05.01.2015 Views

Instruction Manual - Nature Coast Hobby Shop

Instruction Manual - Nature Coast Hobby Shop

Instruction Manual - Nature Coast Hobby Shop

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

Prince De Neufchatel<br />

The War of 1812 began on<br />

June 18 when America declared<br />

war against England.<br />

One of the reasons America<br />

took this action was her<br />

strong objection to England’s<br />

insistence on impressing<br />

American seaman into service<br />

with the Royal Navy. At<br />

the time, America’s “navy”<br />

numbered only one half<br />

dozen frigates and six or<br />

eight sloops and brigs. Great<br />

Britain’s world power fleet<br />

numbered 1,000 sail. It was<br />

no wonder that the over-confident<br />

English viewed the<br />

American upstarts with contemptuous<br />

indifference.<br />

England’s astounding defeat,<br />

however, was due in large<br />

part to her relaxed training<br />

attitude and a continuing reliance<br />

on her former cause for<br />

victory: seamanship. Maneuvering<br />

and gunnery were<br />

given little attention. But, the<br />

American seaman, besides<br />

being too young to be overconfident,<br />

had grown exceptionally<br />

adept in those areas.<br />

All their skills were acquired<br />

by “hard knocks” received<br />

while serving on commercial<br />

(continued page 3)<br />

Technical Characteristics<br />

Scale: 3/16” = 1 ft. (1:64)<br />

Height: 23”<br />

Width: 5”<br />

Length: 32-1/2”<br />

Kit No. 2110


<strong>Instruction</strong> <strong>Manual</strong><br />

9th Century Privateer Hermaphrodite-Schooner<br />

Prince De Neufchatel<br />

1812-15<br />

By Robert L. Evans<br />

©Copyright 2005<br />

Model Shipways, Inc.<br />

3850 N 29th Terrace • Hollywood, FL 33020<br />

2


(continued from page 1)<br />

ships that were drawn into petty<br />

skirmishes with French frigates, the<br />

Moors of Tripoli and the many pirates<br />

or privateers that sailed the<br />

waters looking for easy wealth.<br />

And, while England rested on her<br />

laurels, America’s resilient, intelligent<br />

young men were being trained<br />

to the maximum.<br />

Credit for America’s success in<br />

winning the War of 1812 belongs<br />

in part to the many privateers who<br />

signed on to do battle against the<br />

might of England. According to<br />

Falconer’s Dictionary of the Marine<br />

(1768), “Privateers are vessels of<br />

war armed and equipped by particular<br />

merchants, and furnished with<br />

commissions from the State to<br />

cruise against and annoy the<br />

enemy by taking, sinking, or burning<br />

their shipping.” The commission,<br />

authorized by a letter-of-marque,<br />

empowered merchants to appropriate<br />

to their own use whatever<br />

prize (actual capture of a vessel)<br />

they made, as well as receive monetary<br />

allowance for each prisoner<br />

taken.<br />

While on the whole the privateers,<br />

as irregular forces, were certainly<br />

no match for the the British regular<br />

cruisers, they inflicted enormous<br />

damage on the foe. Among four of<br />

the privateers that were most creditable<br />

was the speedy brigantine<br />

Prince de Neufchatel captained by<br />

J. Ordronaux of New York. A superbly<br />

built vessel of 310 tons, she<br />

mounted 18 guns and originally<br />

possessed a crew of 150 men.<br />

Her most awesome battle occurred<br />

on October 11th just after having<br />

made a very successful cruise. She<br />

had on board 37 prisoners and<br />

$300,000 in goods, but had manned<br />

and sent in so many prizes that<br />

only 40 of her crew remained. With<br />

little warning, the crew found<br />

themselves pursued by the British<br />

frigate Endymion which, during a<br />

calm, dispatched 5 boats containing<br />

111 men. The Neufchatel opened fire<br />

on the boats but they were soon<br />

alongside, and the British clamored<br />

aboard the hopelessly undermanned<br />

brigantine. A desperate<br />

battle ensued. The slaughter was<br />

frightful. The British lost with 28<br />

killed, 37 wounded and 10 taken<br />

prisoner. American losses were 7<br />

killed, 15 badly and 9 slightly<br />

wounded, with only 9 men untouched!<br />

This incredible battle with<br />

its miraculous outcome reflected<br />

the highest honor on the American<br />

captain and his crew.<br />

After returning to Boston with her<br />

prize, she was issued a new letterof-marque<br />

and sailed in December<br />

of 1814 under the command of<br />

Nicholas Millin. On the 26th, she<br />

was spotted and chased by three<br />

British frigates; Leander, Newcastle<br />

and Acasta. Prince de Neufchatel<br />

would have escaped, if not for the<br />

fact that she lost spars by carrying<br />

too much sail. The commodore of<br />

the frigate squadron was so impressed<br />

by the schooner’s speed<br />

that rather than having her condemned<br />

in Halifax, he had her sent<br />

to the Deptford Dockyard to be<br />

surveyed. Her lines were taken, but<br />

in handling, her back was broken<br />

on the dock gate sill. This accident<br />

prevented her from being taken<br />

into Royal Navy service and she<br />

was sold off.<br />

One of the most notorious of the<br />

American privateers during the<br />

War of 1812, Prince de Neufchatel<br />

was supposedly built by Christian<br />

Bergh at New York in 1812-13 and<br />

was named for Berthier, one of<br />

Napoleon’s marshalls of the period.<br />

One of the larger privateers. she<br />

measured 107’ 6” at the waterline,<br />

and possessed a speed equal to design<br />

speeds of clipper ships built 40<br />

years later. Because she had a size<br />

and shape that could attain high<br />

speeds and hold more firepower,<br />

her shape was given to a whole<br />

fleet of opium clippers.<br />

Armament for the privateers was<br />

usually sixteen 12-pounder carronades<br />

and two long 18’s as chase<br />

guns. All were carriage mounted to<br />

allow more positioning freedom,<br />

and to accommodate the higher<br />

bulwarks found on the privateers.<br />

3


Construction Stages and Table of Contents<br />

Brief History Cover, pg 3<br />

Credits Pg 2<br />

Before You Begin Pg 5<br />

How to Work With the Plans and Parts Pg 6<br />

Sail Option (Read before beginning construction) Pg 6<br />

What You’ll Need to Start Construction Pg 6<br />

Painting & Staining the Model Pg 7<br />

Stage A: Building the Hull Assembly Pg 8<br />

1. Bulkhead & False Keel Preparation Pg 8<br />

2. Frame Assembly Pg 8<br />

3. Deck Plate Mounting Pg 8<br />

4. Bow and Stern Blocks Pg 9<br />

5. Bulkhead Edge Chamfering Pg 9<br />

6. Bulwark Plate Fitting & Mounting Pg 9<br />

7. Transom Pg 10<br />

8. Inner Bulwark Preparation Pg 11<br />

Stage B: Surfacing the Hull Assembly Pg 12<br />

1. Lower Hull Under-planking Pg 12<br />

2. Applying Filler to the Under-planking Pg 12<br />

3. Inboard Bulwarks Pg 13<br />

4. Outer Final Planking Pg 13<br />

5. Planking the Inner Bulwarks Pg 13<br />

6. Outboard Final Planking Pg 13<br />

7. Stern Final Planking Pg 13<br />

8. Lower Hull Final Planking Pg 14<br />

9. Creating Batten Lines on the Lower Hull Pg 14<br />

10. Plank Tapering For the Hull<br />

11. Deck Final Planking<br />

12. The Cap Rail<br />

Pg 14<br />

Pg 15<br />

Pg 15<br />

Stage C: Mounting the Hull Pg 16<br />

1. Mounting Board with Two Pedestals Pg 16<br />

2. Launching Ways Pg 16<br />

Stage D: Deck Furniture Pg 16<br />

1. Bowsprit & Bitts Pg 17<br />

2. Forward Companionway Pg 17<br />

3. Windlass Bitts (Fore & Main) Pg 17<br />

4. Hatches (Galley, Main & Aft) Pg 17<br />

5. Main Cabin Pg 17<br />

6. Rudder, Mast Openings, Pump Assemblies Pg 17<br />

7. Belaying Pin Racks & Channels Pg 18<br />

8. Gunport Lids Pg 18<br />

9. Bow Pg 18<br />

10. Railing Bitts & Knightheads<br />

11. Armament<br />

Pg 18<br />

Pg 18<br />

Stage E: Mast & Spar Construction Pg 20<br />

1. Assembling the Masts Pg 20<br />

2. Spars & Booms Pg 20<br />

3. Fittings Pg 20<br />

4. Bowsprit Assembly Pg 21<br />

5. Mounting Spars & Booms Pg 21<br />

6. Mounting the Masts & Bowsprit Pg 21<br />

Stage F: Standing Rigging Pg 22<br />

