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Instruction Manual - Nature Coast Hobby Shop

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FIG. 63a<br />

FIG. 63b<br />

1<br />

Start<br />

2 3 4<br />

Rotate 180° Rotate 90° Rotate 180°<br />

Use a coarse or medium flat file<br />

Fore mast top assembly with platform.<br />

FIG. 64<br />

5 6 7<br />

8-sided 16-sided Round<br />

PROPORTIONS FOR TAPERING<br />

Yard<br />

Mast<br />

Gaff and Boom<br />

1/3 2/3<br />

Tapering spars and progression of flats.<br />

Fore top gallant with doubling and cross trees.<br />

20<br />

STAGE E<br />

MAST & SPAR CONSTRUCTION<br />

All of the parts that make up the masts<br />

and spars are drawn to full scale with dimensions.<br />

Each of the individual pieces<br />

should be cut to length and shaped (see<br />

figure 63a). They can be easily tapered by<br />

filing lengthwise, beginning with coarse<br />

files and progressing to fine files, and<br />

then sandpaper. Any minor tool marks<br />

that remain will be in keeping with the<br />

look of the actual masting which was<br />

usually hand-shaped along its length.<br />

When all pieces are shaped they should<br />

be stained “Natural Pine” before proceeding<br />

with the assembly.<br />

1. Assembling the Masts<br />

When completed, both mast assemblies<br />

must be built in line from port to starboard<br />

to allow proper rigging set-up:<br />

Fore mast: This mast is built up in three<br />

sections: lower, top and top gallant. They<br />

should be connected at the doublings by<br />

mast caps and trestle trees. Cross trees<br />

also should be added between the top<br />

and top gallant (see figures 63b, 64 and<br />

66a). Assemble and position a top platform<br />

between the lower and top mast.<br />

This top should be at a 10-degree angle to<br />

the mast so that it will sit level when the<br />

mast is mounted to the hull. Both masts<br />

have a 10-degree rake.<br />

Main mast: This mast is built up in two<br />

sections: lower and top mast poles. Connect<br />

them at the doubling with mast cap<br />

and trestle trees. Add cross trees to the<br />

trestle trees.<br />

When the mast assemblies are completed,<br />

position and mount the support cheeks<br />

into place at the doublings as shown in<br />

the plan (also see figures 65 and 66a). In<br />

the painted version, all doublings, including<br />

the caps at the top and the support<br />

cheeks at the bottom, can be painted<br />

black. Paint the lower ends of the masts<br />

red up to the rail level.<br />

2. Spars & Booms<br />

Fore course and top spars: These should<br />

have the studding sail booms attached to<br />

their outer ends and pinned in place with<br />

the small brass nails (see plans). Simulate<br />

the brass bands to give an appearance<br />

that is to scale.<br />

All of the spars have jack stays: They are<br />

made by gluing the small jack stay eyebolts<br />

into holes drilled in the top of each<br />

spar. Cut the 1/32” brass rod to length<br />

and run it through the eyes. Super glue<br />

or solder into place. The painted version<br />

requires that all spar assemblies be painted<br />

black. If using the “all natural look,”<br />

you may keep the pine finish and paint<br />

only the jack stays and eyebolts black.<br />

Boom Assemblies: These require that the<br />

boom jaws be added. They are made<br />

from strip stock and are more easily<br />

shaped after they have been mounted to<br />

the sides of the booms. The painted version<br />

requires that all booms be painted<br />

black. The pine finish may be maintained<br />

for the “all natural look.”<br />

3. Fittings<br />

Deadeyes, blocks, cleats and foot ropes<br />

can be easily applied before assembling<br />

and mounting the masting components<br />

(see figures 66b and 66c).<br />

Blocks: These can be sturdily mounted<br />

by inserting the wire strop into a drilled<br />

hole in the spar, then gluing. Next, simulate<br />

the scale rope strop and tie.<br />

Foot ropes: These are made from the fine<br />

black line and should be sized with Super<br />

glue to allow them to hold their shape. If<br />

you choose not to use Super glue, you<br />

may create the foot ropes from the kit-furnished<br />

fine black wire. Be sure the wire<br />

does not become kinked and lose its ropelike<br />

look. Painting the wire flat black also<br />

will help it look more to scale.<br />

Cleats: Paint them black. Position and<br />

mount as shown in the plans.

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