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Instruction Manual - Nature Coast Hobby Shop

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FIG. 10<br />

FIG. 12 FIG. 14<br />

Bulwark plate clamped in position to determine<br />

bottom edge line.<br />

FIG. 11<br />

Clamping at stern showing variety of clamps that<br />

can be used to hold hull flair curvature.<br />

FIG. 13<br />

The transom plate looking inboard aft.<br />

Bulwark plate clamped during gluing.<br />

Starboard bulwark plate mounted.<br />

10<br />

The bulwark plates are laser cut from<br />

1/32” plywood. These pieces have the<br />

gunport and oarport openings cut into<br />

them (see figure 10). The bow, stern and<br />

bottom sides have been left oversized to<br />

allow fitting to the framework you have<br />

built. The top edge has been accurately<br />

shaped to the top bulwark line. The gunport<br />

openings are cut slightly undersize<br />

to allow proper sizing to the gunport<br />

frames which will be mounted later. The<br />

first thing to do is establish which are the<br />

lower edges of the bulwark plates.<br />

The gunport openings will help. They are<br />

numbered 1 through 11 from bow to<br />

stern. Gunports 5 and 11 should be centered<br />

vertically between bulkhead extensions<br />

“I” and “J” and “T” and “U” respectively.<br />

The top edge of the bulwark<br />

plate has to be 25/32” from the top of the<br />

deck plate at bulkhead “T” and 31/32” at<br />

bulkhead “I.” An additional height check<br />

can be made at bulkhead “A.” It should<br />

be 13/16.” With the bulwark plates set at<br />

these dimensions and clamped in place, a<br />

line should be drawn inboard along the<br />

bulwark plate at the top of the deck plate.<br />

The bulwark plate can be removed and<br />

cut to this line, which establishes its bottom<br />

edge for assembly.<br />

The plates are then remounted to the bulkhead<br />

extensions with clamps at the proper<br />

fore and aft, and vertical settings and<br />

glued in place with slow-set Super glue<br />

(see figure 11). They should be clamped at<br />

each bulkhead to be sure they conform to<br />

the tumblehome and flair curvatures along<br />

the hull (see figure 12). It can be advantageous<br />

to glue in the bottom edges before<br />

clamping to the bulkhead shapes above<br />

deck. To aid in positioning these bulwark<br />

plates, you should refer to the plans and<br />

use the following table as a guide (Also ...<br />

the bow ends tend to flair upward and<br />

should be held firmly in place):<br />

Bulkhead Top edge above deck plate<br />

A................................13/16”<br />

B....................................“<br />

C................................27/32”<br />

D..................................7/8”<br />

E................................ 31/32”<br />

F.....................................“<br />

G....................................“<br />

H....................................“<br />

I......................................“<br />

J......................................“<br />

K................................15/16”<br />

L.....................................“<br />

M...............................29/32”<br />

N............................... 27/32”<br />

O..................................7/8”<br />

P.....................................“<br />

Q................................27/32”<br />

R....................................“<br />

S.................................13/16”<br />

T................................ 25/32”<br />

U..................................3/4”<br />

V................................11/32”<br />

Note: These dimensions are taken along<br />

the outer curved surfaces of the bulwark<br />

extensions which are longer than<br />

the vertical height from the edge of the<br />

deck plate.<br />

These dimensions are for reference only<br />

and depend upon the accuracy of the<br />

deck plate level. A true line is more important<br />

than an actual conformation to<br />

any reference dimension. In addition,<br />

the bulkhead extensions should be<br />

aligned externally to give a true line to<br />

the bulwarks (see figure 13). If some are<br />

below a true line, they should be<br />

shimmed with 1/8” wide basswood<br />

stock. Those that may be too “fat”<br />

should be trimmed down. The 3/16”<br />

width of these extensions will accommodate<br />

any trimming easily. Gross<br />

bumps or indentations are not the intent<br />

of the ship designer, builder, historian,<br />

kit designer or modeler.<br />

7. Transom<br />

The transom piece is also laser cut from<br />

1/32” plywood. Its top is cut to the design<br />

curvature and the gunports are also<br />

cut as they were in the bulwark plates<br />

(see figure 14). The bottom and side<br />

edges have been left longer to allow fitting<br />

to your assembly. This piece should<br />

have a vertical centerline drawn on it between<br />

the gunports.

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