1. Bowsprit Rigging Pg 22<br />

2. Fore-stays Pg 22<br />

3. Shrouds Pg 23<br />

4. Back-stays Pg 23<br />

5. Lifts Pg 23<br />

Stage G: Running Rigging Pg 24<br />

1. Jib Sails Pg 24<br />

2. Stay-Sails Pg 25<br />

3. Gaffs Pg 25<br />

4. Driver Boom Pg 25<br />

5. Spars Pg 25<br />

6. Ground Tackle Pg 26<br />

7. Flag Halyard Pg 26<br />

8. Ship’s Boat Pg 26<br />

Key to Rigging Plan Pg 29<br />

Bibliography Pg 30


BEFORE YOU BEGIN<br />

Great attention has been given to compiling<br />

these instructions so the less experienced<br />

modeler will have a more complete<br />

understanding of the design intent<br />

of the prefabricated parts and fittings in<br />

the kit. Alternately, the more experienced<br />

modeler will find that parts provisions<br />

are flexible enough to allow application<br />

of individual building techniques and sequences<br />

other than those suggested in<br />

this manual.<br />

An attempt has been made in the kit design<br />

to provide materials which lessen<br />

the time and skill required to produce the<br />

finished model. Laser cut parts are used<br />

extensively, particularly for the bulwarks.<br />

This will allow a more accurate<br />

placement of the gun and oar ports. The<br />

laser cut false keel and bulwarks also<br />

give a more accurate shape to the hull.<br />

These prefabricated parts do not, however,<br />

eliminate the individual fitting and<br />

adjustments that must be made during<br />

construction, due to variances in manufacturing<br />

tolerances and the modeler’s<br />

care in construction.<br />

For those familiar with Model Shipway’s<br />

kit of the Fair American, you’ll find construction<br />

of this kit to be somewhat similar.<br />

The topsail schooner rig will be less<br />

involved, but size will present more difficulty.<br />

The hull shape, however, lends itself<br />

to ease of planking. Anyone who<br />

builds this Baltimore Clipper should find<br />

it a satisfying step toward more involved<br />

modeling experiences.<br />

Those of you wanting to expand the details<br />

of your model will find all of the required<br />

additional specifications in the<br />

publications listed in the Bibliography.<br />

Happy modeling!<br />

5


6<br />

HOW TO WORK WITH THE<br />

PLANS AND PARTS<br />

The plans for the Prince de Neufchatel are<br />

drawn to full 3/16” (1:64) scale. This<br />

makes it easy for the modeler to take<br />

parts dimensions directly from the plans,<br />

as well as check each finished assembly<br />

portion for accuracy. To transfer information<br />

from instructions and plans to actual<br />

parts and materials, the following measuring<br />

tools are almost a must:<br />

1. 6” or 12” Scale calibrated in both English<br />

and Metric measures. (The English<br />

should be divided to 1/64” and also provide<br />

decimal calibrations to .01.” The<br />

Metric should be divided into millimeters.)<br />

To work with the surfaces of the<br />

model, choose a scale made of thin plastic<br />

so it may be bent along the curves.<br />

2. 6” Dividers which will allow one of<br />

the needlepoints to be converted to a<br />

pencil point. A Compass will fill this<br />

need if it has replaceable tips.<br />

3. 6” Vernier Caliper calibrated in both<br />

English and Metric would be a useful addition<br />

to the above tools.<br />

Five Plans are provided:<br />

1. P-001: Fabricated Components listed<br />

and shown in detail<br />

2. P-002: Hull Assembly<br />

3. P-003: Masts and Spars<br />

4. P-004: Rigging Detail– shrouds, ratlines,<br />

stays, lifts, halliards, downhauls,<br />

braces & boom rigging<br />

5. P-005: Rigging Detail– Clew lines,<br />

sheets, tacks, square sail outline, bow<br />

sprit rigging<br />

Sequential drawings and photos, not necessarily<br />

to scale, will be found throughout<br />

the instruction manual to help describe<br />

the assembly. In addition, a List of<br />

Parts can be found on a separate sheet included<br />

in the kit.<br />

It is strongly suggested that before starting<br />

construction, the modeler go through<br />

these instructions and the contents of the<br />

kit. Examining the kit will serve two purposes.<br />

First, the modeler will become familiar<br />

with the kit contents, and second;<br />

he will be able to determine that all has<br />

been supplied as listed on the enclosed<br />

List of Parts sheet. It is also suggested<br />

that all small fittings and hardware be<br />

sorted into labeled parts boxes or compartments<br />

to avoid loss during the building<br />

process. It’s surprising how familiar<br />

the modeler can become with the kit requirements<br />

by just handling the parts!<br />

Important: If you are planning to mount<br />

sails, read the Sail Option section now so<br />

you’ll be prepared for that final stage.<br />

SAIL OPTION<br />

If you are planning to rig sails on the<br />

model, preparation must be made early<br />

on. Additional blocks will be required for<br />

the bunt lines. Belaying plans should be<br />

layed out for leech lines, stay-sails and jib<br />

sheets. As will be mentioned in the two<br />

sections on rigging, the spares will be<br />

used up and some shifting of the belaying<br />

points may be required. The rigging<br />

of the square sail clews and sheets will<br />

also have to be done as the sails are bent.<br />

Study of the books listed in the bibliography<br />

will aid in building accuracy.<br />

Preparing the Sails: Using the Rigging<br />

Plans as a guide, make paper patterns of<br />

the sails first to be sure that your final<br />

sails will fit properly (see also figures<br />

73a, 73b, 81a and 81c). Also be certain<br />

that the spars are set at their raised position<br />

as shown on the plans. With the patterns<br />

established, you can cut oversized<br />

pieces of cotton balloon cloth. These<br />

should be tinted with wood stain. Min-<br />

Wax “Driftwood” is a good choice, but<br />

stay away from stains with any red in<br />

them, such as mahogany, maple or walnut.<br />

The stained cloth can then be sized<br />

with clear lacquer and ironed flat. Next,<br />

draw panel lines on the sails. Hemming<br />

can be created simply by folding and gluing<br />

the edges. (While the pencil lines will<br />

define the sail structure, stitching the<br />

panel lines and the hems will add more<br />

detail in this scale.)<br />

There are many approaches to making<br />

sails and they have been well described<br />

in various publications. Your choice of<br />

method may be determined by the tools<br />

you have on hand.<br />

WHAT YOU’LL NEED<br />

TO START CONSTRUCTION<br />

The following tools and supplies are recommended<br />

for the construction process.<br />

Modelers who have built before may<br />

have their own favorites.<br />

A. Knives:<br />

1. Set of hobby knives with a quantity<br />

of #ll blades and square and skew<br />

chisel blades<br />

2. Box of single edge razor blades<br />

B. Files:<br />

1. Set of medium needle files<br />

2. Combination medium/coarse<br />

& round/flat rasp<br />

C. Saws:<br />

Razor saw set<br />

D. Clamps:<br />

1. 6 Small C-clamps<br />

2. 12 Wooden, spring clothespins<br />

E. Sandpaper:<br />

Assortment of grits from 100 to 240<br />

F. Boring Tools:<br />

1. Set of miniature drills, sizes 61-80<br />

2. A pin vise<br />

3. Set of miniature reamers<br />

G. Miscellaneous:<br />

1. Small hammer<br />

2. Tweezers<br />

3. Small fine scissors<br />

4. Miniature pliers<br />

a. round nose<br />

b. square<br />

c. diagonal cutters<br />

d. tapered, half-round<br />

5. 1/2” or 3/4” masking tape<br />

H. Finishing:<br />

1. Brushes<br />

a. fine with round and square ends<br />

b. medium with round<br />

and square ends<br />

I. Supplies:<br />

(will be covered in detail in “Finishing<br />

the Model” section and throughout<br />

instructions)<br />

1. Paint<br />

2. Wood stains<br />

3. White glue<br />

4. Super glue<br />

5. Glazes and stains<br />

Note: Miniature power tools such as<br />

drills, sanders and scroll saws will speed<br />

up some work, but are not necessary to<br />

construct this kit.


