Instruction Manual - Nature Coast Hobby Shop
Instruction Manual - Nature Coast Hobby Shop
Instruction Manual - Nature Coast Hobby Shop
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FIG. 63a<br />
FIG. 63b<br />
1<br />
Start<br />
2 3 4<br />
Rotate 180° Rotate 90° Rotate 180°<br />
Use a coarse or medium flat file<br />
Fore mast top assembly with platform.<br />
FIG. 64<br />
5 6 7<br />
8-sided 16-sided Round<br />
PROPORTIONS FOR TAPERING<br />
Yard<br />
Mast<br />
Gaff and Boom<br />
1/3 2/3<br />
Tapering spars and progression of flats.<br />
Fore top gallant with doubling and cross trees.<br />
20<br />
STAGE E<br />
MAST & SPAR CONSTRUCTION<br />
All of the parts that make up the masts<br />
and spars are drawn to full scale with dimensions.<br />
Each of the individual pieces<br />
should be cut to length and shaped (see<br />
figure 63a). They can be easily tapered by<br />
filing lengthwise, beginning with coarse<br />
files and progressing to fine files, and<br />
then sandpaper. Any minor tool marks<br />
that remain will be in keeping with the<br />
look of the actual masting which was<br />
usually hand-shaped along its length.<br />
When all pieces are shaped they should<br />
be stained “Natural Pine” before proceeding<br />
with the assembly.<br />
1. Assembling the Masts<br />
When completed, both mast assemblies<br />
must be built in line from port to starboard<br />
to allow proper rigging set-up:<br />
Fore mast: This mast is built up in three<br />
sections: lower, top and top gallant. They<br />
should be connected at the doublings by<br />
mast caps and trestle trees. Cross trees<br />
also should be added between the top<br />
and top gallant (see figures 63b, 64 and<br />
66a). Assemble and position a top platform<br />
between the lower and top mast.<br />
This top should be at a 10-degree angle to<br />
the mast so that it will sit level when the<br />
mast is mounted to the hull. Both masts<br />
have a 10-degree rake.<br />
Main mast: This mast is built up in two<br />
sections: lower and top mast poles. Connect<br />
them at the doubling with mast cap<br />
and trestle trees. Add cross trees to the<br />
trestle trees.<br />
When the mast assemblies are completed,<br />
position and mount the support cheeks<br />
into place at the doublings as shown in<br />
the plan (also see figures 65 and 66a). In<br />
the painted version, all doublings, including<br />
the caps at the top and the support<br />
cheeks at the bottom, can be painted<br />
black. Paint the lower ends of the masts<br />
red up to the rail level.<br />
2. Spars & Booms<br />
Fore course and top spars: These should<br />
have the studding sail booms attached to<br />
their outer ends and pinned in place with<br />
the small brass nails (see plans). Simulate<br />
the brass bands to give an appearance<br />
that is to scale.<br />
All of the spars have jack stays: They are<br />
made by gluing the small jack stay eyebolts<br />
into holes drilled in the top of each<br />
spar. Cut the 1/32” brass rod to length<br />
and run it through the eyes. Super glue<br />
or solder into place. The painted version<br />
requires that all spar assemblies be painted<br />
black. If using the “all natural look,”<br />
you may keep the pine finish and paint<br />
only the jack stays and eyebolts black.<br />
Boom Assemblies: These require that the<br />
boom jaws be added. They are made<br />
from strip stock and are more easily<br />
shaped after they have been mounted to<br />
the sides of the booms. The painted version<br />
requires that all booms be painted<br />
black. The pine finish may be maintained<br />
for the “all natural look.”<br />
3. Fittings<br />
Deadeyes, blocks, cleats and foot ropes<br />
can be easily applied before assembling<br />
and mounting the masting components<br />
(see figures 66b and 66c).<br />
Blocks: These can be sturdily mounted<br />
by inserting the wire strop into a drilled<br />
hole in the spar, then gluing. Next, simulate<br />
the scale rope strop and tie.<br />
Foot ropes: These are made from the fine<br />
black line and should be sized with Super<br />
glue to allow them to hold their shape. If<br />
you choose not to use Super glue, you<br />
may create the foot ropes from the kit-furnished<br />
fine black wire. Be sure the wire<br />
does not become kinked and lose its ropelike<br />
look. Painting the wire flat black also<br />
will help it look more to scale.<br />
Cleats: Paint them black. Position and<br />
mount as shown in the plans.