulation web in rolls for rational<br />
installation on concrete floors.<br />
Type 1 – HD PE foil:<br />
HD PE coating, imprinted with grid.<br />
Type 2 – Aluminium Kraft PE:<br />
Aluminium PE coating, imprinted with grid.<br />
Type 3 – for clip fixation:<br />
Aluminium anchor web with PE coating,<br />
imprinted with grid.<br />
Type 4 – for clip fixation:<br />
PE coating with anchor web<br />
Technical parameters:<br />
Bulk density<br />
<strong>S<strong>AG</strong>EX</strong> 20<br />
<strong>S<strong>AG</strong>EX</strong> 30<br />
Thermal conductivity λ D<br />
<strong>S<strong>AG</strong>EX</strong> 20<br />
<strong>S<strong>AG</strong>EX</strong> 30<br />
Reaction to fire (BKZ) 5.1<br />
Roll width:<br />
1000 mm<br />
Thicknesses in mm:<br />
20, 30, 40<br />
approx. 20 kg/m 3<br />
approx. 30 kg/m 3<br />
0.036 W/mK<br />
0.033 W/mK
Impact sound insulation slabs<br />
EPS-T<br />
Application field / properties:<br />
Impact sound insulation slabs.<br />
Technical parameters:<br />
Bulk density approx. 13 – 15 kg/m 3<br />
Thermal conductivity λ D<br />
0.039 W/mK<br />
Reaction to fire (BKZ) 5.1<br />
Format:<br />
1000 x 500 mm<br />
Thicknesses in mm:<br />
11/10, 17/15, 22/20, 32/30, 43/40<br />
Drainage slabs / base slabs<br />
Eco drainage slabs<br />
Application field / properties:<br />
Drainage slabs waved on one side for<br />
subterrain sections.<br />
Technical parameters:<br />
Bulk density approx. 15 kg/m 3<br />
Format:<br />
1010 x 1030 mm or 515 x 2030 mm<br />
Thickness in mm:<br />
60<br />
Base slabs<br />
Application field / properties:<br />
Yellow perimeter insulation, made of<br />
intensely expanded hard polystyrene<br />
foam. 40 – 200 mm waffled surface.<br />
Technical parameters:<br />
Bulk density approx. 30 kg/m 3<br />
Thermal conductivity λ D<br />
0.035 W/mK<br />
Reaction to fire (BKZ) 5.1<br />
Format:<br />
1000 x 500 mm<br />
Thicknesses in mm:<br />
40, 50, 60, 80, 100, 120, 140, 160, 180, 200
Pearls, Styromull mix<br />
Pearls<br />
Application field / properties:<br />
Polystyrene pearls, e.g. as filler material<br />
for cushions.<br />
Technical parameters:<br />
EPS 15<br />
Granulate: 4 to 6.5 mm<br />
Sack in litres: 500, 250, 100, 50<br />
Styromull mix<br />
Application field / properties:<br />
For example, as an admixture for lightweight<br />
concrete.<br />
Technical parameters:<br />
EPS various (recycling material)<br />
Granulate: 0 to 4 mm, 80% 3.2 to 4 mm<br />
Sack in litres: 500<br />
10
Shapes without limits<br />
3D facility<br />
Multifarious application fields:<br />
Let your creativity run free ...<br />
... with S<strong>AG</strong>ER's three-dimensional cutting<br />
technique, we can design unlimited<br />
creative and flexible shapes with <strong>S<strong>AG</strong>EX</strong>,<br />
for example:<br />
– Fonts, numbers<br />
– Packaging, transport protection<br />
– Recess shapes<br />
– Decorations, theatre backdrops<br />
– Spheres, cylinders<br />
– Fantasy objects according to your ideas<br />
and designs<br />
... (almost) everything is possible!<br />
Object sizes for <strong>S<strong>AG</strong>EX</strong> form products<br />
<strong>S<strong>AG</strong>EX</strong> form products are cut out of<br />
block-foamed polystyrene. Two or threedimensional<br />
objects can be realised with<br />
the new <strong>S<strong>AG</strong>EX</strong> cutting facility in maximum<br />
sizes of<br />
Max. thickness<br />
3D max.<br />
2D max.<br />
1500 mm<br />
1500 x 2,000 mm<br />
3500 x 2,000 mm<br />