PAINTING & STAINING<br />

THE MODEL<br />

It may seem strange to begin an instruction<br />

manual with directions on applying<br />

the finishes to the model. Not so! Much<br />

time and effort can be saved, and a more<br />

professional result can be obtained, if the<br />

finishing process is carried out during<br />

construction. Painting of various small<br />

parts, masts and spars should be accomplished<br />

before they are installed on the<br />

model. Painting sequence must be a well<br />

thought out procedure, otherwise you<br />

may have difficulty as you proceed with<br />

assembly. For example, it is easier to<br />

paint a deckhouse or hatch coaming before<br />

it is glued to the deck. Put the parts<br />

aside until they are ready to be installed.<br />

Proper timing in the application of finishes<br />

and the use of masking tape to define<br />

painted edges should eliminate unsightly<br />

glue marks and splotchy stained surfaces.<br />

In the end, following these general<br />

suggestions will be to your advantage.<br />

Your first decision should be to determine<br />

how “finished” you want the model<br />

to be. A more authentic scheme will require<br />

the finishing of internal bulwarks,<br />

railings, transom, mast tops and doublings<br />

and deck furniture. This would entail<br />

using the following color scheme:<br />

1. Red: internal bulwarks, gunport<br />

edges, oarport edges, hatch coamings,<br />

companionway coamings, gun carriages,<br />

pumps, windlass supports, bitts, inside<br />

gunport lids.<br />

2. Black: mast tops, mast doublings, cap<br />

rail, main wale, outside ship’s boat, transom,<br />

bowsprit to doubling, spars, gaffs,<br />

booms and outside gunport lids. Metal<br />

parts such as gun barrels, anchors, cleats<br />

and rings can be finished with metal<br />

blackener or painted.<br />

3. Yellow or gold: beak supports and<br />

structure, name lettering<br />

4. Stains: Oak – deck planking, cabins<br />

and companionways;<br />

Dark Walnut – external hull, keel, stem,<br />

sternpost, inside ship’s boat, rudder;<br />

Natural Pine – unpainted mast sections<br />

To achieve an “all natural look” finish<br />

would require that most parts of the<br />

model be stained Dark Walnut, except<br />

for the deck, which should be stained in<br />

Oak. But even with this natural type<br />

look, a more attractive finish could be obtained<br />

by painting the cap rail and wale<br />

black. This would accent the lines of the<br />

hull. The hardware, guns, etc. could be<br />

left bright or blackened. Hatch coamings<br />

could revert to the Dark Walnut stain.<br />

Remember, each captain had his preferences<br />

and painted accordingly. You will<br />

be the captain of your ship and can do<br />

the same.<br />

Staining & Painting Techniques<br />

The following techniques will improve<br />

whichever finish you choose:<br />

1. Stains should be applied to the part before<br />

mounting. This will eliminate any<br />

interference by glues that may be present<br />

on the surface. It will also prevent the<br />

bleeding of one stain color into another<br />

on an adjacent surface.<br />

2. Paints should be applied to any part<br />

that will abut a surface which is to be a<br />

different color or stain. This will be particularly<br />

useful when joining the inner<br />

bulwark planking and the waterways<br />

with decking surface, and when mounting<br />

wales and the cap rail which are a<br />

different color than the hull or bulwarks.<br />

This step completely eliminates the need<br />

for masking or carefully painting a line.<br />

Some touch-up may be required, but it<br />

will be much easier than cutting an entire<br />

line. Beyond the parts or strakes that define<br />

different finishes, the painting<br />

can be done on the model.<br />

If the parts are pre-finished as suggested,<br />

any differences in gloss or glue marks<br />

will be eliminated by the application of a<br />

final overcoat of glaze or varnish. Whenever<br />

possible, surfaces to be painted<br />

should be placed horizontally to eliminate<br />

“runs” which will ruin the finish.<br />

Pointed brushes are best used for detail<br />

work and the flats will work best on the<br />

larger areas. Do not “build up” paint as it<br />

will hide structural details and could<br />

possibly chip while handling during construction.<br />

Detailed painting is best accomplished<br />

by steadying the hand<br />

against the work or other surface and<br />

only using the finger movements to<br />

apply the brush strokes.<br />

Only paints developed for model work<br />

should be used as they have the finer pigments<br />

which will not take away from<br />

surface details. Whenever possible, use<br />

standard colors as mixed by the manufacturer.<br />

This will allow a better match of<br />

color when going from one container to<br />

another.<br />

General finishing techniques require that<br />

any finish should set at least 24 hours before<br />

applying an additional coat or other<br />

treatment. (Each manufacturer will have<br />

a recommendation on drying and setting<br />

times for their products.)<br />

7


FIG. 1<br />

FIG. 3 FIG. 5<br />

A bulkhead marked and ready for assembly to the<br />

false keel.<br />

FIG. 2<br />

Deck plate mounting held with clothespins.<br />

FIG. 4<br />

Bow blocks shaped. Black line is black tape defining<br />

chamfered width of false keel.<br />

FIG. 6<br />

Bulkhead and false keel assembly.<br />

Bow blocks mounted.<br />

Stern blocks mounted.<br />

8<br />

STAGE A<br />

BUILDING THE HULL ASSEMBLY<br />

The Hull Assembly of any model represents<br />

75% of the job. Besides serving as<br />

the support platform for the masts and<br />

rigging, most attention given by the observer<br />

will be directed toward the hull<br />

lines and deck details. For these reasons,<br />

the hull framework should be constructed<br />

with precision, creating a sturdy, true<br />

and perfectly symmetrical showpiece.<br />

The Prince de Neufchatel hull frame is<br />

made up of 22 bulkheads, a one-piece<br />

false keel and a deck plate. They are all<br />

laser cut to close tolerances, allowing a fit<br />

that should not require any additional<br />

fixtures for alignment when properly assembled.<br />

Extensive use of horizontal waterlines<br />

and vertical centerlines on these<br />

parts are a great help in establishing<br />

what will be the basis for all subsequent<br />

construction.<br />

1. Bulkhead & False Keel<br />

Preparation:<br />

The bulkheads are cut from 1/8”-thick<br />

plywood and are sequentially identified<br />

“A” to “V” from bow to stern (see figure<br />

1). Each of them has shaped extensions<br />

above the deck line to define the height<br />

of the bulwarks and they are grooved to<br />

fit over the 3/16”-thick false keel piece.<br />

(Bulkhead “O” does not extend above the<br />

deck so as to prevent interference with<br />

the gunport openings.) The pre-cut bulkheads<br />

have the deck camber cut in.<br />

Check the keel grooves for an accurate fit<br />

over the false keel. If too small, they<br />

should be widened equally about the<br />

centerline. Before mounting to the keel,<br />

label and mark each bulkhead with a vertical<br />

centerline and a horizontal line perpendicular<br />

to the centerline and through<br />

the deck crown at the bulwarks.<br />

Next, check all bulkhead grooves of the<br />

3/16”-thick plywood false keel to ascertain<br />

that they will accept the 1/8”-thick<br />

bulkheads. The depth of the grooves<br />

should allow each bulkhead to sit with its<br />

center flush with the top of the false keel<br />

piece (see figure 2). Vertical lines should<br />

be drawn to establish bulkhead alignment<br />

on the keel piece at the forward<br />

side of each bulkhead groove.<br />

Note: all groove fits should be close, but<br />

not bind or allow excess movement.<br />

2. Frame Assembly:<br />

Starting from either the bow or stern, sequentially<br />

glue the bulkheads into place<br />

(see figure 2). The center of each bulkhead<br />

should be aligned with the center of<br />

the keel piece, and the horizontal line on<br />

each bulkhead must be set perpendicular<br />

to the vertical side of the keel piece. This<br />

can be checked with a small square. The<br />

bulkhead should also be at a 90-degree<br />

angle to the keel piece. Sequential mounting<br />

is necessary to allow use of the<br />

square for each bulkhead alignment.<br />

Bulkheads can be held with white glue<br />

and clamped with clothespins. When<br />

properly aligned, the joint can be set by<br />

wicking in slow-set cyanoacrylate glue.<br />

A note on glues: White glues are slower<br />

setting and tolerant to parts adjustments.<br />

They tend to fill wood porosity, and this,<br />

along with their moisture content, provides<br />

a stronger bond when an additional<br />

application of cyanoacrylate glue is<br />

combined (for joints that need it). For<br />

more delicate assembly work, this combination<br />

of glues is not recommended,<br />

since some filleting may occur and the<br />

white glue does not always dry clear.<br />

A note on hull symmetry: Eyeballing–<br />

Even though you have carefully marked<br />

and set each bulkhead square on the false<br />

keel, keep eyeing the entire assembly<br />

from stern to bow to assure that no twist<br />

has set in that would result in a warped<br />

deck or cocked transom mounting.<br />

3. Deck Plate Mounting:<br />

The sub-deck plate of 1/32”-thick laser<br />

cut aircraft grade plywood is the next<br />

item to be installed to the hull framework<br />

(see figure 3). Draw a centerline on the


FIG. 7a<br />

FIG. 7b<br />

Good<br />

Plank<br />

BHDS<br />

Bevel too great could<br />

leave as is but better to<br />

add wedge and re-sand<br />

Hump–sand<br />

to dotted line<br />

and recheck<br />

Good<br />

Stern blocks shaped.<br />

Chamfering of the bulkhead edges.<br />

FIG. 8 FIG. 9<br />

Shows after-end of stern blocks which are left<br />

square until transom is installed.<br />

First strake of under-planking at deckplate level.<br />

deck plate from bow to stern. The bulkhead<br />

slots should also have lines drawn<br />

across the deck plate connecting them<br />

from port to starboard. These notches are<br />

deep enough to clear the bulkhead extension<br />

above the deck line. Check their<br />

widths for an accurate fit of the bulkhead<br />

thickness. Widen if too tight, but DON’T<br />

OVERWIDEN THESE SLOTS!!! They accurately<br />

position the bulkheads and<br />

straighten any curvature that may be present<br />

in the false keel piece. The fit of<br />

these slots should be equal to the snug fit<br />

of the keel to bulkhead joints.<br />

The deck plate can be held down to the<br />

deck camber by using clothespins at the<br />

edges of the bulkheads. Be sure the deck<br />

plate centerline is on the center of the<br />

false keel and the mast holes are over the<br />

mast grooves in bulkheads “E” and “N.”<br />

Small nails can be used to hold the plate<br />

in place on the top of the false keel.<br />

White or cyanoacrylate glue is then<br />

wicked into the joint of the bulkheads<br />

and the underside of the deck plate.<br />

4. Bow & Stern Blocks:<br />

When the deck plate is set, bow and stern<br />

blocks of medium grade balsa are fitted<br />

(see figures 4 and 6). As sized, the grain<br />

of the bow blocks must run fore and aft,<br />

and the grain of the stern blocks must<br />

run vertically. Surfaces of these blocks<br />

have to be chamfered* (see figures 5 and<br />

7a). This will allow a snug fit into the corners<br />

formed by the deck plate, false keel<br />

and bulkhead “A” at the bow; and bulkhead<br />

“V” at the stern.<br />

*Note: Chamfering means to cut or bevel<br />

the corner at an inclined angle for working<br />

the wood to a particular shape.<br />

5. Bulkhead Edge Chamfering:<br />

The bulkhead edges have to be chamfered<br />

to properly accept the under planking<br />

and give a true look to the hull (see figure<br />

7b). The Prince de Neufchatel hull does not<br />

require extensive work in this area. The<br />

bulkheads that require the most chamfering<br />

are “A, B, C, D, E, & F” at the bow<br />

and “P, Q, R, S, T, U & V” at the stern.<br />

The ten amidships from “G” to “O” can<br />

have square edges. To maintain the hull<br />

shape, the after corners of the bow bulkheads<br />

and the forward corners of the<br />

stern bulkheads to be chamfered should<br />

be marked with a pen or pencil. When<br />

chamfering, these corners should never<br />

disappear. The bulkhead thickness of<br />

1/8” was selected to allow ease of chamfering,<br />

as well as provide a greater number<br />

of bulkheads for a better hull line.<br />

The best tools for chamfering this model<br />

are files. Flats can be used on the convex<br />

edges and rounds are the better choice for<br />

the concave edges at the stern. For these<br />

narrower bulkheads, knife cuts should<br />

not be required. When proceeding with<br />

the chamfering, you will find that the<br />

bow and stern blocks will be altered to<br />

maintain a true hull line all the way to the<br />

stem and stern post lines. This work will<br />

test your ability to set a fair curve line on<br />

the hull. It can only be done well with patience.<br />

Practice helps, but this may be<br />

your first try ... so, easy does it!<br />

The last chamfering to be done is the<br />

shaping of the false keel piece from bulkhead<br />

“D” to the bow and bulkhead “P”<br />

to the stern (see figures 5 and 8). Chamfer<br />

the false keel from its original 3/16”<br />

thickness to 1/8” thickness all the way to<br />

the deck plate at the bow and to the stern<br />

block at the stern. This tapering will accommodate<br />

the walnut stem, keel and<br />

sternpost pieces which will be added before<br />

applying the final hull planking.<br />

6. Bulwark Plate Fitting<br />

& Mounting:<br />

The frame is now ready for the first strake<br />

of under-planking that is required to properly<br />

fit the bulwark plates (see figure 9).<br />

It is 1/16” x 3/16” basswood that will also<br />

be used for the under-planking of the lower<br />

hull. Mount it even with the top edge of<br />

the deck plate from bow to stern. It can be<br />

held in place at each bulwark with small<br />

nails and glue. Spring clamps will work<br />

best at the bow. (Wet forward ends of<br />

these strips to ease bending at the bow.)<br />

9


FIG. 10<br />

FIG. 12 FIG. 14<br />

Bulwark plate clamped in position to determine<br />

bottom edge line.<br />

FIG. 11<br />

Clamping at stern showing variety of clamps that<br />

can be used to hold hull flair curvature.<br />

FIG. 13<br />

The transom plate looking inboard aft.<br />

Bulwark plate clamped during gluing.<br />

Starboard bulwark plate mounted.<br />

10<br />

The bulwark plates are laser cut from<br />

1/32” plywood. These pieces have the<br />

gunport and oarport openings cut into<br />

them (see figure 10). The bow, stern and<br />

bottom sides have been left oversized to<br />

allow fitting to the framework you have<br />

built. The top edge has been accurately<br />

shaped to the top bulwark line. The gunport<br />

openings are cut slightly undersize<br />

to allow proper sizing to the gunport<br />

frames which will be mounted later. The<br />

first thing to do is establish which are the<br />

lower edges of the bulwark plates.<br />

The gunport openings will help. They are<br />

numbered 1 through 11 from bow to<br />

stern. Gunports 5 and 11 should be centered<br />

vertically between bulkhead extensions<br />

“I” and “J” and “T” and “U” respectively.<br />

The top edge of the bulwark<br />

plate has to be 25/32” from the top of the<br />

deck plate at bulkhead “T” and 31/32” at<br />

bulkhead “I.” An additional height check<br />

can be made at bulkhead “A.” It should<br />

be 13/16.” With the bulwark plates set at<br />

these dimensions and clamped in place, a<br />

line should be drawn inboard along the<br />

bulwark plate at the top of the deck plate.<br />

The bulwark plate can be removed and<br />

cut to this line, which establishes its bottom<br />

edge for assembly.<br />

The plates are then remounted to the bulkhead<br />

extensions with clamps at the proper<br />

fore and aft, and vertical settings and<br />

glued in place with slow-set Super glue<br />

(see figure 11). They should be clamped at<br />

each bulkhead to be sure they conform to<br />

the tumblehome and flair curvatures along<br />

the hull (see figure 12). It can be advantageous<br />

to glue in the bottom edges before<br />

clamping to the bulkhead shapes above<br />

deck. To aid in positioning these bulwark<br />

plates, you should refer to the plans and<br />

use the following table as a guide (Also ...<br />

the bow ends tend to flair upward and<br />

should be held firmly in place):<br />

Bulkhead Top edge above deck plate<br />

A................................13/16”<br />

B....................................“<br />

C................................27/32”<br />

D..................................7/8”<br />

E................................ 31/32”<br />

F.....................................“<br />

G....................................“<br />

H....................................“<br />

I......................................“<br />

J......................................“<br />

K................................15/16”<br />

L.....................................“<br />

M...............................29/32”<br />

N............................... 27/32”<br />

O..................................7/8”<br />

P.....................................“<br />

Q................................27/32”<br />

R....................................“<br />

S.................................13/16”<br />

T................................ 25/32”<br />

U..................................3/4”<br />

V................................11/32”<br />

Note: These dimensions are taken along<br />

the outer curved surfaces of the bulwark<br />

extensions which are longer than<br />

the vertical height from the edge of the<br />

deck plate.<br />

These dimensions are for reference only<br />

and depend upon the accuracy of the<br />

deck plate level. A true line is more important<br />

than an actual conformation to<br />

any reference dimension. In addition,<br />

the bulkhead extensions should be<br />

aligned externally to give a true line to<br />

the bulwarks (see figure 13). If some are<br />

below a true line, they should be<br />

shimmed with 1/8” wide basswood<br />

stock. Those that may be too “fat”<br />

should be trimmed down. The 3/16”<br />

width of these extensions will accommodate<br />

any trimming easily. Gross<br />

bumps or indentations are not the intent<br />

of the ship designer, builder, historian,<br />

kit designer or modeler.<br />

7. Transom<br />

The transom piece is also laser cut from<br />

1/32” plywood. Its top is cut to the design<br />

curvature and the gunports are also<br />

cut as they were in the bulwark plates<br />

(see figure 14). The bottom and side<br />

edges have been left longer to allow fitting<br />

to your assembly. This piece should<br />

have a vertical centerline drawn on it between<br />

the gunports.


FIG. 15<br />

FIG. 17<br />

Stern blocks filed to the slope of transom.<br />

Gun and oar port frames amidships.<br />

FIG. 16 FIG. 18<br />

Gunport frame clamped at bow.<br />

1/16” square filler strips amidships.<br />

Align the transom center with the deck<br />

centerline and the top edge with the aft<br />

top corners of the bulwark plates. A line<br />

drawn across the deck plate will define<br />

the bottom edge of the transom piece.<br />

When cut to this line, it can be realigned,<br />

held with tape and glued in place along<br />

the bulwark and deck plates. The port<br />

and starboard edges can then be trimmed<br />

down flush with the after ends of the bulwark<br />

plates (see figure 15).<br />

If your frame assembly is square and<br />

level from bow to stern, the transom<br />

will be square if properly aligned. Its<br />

shape may have to be altered to give<br />

this squareness and alignment with the<br />

bulwark plates. If the shape needs to be<br />

altered, be sure to keep the transom<br />

symmetrical from port to starboard, as<br />

nothing shows up with more stigma<br />

than the transom if it is tilted.<br />

8. Inner Bulwark Preparation<br />

Giving the bulwarks the proper thickness<br />

for support and the framing for any<br />

openings is the last bulwark detail chore<br />

to be done before starting the hull surfacing.<br />

Frames for the gunports and oarports<br />

have been laser cut from 1/16” plywood.<br />

The gunport frames are opened to<br />

the proper size and must be centered<br />

over the openings cut in the bulwark<br />

plates. They should be clamped when the<br />

glue is setting to hold them to the curva-<br />

ture of the bulwarks (see figure 16). The<br />

oarport frames are also cut to an accurate<br />

size and should be glued over their<br />

matching openings in the bulwark plates.<br />

The bulwark gunport openings can be<br />

cut to the inner edges of the gunport<br />

frames with a #11 blade. The oarport<br />

openings can be filed to even edges with<br />

a square miniature file (see figure 17).<br />

The transom gunports are treated in the<br />

same manner as the bulwark gunports.<br />

Any framing that may extend over the<br />

top of the bulwarks or butt into a bulwark<br />

extension can be cut to a proper fit.<br />

These frames establish the bulwark thickness<br />

but do not control thickness at the<br />

top and bottom edges.<br />

For any long top or bottom edge opening<br />

between the frames, the support for the<br />

railing and the inner bulwark planking is<br />

supplied by 1/16” square basswood strip<br />

stock (see figures 18 and 19). The strips<br />

mounted at the deck level also provide a<br />

supporting gusset to the bulwark plates<br />

when the bulkhead extensions have been<br />

cut down to the 1/16” thickness at a later<br />

stage of construction.<br />

At the bow are additional strips to support<br />

the inner planking around the curve.<br />

And at the forward lower end, 1/16”-<br />

thick plates are added in the area where<br />

the hawse holes should be drilled 1/8” in<br />

diameter (see figure 20 and plans).<br />

FIG. 19<br />

Filler strips and gunport frames on transom.<br />

FIG. 20<br />

Filler strips and hawse pipe plate at bow.<br />

11


FIG. 21<br />

FIG. 23 FIG. 25<br />

Bow under-planking below bulwarks. Bow completely covered with under-planking. Under-planking at stern clamped to false keel.<br />

FIG. 22<br />

FIG. 24<br />

FIG. 26<br />

Bow under-planking ready for stealers.<br />

Under-planking faired to false keel.<br />

Stern under-planking below bulwarks.<br />

12<br />

STAGE B<br />

SURFACING THE HULL ASSEMBLY<br />

What follows are the steps explaining<br />

how to properly plank the various areas<br />

of the hull from the keel up to the bulwarks<br />

and its railing. This will include<br />

various finishing requirements for those<br />

parts of the hull assembly and planking<br />

which will make finishing a lot less difficult.<br />

Each step will advise the type of finish<br />

required for either the painted or “all<br />

natural look” options. This particular<br />

hull shape is one of the easiest to plank<br />

and should cause little difficulty.<br />

1. Lower Hull Under-Planking<br />

The first surface to be covered is the<br />

lower hull below the first planking strake<br />

and below the bulwark plates (see figures<br />

21-Bow and 26-Stern). All strakes are<br />

1/16” x 3/16” basswood and require no<br />

finish before mounting. The only purpose<br />

for this planking is to provide a surface<br />

for the second and final layer of<br />

planking. For this reason, you can save<br />

time by not worrying about tapering<br />

planks toward the bow unless you want<br />

the practice. All initial applications of<br />

planking are left full width and allowed<br />

to take a natural line along the lower hull<br />

starting initially at the top.<br />

Other strakes can be laid along the false<br />

keel bottom even with the 1/8” width<br />

that was chamfered when the hull frame<br />

assembly was built (see figure 25-Stern).<br />

As you work up from the bottom and<br />

down from the top, there will be tapered<br />

openings left in the hull areas. These<br />

openings should be filled with “stealers”<br />

(“short lengths of plank worked in<br />

among other strakes to facilitate rounding<br />

off in parts of great curvature”).<br />

Stealers were and are still used in the<br />

planking of life-size ships. These stealers<br />

can be made as required from the planking<br />

material (see figures 22-Bow and 27-<br />

Stern). Doing this step affords the modeler<br />

additional practice that will be helpful<br />

when it comes time to apply the final<br />

planking surface.<br />

2. Applying Filler<br />

to the Under-Planking<br />

When finished with the under-planking,<br />

apply filler to any small cracks that may<br />

exist. This will give a uniform surface for<br />

the next layer (see figure 23-Bow).<br />

When the glue and filler have set, usually<br />

overnight, shape the under-hull by filing<br />

and sanding. Flat files can be used on the<br />

convex surfaces and rounded files will<br />

work best on the concave areas. The planking<br />

must be faired into the 1/8” width of<br />

the false keel edge (see figures 24-Bow, 28-<br />

FIG. 27<br />

Stern under-planking ready for stealers.<br />

FIG. 28<br />

Under-planking faired to false keel.