Larger dimensions can be effortlessly<br />
joined piece by piece with <strong>S<strong>AG</strong>EX</strong> adhesive<br />
(contact adhesive, solvent-free).<br />
<strong>S<strong>AG</strong>EX</strong> 3D – creativity without limits<br />
The ideas and dimensions are recorded<br />
on the computer and realised.<br />
You can submit your drafts on CD or via<br />
e-mail in dxf format.<br />
Realise all kinds of works of "art" at<br />
S<strong>AG</strong>ER!<br />
Fonts<br />
Columns<br />
Profiles<br />
Decorations<br />
Numbers<br />
Spheres...<br />
... Let your creativity<br />
run free!<br />
The advantages of <strong>S<strong>AG</strong>EX</strong> shapes<br />
– Special products accurate to size produced<br />
with a CNC-controlled machine<br />
– Coating with acrylic and latex paint<br />
(only use solvent-free paints)<br />
– Easy processing without skin irritations<br />
– Resistant to ageing<br />
– Dimensionally stable, insensitive to<br />
humidity<br />
– 100% recyclable<br />
– Economic Swiss quality products made<br />
in Dürrenäsch!<br />
11
Simply a better insulation<br />
Insulation products by S<strong>AG</strong>ER are<br />
the perfect solution for your high<br />
demands. With our long-standing<br />
experience with polystyrene as an<br />
insulation material, we are your<br />
competent partner to cover all your<br />
special needs.<br />
Our <strong>S<strong>AG</strong>EX</strong> is a most versatile<br />
and technically highly developed<br />
insulation material made of polystyrene.<br />
The <strong>S<strong>AG</strong>EX</strong> slabs are pressureresistant,<br />
dimensionally stable,<br />
water-resistant, ageing-resistant,<br />
hardly combustible, very light and<br />
comfortable to process.<br />
Today, the building industry can<br />
no longer do without <strong>S<strong>AG</strong>EX</strong> as<br />
an insulation material. <strong>S<strong>AG</strong>EX</strong> is used<br />
in civil engineering and building<br />
construction for thermal insulation<br />
in floors, walls, ceilings and facades,<br />
in sandwich elements or as recess<br />
fillers. <strong>S<strong>AG</strong>EX</strong> is also popular in<br />
horticulture and as a packaging or<br />
decoration material.<br />
The notices, suggestions and examples contained in this publication are based on our present<br />
state of knowledge and refer to normal application cases often encountered in practice. It is the<br />
responsibility of the planners to take all influences into account and apply our specifications accordingly.<br />
We cannot assume any responsibility for individual cases with this publication.<br />
S<strong>AG</strong>ER is the Swiss premium<br />
brand for innovative thermal<br />
and sound insulation. We offer<br />
custom-tailored solutions<br />
as well as a fast and reliable<br />
service. S<strong>AG</strong>ER represents<br />
more living comfort and high<br />
energy efficiency, protects<br />
the environment and helps to<br />
save costs.<br />
Individually cut to<br />
specifications<br />
High quality<br />
Sustainable products<br />
Unbeatable service<br />
Reliable and<br />
customer-oriented<br />
International<br />
certifications<br />
Strategic partner and<br />
memberships<br />
© by <strong>Sager</strong> <strong>AG</strong>, CH-5724 Dürrenäsch<br />
<strong>Sager</strong> <strong>AG</strong><br />
CH-5724 Dürrenäsch<br />
www.sager.ch<br />
Tel. +41 62 767 87 87<br />
Fax +41 62 767 87 80<br />
verkauf@sager.ch<br />
KP - 2/11 - 1500 - en