FIG. 29<br />

FIG. 31 FIG. 33<br />

Under-planking at amidships, ready for keel and<br />

final planking.<br />

Inner final planks clamped into place on bulwarks.<br />

The inner planks painted on the bulwarks.<br />

FIG. 30 FIG. 32<br />

Inner under-planking across transom. Cut-down<br />

bulkhead extensions can be seen on bulwarks.<br />

Amidships inner final planking before trimming to gunport openings.<br />

Stern and 29-Amidships). It should also be<br />

leveled with the bulwark plates along the<br />

deck edge. Any nails that have been used<br />

to hold the planking should be filed off as<br />

you shape the hull. If not, they can be dug<br />

out with a pair of fine side-cutters. This<br />

final shaping should ready the hull for the<br />

external planking.<br />

3. Inboard Bulwarks<br />

The bulwarks located inboard can now<br />

be prepared for planking. The bulkhead<br />

extensions above-deck are all 3/16”<br />

wide. They must be cut down to the gunport<br />

and oarport thickness of 1/16” (see<br />

figure 30). This will allow the inboard<br />

bulwark planking to set properly against<br />

the various port frames along the inside<br />

of the bulwark plates. These extensions<br />

also should be cut flush to the deck plate.<br />

4. Outer Final Planking<br />

All outer planking, except for the deck, is<br />

.021” x 5/32” (.5 x 4 mm) walnut. The<br />

deck planking is 1/32” x 1/8” basswood.<br />

To avoid glue marks, all of these strips<br />

should be finished first before mounting.<br />

Stain the walnut planking “walnut” and<br />

the basswood deck strips “oak.” The<br />

wale is made from 1/16” x 3/16” (1.5 x 5<br />

mm) walnut and also should be stained<br />

“walnut.” This prepares all of the external<br />

planking for mounting regardless of<br />

your choice of finishes.<br />

5. Planking the Inner Bulwarks<br />

Because of the optional choice of painting,<br />

the inner bulwarks must be planked first.<br />

Planking strakes are applied from the<br />

deck plate upwards (see figure 31). Planking<br />

should be sized to the edges of the<br />

gunports, but can be run across the oarports,<br />

which are better opened after<br />

planking is completed (see figure 32).<br />

When the inner planking is done, open all<br />

ports and even up the edges (see figure<br />

33). The inner bulwarks and port edges<br />

should be painted now before the outer<br />

bulwark planking is started. If using the<br />

“all natural look” finish, the port edges<br />

should be stained at this point.<br />

6. Outboard Final Planking<br />

Outboard planking begins with the wale<br />

(see figure 34). It should be mounted<br />

with its top edge even with the bottom of<br />

the bulwark plate. If you are going to<br />

paint, the wale should be painted in<br />

place on the hull before continuing with<br />

the final planking. The wale is carried<br />

across the stern at deck level and this also<br />

should be painted if desired.<br />

7. Stern Final Planking<br />

Final planking starts at the stern, beginning<br />

first with the wale and continuing<br />

up to the top of the bulwarks (see figure<br />

35). Cut all strakes at the gunports, but<br />

FIG. 34<br />

The wale painted black. Inner bulwarks paint can<br />

be seen around edges of gunports.<br />

FIG. 35<br />

Outer transom final planking.<br />

13


FIG. 36<br />

FIG. 39<br />

Final planking of bulwarks amidships above wale.<br />

FIG. 37<br />

FIG. 38<br />

The keel amidships with one of the strengthening<br />

finishing nails showing.<br />

FIG. 40<br />

14<br />

Three laser-cut stem pieces.<br />

cover the oarports (see figure 36). The<br />

oarports are to be opened after final<br />

planking is complete, just as they were<br />

after the first layer of planking.<br />

8. Lower Hull Final Planking<br />

Before beginning the final planking of the<br />

lower hull, mount the keel, stern post<br />

and stem pieces to the false keel (see figures<br />

37 and 38). They are wider than the<br />

keel pieces, which will provide the rabbet<br />

(groove to receive plank edges) needed<br />

for planking at the bow and stern. These<br />

parts should be stained “walnut” before<br />

mounting. The keel piece should be<br />

nailed to the bottom of the false keel in<br />

addition to using glue (see figures 39 and<br />

40). Larger finishing nails can be used<br />

here, but to prevent the keel from splitting,<br />

drill holes for the nails before driving<br />

them into the wood.<br />

The stem mounted to the false keel.<br />

9. Creating Batten Lines<br />

on the Lower Hull<br />

For the hull below the wale to achieve a<br />

scale-like appearance, that area should be<br />

divided into three sections by battens before<br />

laying the final planking (see figure<br />

41). This procedure is described in the<br />

Planking <strong>Manual</strong> (included in the kit).<br />

Since there is already a hull surface provided<br />

by the first layer of planking, narrow<br />

strips of chart tape can be substituted<br />

for wooden battens. They will be easier<br />

to work around. After creating the batten<br />

divisions, plank the upper and lower<br />

sections first, then finish with the center<br />

section (see figure 42).<br />

10. Plank Tapering For the Hull<br />

The Neufchatel hull allows the simplest<br />

plank tapering. From amidships to the<br />

bow, each strake is tapered from its full<br />

width down to 1/16” (see figure 43). It is<br />

best to do this tapering off the ship on full<br />

length strips. From amidships aft, all<br />

planks are left full width, and stealers will<br />

be required (see figures 44, 45 and 46).<br />

All planking can be attached with a thin<br />

layer of white glue to hold the tougher<br />

areas. Those planks which curve around<br />

the bow should be soaked in water and<br />

held to a form, such as a jar lid, until they<br />

dry. This makes the bow planking proceed<br />

much faster.<br />

To further improve the scale look, each<br />

strake should be divided into scalelengths<br />

of 4” representing approximately<br />

21 feet. These divisions are best cut after<br />

each strake is applied, and before the<br />

next is set into place. In total, there<br />

should be 21 strakes from keel to wale.<br />

Refer to the Planking <strong>Manual</strong> for the<br />

proper spacing of plank “ends” from<br />

strake to strake. Strake ends tucked into<br />

the rabbet at bow and stern will give a<br />

The stern post and the shape of the after-end<br />

of the keel.<br />

FIG. 41<br />

Batten lines created on the lower hull with tape.<br />

FIG. 42<br />

Final planking on the lower hull.


FIG. 43<br />

FIG. 45 FIG. 47<br />

Final planking on bow showing tapering.<br />

Final planking on stern nearly completed.<br />

Start of deck final planking showing guide strip<br />

on centerline.<br />

FIG. 44 FIG. 46<br />

FIG. 48<br />

Final planking on the lower stern showing the first<br />

stealer position.<br />

Final planking amidships.<br />

A method of forming cap rail strips.<br />

very realistic appearance. For those with<br />

more ambition, treenails* can be added to<br />

the butt ends of the planks.<br />

When hull final planking is completed,<br />

another coat of stain will even out the<br />

finish.<br />

*Treenails are easily made from round tapered<br />

toothpicks which can be glued into<br />

any size hole and clipped off. Smoothing<br />

of the surface may require refinishing.<br />

11. Deck Final Planking<br />

Returning to above deck, the oak stained<br />

basswood strips will be used to cover the<br />

deck base plate. A first strake should be<br />

laid full length down the center line of<br />

the hull (see figure 47). Be sure to drill<br />

small holes at the mast openings or they<br />

will be lost as the planking continues.<br />

The next planks will fill the areas between<br />

hatch and cabin openings in the<br />

deck plate. The remainder of the plank<br />

strips can be cut into 4” lengths to be laid<br />

in a three-step pattern. Save some strips<br />

to make those planks which may require<br />

a little longer length to fill an area. (No<br />

real deck would ever have a one or two<br />

foot long plank. Once again, you eager<br />

beavers can add treenails if desired.) The<br />

deck should be planked right out to the<br />

bulwarks, but does not require an exact<br />

fit at the edges, since this joint will be<br />

covered by the waterway.<br />

The waterway is made of 1/4-round<br />

stock and should be painted red or<br />

stained “walnut” before mounting. It<br />

should be soaked and curved at the bow<br />

end before finishing and mounting. It<br />

will run the length of the bulwarks and<br />

across the stern.<br />

12. The Cap Rail<br />

To maintain a smooth curvature, the cap<br />

rail around the top of the bulwarks is<br />

made from 5/64” x 5/64” ( 2 x 2 mm)<br />

walnut strip stock. The cap rail is three<br />

strips wide with the middle centered on<br />

the bulwark top.<br />

Those portions of the rail stripping that<br />

cover the bow should be soaked and set<br />

around a form to dry (see figure 48). All<br />

strips should be finished before mounting<br />

(see figure 49). The painted version<br />

should be done in black and the “all natural<br />

look” stained “walnut.”<br />

The first rail strip to be mounted is the<br />

center strip. To it, the inner and outer<br />

strips are applied (see figure 50a). Top<br />

corner edges should be rounded and the<br />

top smoothed. Next, refinish the cap rail<br />

in the areas that were sanded. For detail,<br />

you can cut scarf lines every twenty<br />

scale-feet or so. (For those who are using<br />

the “all natural look” finish, pick rail<br />

strips that are alike in color.)<br />

This completes the Basic Hull Assembly.<br />

FIG. 49<br />

Bow cap rail strips ready for mounting.<br />

FIG. 50a<br />

Outer cap rail strips clamped for gluing.<br />

15


FIG. 50B<br />

The model on launching ways shown at a more completed stage of construction.<br />

16<br />

STAGE C<br />

MOUNTING THE HULL<br />

Before proceeding with additional work<br />

it is best to mount the hull. This step will<br />

help prevent details from becoming damaged<br />

during handling and will allow you<br />

to make any alignments that require a<br />

true waterline. Proper mounting of the<br />

hull is very important and will allow the<br />

accurate building and aligning of the remainder<br />

of the model. While any modeler<br />

can devise his own mounting, there<br />

are two commercial types of mounting<br />

available to you.<br />

1. Mounting Board with<br />

Two Pedestals (not included)<br />

The first is the traditional mounting<br />

board with two brass pedestals. This requires<br />

that holes be drilled through the<br />

keel into the false keel. The first hole<br />

drilled for the Prince de Neufchatel should<br />

be 5 1/2” from the aft end of the keel.<br />

The second hole should be spaced 8”<br />

from the first. This spacing, along with<br />

same sized pedestals, will give a proper<br />

set to the waterline. A 20” x 4 1/2” walnut<br />

baseboard will give adequate support.<br />

Screw holes in the baseboard also<br />

should be spaced 8” apart on the centerline<br />

and 6” from either end.<br />

When drilling the keel for the pedestal<br />

mounting screws, it is best to clamp<br />

wood strips on either side of the keel to<br />

prevent it from breaking out during<br />

drilling. Any thin walls will be supported<br />

by the pedestals when they are mounted<br />

between the keel and the baseboard. The<br />

screw heads at the bottom of the baseboard<br />

should be countersunk so they<br />

won’t protrude, but will instead provide<br />

a flush surface.<br />

Be sure to drill the screw holes vertically<br />

(port to starboard) as they will determine<br />

the level of the hull abeam. When inserting<br />

the screws, apply a coating of glue to<br />

help their holding power in the plywood<br />

false keel.<br />

2. Launching Ways<br />

(included in the kit)<br />

The second type of mounting that can be<br />

employed is the launching ways, which<br />

are most suitable for a model without<br />

sails (see photo 50b). It is supplied in kit<br />

form with instructions. Drilling of the<br />

keel is still required to apply the rods<br />

that anchor the model to the ways. In addition,<br />

there have to be hull props for a<br />

model the size of the Prince de Neufchatel.<br />

The launching ways are easily assembled<br />

and should be mounted on a minimal<br />

board size of 24” x 6.” (Expanding the<br />

size of the board will allow you to create<br />

a mini-diorama comprised of boat yard<br />

ground activity.) To achieve the proper<br />

waterline level the ways should rise 3/4”<br />

from stern to bow end over the 24.”<br />

Note: It is recommended that either<br />

choice mounting piece be finished before<br />

mounting the Hull Assembly into place.<br />

During mounting, be sure that the rails of<br />

the hull are level with the mount. Future<br />

alignments, especially the masting, will<br />

be gauged from this base.<br />

STAGE D<br />

DECK FURNITURE<br />

The Baltimore Clippers of the War of 1812<br />

were rather hastily built and had only a<br />

single weather deck. Because of this<br />

arrangement, only the most essential<br />

structures were incorporated in order to<br />

create the least interference with armament<br />

and larger crews. From bow to<br />

stern, the Prince de Neufchatel provided a<br />

fore grid platform with belaying pins aft<br />

at rail level, cat heads for ground tackle,<br />

bowsprit bitts, a focs’l (pronounced<br />

fokes’l which is the forecastle or forward<br />

deck popularly known as the space below<br />

cabin for crew) companionway, a simple<br />

anchor windlass with support bitts, galley<br />

hatch, amidships cargo hatch and a smaller<br />

winch forward of the mainmast (see


FIG. 51<br />

FIG. 53 FIG. 55<br />

Basic blocks created for deck furniture, hatches<br />

and cabins.<br />

FIG. 52 FIG. 54<br />

Galley hatch with stack on forward deck.<br />

Completed cabin and tiller aft. Open gunport lids<br />

can be seen.<br />

Forward companionway in place.<br />

Main hatch, pumps, aft hatch and basic cabin assembly (from right to left).<br />

figure 51). Aft of the main mast are the<br />

bilge pumps, a smaller loading and ventilating<br />

hatch and a main cabin with a companionway<br />

forward of the tiller.<br />

This section will also include fabrication<br />

of the gunport lids, channels with deadeyes<br />

and chain plates, and the belaying<br />

pin racks inboard abeam the fore and<br />

main masts.<br />

When assembling and mounting these details<br />

all finishing, paint or stain, should be<br />

applied before any glue touches the wood.<br />

1. Bowsprit & Bitts<br />

At the very bow an opening must be cut<br />

to accept the bowsprit which is nominally<br />

1/2” in diameter. The bitts should be<br />

assembled and mounted aft of it (Figures<br />

56 and 60 show these details at more<br />

completed stages of construction). These<br />

bitts, as well as others, should be pinned<br />

into the deck using the small brass nails<br />

provided. Insert the nails into the feet of<br />

the bitts, cut off the nail heads, leaving a<br />

portion of the shaft, and mount them into<br />

holes which have been drilled into the<br />

deck. The bowsprit may be mounted at<br />

this time.<br />

2. Forward Companionway<br />

The forward companionway is created<br />

with a balsa block set into the most forward<br />

opening of the deck (see figure 52). It<br />

should be planked with the .021” x 5/32”<br />

walnut planks. Trim the vertical corners<br />

with the 3/32” basswood angle and the<br />

base with 5/64” square walnut. Fashion<br />

the top out of two strips of walnut using<br />

brass strips to represent the hinges.<br />

3. Windlass Bitts (Fore & Main)<br />

Mount these upright supports in the<br />

same manner as the bowsprit bitts (see<br />

figure 56 for fore windlass bitts, and figure<br />

60 which shows catheads and rail<br />

bitts at the bow).<br />

4. Hatches (Galley, Main & Aft)<br />

All three deck hatches are constructed in<br />

the same manner (see figures 53 and 54).<br />

Cut 1/8”-thick basswood to fit each<br />

hatch opening in the deck. Paint them<br />

black and assemble grid strips to fit and<br />

glue onto the plate. This assembly should<br />

then be set, leveled and glued into the<br />

appropriate deck opening. The stained<br />

grid with the black backing gives a look<br />

of depth. Surround each of the deck<br />

hatches with a coaming of 1/16” x 1/4”<br />

basswood; either stained or painted.<br />

Note: The galley hatch is located aft of<br />

the foremast and has added detail in the<br />

form of a galley stack (see figure 53).<br />

Cover the hatch’s forward end with a<br />

solid plank as indicated in the plans and<br />

mount the stack on it.<br />

Note: An oddball hatch is located forward<br />

where the port and starboard rails<br />

meet. Use the grid as before and cut the<br />

hatch to shape. Mount 9 belaying pins in<br />

the after side and glue into place (see<br />

figure 56).<br />

5. Main Cabin<br />

Shape the main cabin from the larger<br />

balsa block to fit the deck opening. Plank<br />

it, as well as the sides of the companionway<br />

and the skylight, with the .021” x<br />

5/32” walnut (see figure 55). The cabin<br />

and companionway tops should then be<br />

covered with the scored sheet. Next,<br />

paint the top of the skylight black and<br />

then apply the 1/32” square framing.<br />

This assembly should then be set into the<br />

deck and the corners trimmed with angle<br />

stock. Then place 5/64” square molding<br />

around the bottom of the cabin at deck<br />

level. Finally, assemble the companionway<br />

door using boards slipped into a<br />

vertical frame with a latch at the top.<br />

6. Rudder, Mast openings,<br />

Pump Assemblies<br />

At the rudder post and mast openings,<br />

plates of 3/64” (l mm) walnut should be<br />

mounted (see figures 56 and 57). Mount<br />

the two pump assemblies at the rear corners<br />

of the mainmast plate (see figure 54).<br />

After shaping its post, insert the rudder<br />

17


FIG. 56 FIG. 57<br />

Rudder and fittings. “Rivets” are white glue dots<br />

that were painted black when dry.<br />

FIG. 58<br />

Completed outfitted bow with carronades, forward bitts, bow grid and fore windlass.<br />

Starboard main mast belaying pin rack. Breech<br />

ropes can be seen on carronades.<br />

18<br />

into the opening as indicated. Rudder<br />

hinges can be made from the 3/32” wide<br />

brass strip. Form the tiller from the basswood<br />

strip and mount it to the top of the<br />

rudder post (see figure 55).<br />

7. Belaying Pin Racks<br />

& Channels<br />

While not actually part of the deck furniture,<br />

the belaying pin racks and channels<br />

with their fittings can be mounted at this<br />

time. The belaying pin racks lay inboard<br />

beside each of the masts (see figure 58).<br />

Mount them at the bottom edge of the inboard<br />

rail overhang. Drill the belaying<br />

pin holes after mounting the racks. Next,<br />

position and mount the channels evenly<br />

with the belaying pin racks on the outboard<br />

rail overhang. Drill the openings in<br />

the channels that will eventually accept<br />

the deadeye/chain plate assemblies.<br />

Glue the belaying pins into the racks.<br />

Next, insert the deadeye assemblies<br />

through the channels (see figure 59).<br />

They will be pinned to the hull sides, but<br />

have to be aligned with the mast tops<br />

first. To simulate this, set false masts into<br />

the deck and align the chain plates with<br />

string attached to the proper height on<br />

the false mast. The chain plates must then<br />

be anchored with brass nails. Nail these<br />

into the hull.<br />

8. Gunport Lids<br />

Because the hull is securely mounted for<br />

safe handling, you can now introduce the<br />

gunport lids without fear of breaking<br />

them (see figure 59). The gunport lids<br />

and frames are laser cut pieces with the<br />

lids located juxtaposed inside the frames.<br />

Paint the lids red or stain them. Next,<br />

plank them horizontally with the outer<br />

hull walnut strip material. Then remove<br />

the loops from the tops of the brass<br />

hinges and blacken them. Glue them to<br />

the lids and paint the outside of the lids<br />

black. (If you’re doing the “all natural<br />

look” finish, black hinges only with the<br />

natural wood is preferred.)<br />

The aft two port lids may be positioned<br />

closed, but the remainder forward should<br />

be left open. Each opened lid is fitted into<br />

the gunport against the top edge and<br />

glued perpendicular to the hull surface.<br />

(Opened gunport lids can be seen in figures<br />

55 and 56.)<br />

9. Bow<br />

The stem is supported by two gussets.<br />

These are made from 3/64” thick walnut<br />

shaped to fit the stem and hull. Notice<br />

how they curve upward toward the end<br />

of the stem. Next, the catheads are made<br />

from 5/32” (4 mm) square walnut stock.<br />

They represent double blocks for the<br />

ground tackle and should be drilled.<br />

When at sea, the Prince de Neufchatel did<br />

not mount a bow decoration, therefore,<br />

the only trim is the stem framing which<br />

is made of basswood strip stock. Paint it<br />

yellow. Finally, the hawse pipes should<br />

be set into holes drilled into the forward<br />

bulwark. These will lead the anchor rope<br />

back to the forward windlass and then<br />

aft to the same openings in the deck beside<br />

the forward end of the main hatch<br />

(see figure 60).<br />

10. Railing Bitts & Knightheads<br />

These can be mounted now and the additional<br />

eyebolts that will be required in<br />

the rigging will be covered in the rigging<br />

section (see figure 60).<br />

11. Armament<br />

All 16 carronades and 2 long gun assemblies<br />

should be built, mounted and<br />

rigged at this time (see figures 61, 62a,<br />

62b, 62c, 62d and 62e). Carriages should<br />

be either stained or painted red. The<br />

Rigging <strong>Manual</strong> shows complete rigging<br />

details. Kit supplies only provide eyebolts<br />

and line for breech ropes. The eyebolts<br />

should be inserted into drilled<br />

holes 1/4” outside the edges of each<br />

gunport. Additional rigging of the guns<br />

will demonstrate the crowded condition<br />

of the deck of this ship which was built<br />

as a fighting machine.


FIG. 59<br />

FIG. 62b<br />

Trunnion &<br />

trunnion cap<br />

1/4”<br />

LONG GUN – 2 REQUIRED<br />

Barrel trunnion 7/16” lg–2 req, 1/16” dia. brass<br />

Wheel axle 3/4” lg–4 req, 1/16” dia brass<br />

Carriage side spacers 1/16” x 1/4” x 1/4” lg, basswood– 4 req<br />

Carriage side<br />

Axles<br />

CARRONADE – 16 REQUIRED<br />

Barrel trunnion 9/16” lg–16 req, 1/16” dia. brass<br />

Rear wheel axle 1” lg–16 req, 1/16” dia brass<br />

Front axle 13/16” lg–16 req, 1/16” dia brass<br />

Carriage side spacers 1/16” x 1/4” basswood–<br />

shape as shown, 16 each required<br />

Channel with lower deadeyes and chainplates.<br />

Gunports are closed. White glue dots are simulated<br />

“rivets” to be painted.<br />

5/16”<br />

1/2”<br />

GUN CARRIAGE ASSEMBLY<br />

1. Paint or stain assembled carriage<br />

2. Barrel with trunnion is set on assembly of carriage<br />

3. Wheel axle assemblies are mounted<br />

4. Mount trunnion caps<br />

FIG. 60<br />

FIG. 62c<br />

Rigging placement<br />

on the carronade<br />

carriage.<br />

Breech rope<br />

Outhaul<br />

tackle<br />

Bow detail showing knightheads, catheads, stem<br />

gussets, rail bitts and hawse pipe.<br />

Inhaul tackle<br />

FIG. 61<br />

FIG. 62d<br />

Rigging placement<br />

on the long gun<br />

carriage.<br />

Breech line<br />

Outhaul<br />

tackle<br />

Carronade assembly parts. The long gun is similar.<br />

Inhaul<br />

tackle<br />

FIG. 62a<br />

FIG. 62e<br />

Assembled carronade carriage.<br />

Long guns at bow showing crowding of the deck at more completed stage of construction.<br />

19


FIG. 63a<br />

FIG. 63b<br />

1<br />

Start<br />

2 3 4<br />

Rotate 180° Rotate 90° Rotate 180°<br />

Use a coarse or medium flat file<br />

Fore mast top assembly with platform.<br />

FIG. 64<br />

5 6 7<br />

8-sided 16-sided Round<br />

PROPORTIONS FOR TAPERING<br />

Yard<br />

Mast<br />

Gaff and Boom<br />

1/3 2/3<br />

Tapering spars and progression of flats.<br />

Fore top gallant with doubling and cross trees.<br />

20<br />

STAGE E<br />

MAST & SPAR CONSTRUCTION<br />

All of the parts that make up the masts<br />

and spars are drawn to full scale with dimensions.<br />

Each of the individual pieces<br />

should be cut to length and shaped (see<br />

figure 63a). They can be easily tapered by<br />

filing lengthwise, beginning with coarse<br />

files and progressing to fine files, and<br />

then sandpaper. Any minor tool marks<br />

that remain will be in keeping with the<br />

look of the actual masting which was<br />

usually hand-shaped along its length.<br />

When all pieces are shaped they should<br />

be stained “Natural Pine” before proceeding<br />

with the assembly.<br />

1. Assembling the Masts<br />

When completed, both mast assemblies<br />

must be built in line from port to starboard<br />

to allow proper rigging set-up:<br />

Fore mast: This mast is built up in three<br />

sections: lower, top and top gallant. They<br />

should be connected at the doublings by<br />

mast caps and trestle trees. Cross trees<br />

also should be added between the top<br />

and top gallant (see figures 63b, 64 and<br />

66a). Assemble and position a top platform<br />

between the lower and top mast.<br />

This top should be at a 10-degree angle to<br />

the mast so that it will sit level when the<br />

mast is mounted to the hull. Both masts<br />

have a 10-degree rake.<br />

Main mast: This mast is built up in two<br />

sections: lower and top mast poles. Connect<br />

them at the doubling with mast cap<br />

and trestle trees. Add cross trees to the<br />

trestle trees.<br />

When the mast assemblies are completed,<br />

position and mount the support cheeks<br />

into place at the doublings as shown in<br />

the plan (also see figures 65 and 66a). In<br />

the painted version, all doublings, including<br />

the caps at the top and the support<br />

cheeks at the bottom, can be painted<br />

black. Paint the lower ends of the masts<br />

red up to the rail level.<br />

2. Spars & Booms<br />

Fore course and top spars: These should<br />

have the studding sail booms attached to<br />

their outer ends and pinned in place with<br />

the small brass nails (see plans). Simulate<br />

the brass bands to give an appearance<br />

that is to scale.<br />

All of the spars have jack stays: They are<br />

made by gluing the small jack stay eyebolts<br />

into holes drilled in the top of each<br />

spar. Cut the 1/32” brass rod to length<br />

and run it through the eyes. Super glue<br />

or solder into place. The painted version<br />

requires that all spar assemblies be painted<br />

black. If using the “all natural look,”<br />

you may keep the pine finish and paint<br />

only the jack stays and eyebolts black.<br />

Boom Assemblies: These require that the<br />

boom jaws be added. They are made<br />

from strip stock and are more easily<br />

shaped after they have been mounted to<br />

the sides of the booms. The painted version<br />

requires that all booms be painted<br />

black. The pine finish may be maintained<br />

for the “all natural look.”<br />

3. Fittings<br />

Deadeyes, blocks, cleats and foot ropes<br />

can be easily applied before assembling<br />

and mounting the masting components<br />

(see figures 66b and 66c).<br />

Blocks: These can be sturdily mounted<br />

by inserting the wire strop into a drilled<br />

hole in the spar, then gluing. Next, simulate<br />

the scale rope strop and tie.<br />

Foot ropes: These are made from the fine<br />

black line and should be sized with Super<br />

glue to allow them to hold their shape. If<br />

you choose not to use Super glue, you<br />

may create the foot ropes from the kit-furnished<br />

fine black wire. Be sure the wire<br />

does not become kinked and lose its ropelike<br />

look. Painting the wire flat black also<br />

will help it look more to scale.<br />

Cleats: Paint them black. Position and<br />

mount as shown in the plans.


FIG. 65 FIG. 66a FIG. 66c<br />

Lashing<br />

Spar<br />

Stirrup<br />

Foot rope<br />

Typical foot rope.<br />

FIG. 67<br />

A typical doubling with support cheek and<br />

mast cap.<br />

Mast assemblies mounted to hull.<br />

Bowsprit assembly shown mounted.<br />

4. Bowsprit Assembly<br />

The last assembly of this construction<br />

stage is the bowsprit (see figure 67). It is<br />

made up of three sections: bowsprit, sprit<br />

mast and sprit pole. Before mounting,<br />

and if doing the painted version, finish<br />

them by painting the doublings black. If<br />

doing the “all natural look” version,<br />

paint only the ironwork black. The dolphin<br />

striker will be mounted during the<br />

rigging process. Next, drill holes vertically<br />

through the bowsprit assembly for the<br />

fore stays. The scale lashing of the sprit<br />

pole to the sprit mast is made with fine<br />

black line and should be glued into place.<br />

Eye pins are required on the sides of the<br />

bowsprit at the after end of the doubling<br />

to lead the fore stays aft.<br />

5. Mounting Spars & Booms<br />

Each spar and boom should be drilled<br />

and the pins inserted at this time. All pinning<br />

will be done with the small brass<br />

nails in a similar fashion to the way the<br />

bitts were pinned to the deck. Insert the<br />

pins into the spar or boom ends and cut<br />

the heads off. The protruding ends eventually<br />

will be glued into holes in the<br />

masts. Pin holes also should be drilled in<br />

the mast assemblies at this time. The<br />

height of these holes will be determined<br />

by whether or not you plan to mount<br />

sails. See spar positions on the plans.<br />

FIG. 66b<br />

Block and<br />

deadeye stropping.<br />

Note: The spars and booms<br />

will not be attached to the masts<br />

until the standing rigging is finished.<br />

The last holes required are for the spar<br />

halyards. They should be drilled through<br />

the mast fore and aft at the height shown<br />

in the plans. The fore course spar and the<br />

main top spar do not have halyards, but<br />

should be hung on slings at a fixed level.<br />

6. Mounting the Masts<br />

& Bowsprit<br />

The bowsprit and two mast assemblies<br />

must now be mounted to the hull in<br />

preparation for the standing rigging. This<br />

is where you will see the benefit of having<br />

the hull on its base.<br />

Two Mast Assemblies: Set the hull on a<br />

level surface and insert the masts into<br />

Line layered<br />

over wire<br />

their respective holes in the deck (see figure<br />

66a). They should both have a 10-degree<br />

rake that is provided by the angle of<br />

the holes in the false keel. If not, shape<br />

the bases of the mast to allow proper<br />

rake. It is useful to make a cardboard<br />

template to help set the masts. They both<br />

should be set vertically port to starboard<br />

by measuring to the bottom of the base at<br />

an equal distance out from each beam to<br />

any point on the masts. As a further<br />

check for trueness, the masts should<br />

align with each other and with the stem.<br />

Bowsprit: This assembly is set into the<br />

bitts at its bow opening (see figure 67).<br />

Looking aft, it should align with both<br />

masts and be approximately 1/8” above<br />

the end of the stem. It is now prepared<br />

for the standing rigging as will be addressed<br />

in the next stage.<br />

21


FIG. 68<br />

FIG. 70a<br />

Standing rigging at the bowsprit.<br />

FIG. 69<br />

Lower shrouds at the main mast. Tackle is attached<br />

to running back-stay.<br />

FIG. 71<br />

Fore-stays shown running up from bowsprit. Tackle and blocks are for jib downhauls and halyards.<br />

22<br />

STAGE F<br />

STANDING RIGGING<br />

All of the standing rigging is made from<br />

the black rigging line. The color represents<br />

the tarred rigging used on life-size<br />

ships that was permanently anchored to<br />

support the masts and spars. The kit’s<br />

heavier line is used on the lower rigging<br />

and progressively reduces in size as you<br />

rig upward on the masts. Begin the rigging<br />

with the bowsprit.<br />

1. Bowsprit Rigging<br />

A slot should be made in the stem and<br />

the heaviest line should be run through<br />

it and over the bowsprit to form the<br />

gammoning (lashing). Six turns can be<br />

taken with the end lashed around the<br />

center of the turns (see figure 68). The<br />

bob-stay is a single heavy line running<br />

from a brass strap on the stem at the waterline<br />

to an eye at the cap of the<br />

bowsprit. The dolphin striker has an eye<br />

in its end which is interlocked with an<br />

eye at the square tenon of the bowsprit.<br />

It will also have three cross rods at the<br />

bottom which will be used to guide the<br />

various fore-stays back to the hull.<br />

The martingale is made from a little<br />

smaller line and should run from the end<br />

of the sprit pole to the end of the dolphin<br />

striker. From there it should run port and<br />

starboard to eyes in the hull just below<br />

the catheads.<br />

The sprit spar should be mounted at this<br />

time by pinning, gluing and lashing it to<br />

the underside of the bowsprit. Guys<br />

(steadying or stay-ropes) on either side<br />

should run back from the end of the sprit<br />

pole and sprit mast. The two inner ones<br />

should be tied to the sprit mast and the<br />

third should run to the end of the sprit<br />

pole. All should run through eyes at the<br />

end of the sprit spar and then should be<br />

tied off in eyes at the front edge of the<br />

catheads. This completes the bowsprit<br />

standing rigging.<br />

2. Fore-stays<br />

Five fore-stays on the fore mast: The<br />

three outer stays should run to the<br />

bowsprit assembly through its block<br />

holes, down to the dolphin striker, and<br />

through eyes at the side of the bowsprit<br />

to the forward pin rail (see figure 69).<br />

The next inboard fore-stay should run to<br />

an eye on the port side of the bowsprit<br />

and back to the pin rail. The last lower<br />

fore-stay is lashed around the bowsprit<br />

just ahead of the rail.<br />

Four fore-stays on the main mast: Each<br />

fore-stay runs from the main mast to the<br />

fore mast. All fore-stays should be created<br />

from progressively finer line as they<br />

move to the upper mast ends.<br />

Fore mast with shrouds and fore-stays.<br />

FIG. 72a<br />

Fore mast upper shrouds


FIG. 70b<br />

2<br />

Wrap mast top<br />

FIG. 70c<br />

Shroud<br />

5<br />

Seize<br />

shrouds<br />

close to<br />

mast<br />

Lanyard tied<br />

around shroud<br />

Start knot<br />

Upper deadeye<br />

Tail for<br />

scale lashing<br />

Shroud pair<br />

Lanyard<br />

Lower deadeye<br />

Set height<br />

3<br />

with crimp<br />

Lanyard<br />

1<br />

Set height<br />

with lanyard<br />

Chain plate and<br />

deadeye strop<br />

Nailed to hull<br />

Channel<br />

Backing link<br />

4<br />

Tie second<br />

lanyard<br />

Typical shroud pair mounting sequence.<br />

Deadeye lanyard assembly.<br />

3. Shrouds<br />

Lower Shrouds: These should be made<br />

from the heaviest line and set with deadeyes<br />

at the channels (see figures 70a, 70b<br />

and 70c).<br />

Fore Top Shrouds: These should run<br />

down to the smaller deadeyes at the edge<br />

of the top mast (see figures 71 and 72a).<br />

Fore Top Gallant & Main Top Shrouds:<br />

These should be run through the ends of<br />

the cross trees and then tied to eyes so as<br />

to form all of the upper futtock shrouds.<br />

Note: All of the shrouds should have ratlines<br />

tied approximately 3/16” apart (see<br />

close-up figures 72b and 72c). When finished,<br />

the back and breast stays can be<br />

mounted, taking care to make a true run<br />

if they pass through the shrouds.<br />

4. Back-stays<br />

The back-stays are best mounted after<br />

building the shrouds with their ratlines.<br />

Breast Stays: This is an oddball rigging<br />

not employed by ship designers and<br />

builders for a very long period of time,<br />

but used on the Prince de Neufchatel. It<br />

should run from the fore top mast to the<br />

small deadeye lashing on the channels<br />

abeam the fore mast. It also should be<br />

mounted after finishing the shrouds.<br />

5. Lifts<br />

The main and fore royal spars and the<br />

fore top gallant spar will all have black<br />

line rigged lifts. These will be mounted<br />

as the running rigging is made.<br />

This completes the standing rigging and<br />

unless you are planning sails, the next<br />

stage on running rigging will<br />

complete your model.<br />

Start methods<br />

FIG. 72b<br />

Rat line<br />

1<br />

2<br />

3<br />

(Left shrouds)<br />

(All shrouds to right)<br />

Tying ratline knots.<br />

Shrouds<br />

cont.<br />

Two back-stays on the fore mast:<br />

Located one on each side, they should be<br />

rigged to deadeyes on the channels.<br />

Three back-stays on the main mast:<br />

They are located port and starboard and<br />

should run with tackle attached to the<br />

rail and then be belayed at the after belaying<br />

rack. This tackle is the only light<br />

line used for the standing rigging.<br />

FIG. 72c<br />

Method of tying<br />

ratlines to shrouds.<br />

Ratlines<br />

cont.<br />

23


FIG. 72d<br />

Line tied<br />

to pin<br />

FIG. 73c<br />

Making rope coils.<br />

Wrap tweezer handle<br />

Twist coil, glue<br />

and wrap at center<br />

Glue over<br />

belaying pins<br />

FIG. 73a<br />

Fore mast<br />

FIG. 73b<br />

Mast<br />

Stay<br />

Stay<br />

Fore<br />

Aft<br />

Wire<br />

rings<br />

Fore<br />

Halliard<br />

Aft<br />

Wire<br />

rings<br />

Halliard<br />

Downhaul<br />

Sheets<br />

Bowsprit<br />

Jib sail mounting.<br />

Downhaul<br />

Stay sail mounting<br />

Sheets<br />

Main gaff and driver boom with lifts, downhaulers,<br />

driver boom sheets and flag halyard.<br />

24<br />

STAGE G<br />

RUNNING RIGGING<br />

The running rigging are lines which<br />

control the setting of the sails and the<br />

positioning of the spars for maneuvering<br />

the ship. Since the lines are reeved<br />

through blocks and their positioning is<br />

meant to be actively changed, they are<br />

made up of supple untarred ropes. To<br />

simulate the ropes, all of the running<br />

rigging on the model is made up of various<br />

sized tan lines.<br />

The only rigging described in this section<br />

is that which is left on the ship when the<br />

sails are removed. A Key to Rigging is<br />

provided in the next section of this instruction<br />

manual.<br />

Remember: All of the spars and booms<br />

have to be mounted to the masts before<br />

this rigging can be started. Each of the<br />

spars should be pinned and glued into<br />

the masts and lashed with black line.<br />

As with the standing rigging, all of the<br />

running rigging lines should become<br />

smaller in diameter as they are worked<br />

upward on the masts. The rigging should<br />

also begin inboard to allow fingers and<br />

tools the room to lash and tie. As you are<br />

rigging, be sure to save all of the cut ends,<br />

as they will be made into rope coils for<br />

mounting over the belaying pins (see figure<br />

72d). All lines initially should be tied<br />

only at the belaying points to avoid interference<br />

with each subsequent connecting<br />

of a line. When all lines are in place as required,<br />

they may then be glued.<br />

Note: Although in most cases it is advisable<br />

to work the lines on the ship from<br />

top to bottom to avoid tangling the lines,<br />

some lines are best rigged by starting<br />

from the belaying point and working<br />

backwards.<br />

Important: Before starting to rig, be sure<br />

to mount any remaining blocks or fittings<br />

that are attached to the stays or other<br />

standing rigging lines. For the Prince de<br />

Neufchatel, these are the blocks on the<br />

fore stays through which the yard braces<br />

are reeved on their way to the deck and<br />

belaying pins. But all is not lost if some<br />

fittings have been overlooked; you can<br />

always add them as you rig, but your<br />

mounting access will be more restricted.<br />

1. Jib Sails<br />

The downhauls and halyards should run<br />

parallel to the fore stays (see figures 69<br />

and 73a). Without the sails, the tackles<br />

are extended nearly to the bowsprit, so<br />

the downhauls should be reeved through<br />

blocks lashed to the bowsprit, and then<br />

belayed aft. The halyards should be<br />

reeved through blocks on the mast and<br />

belayed below.<br />

FIG. 75a<br />

Fore gaff rigging is similar to that of main gaff.


FIG. 74<br />

FIG. 76<br />

Main gaff peak halyard.<br />

FIG. 75b<br />

Mast<br />

Spar<br />

Close-up showing spar lashing pinned to mast.<br />

Fore course spar. Triple block group is for clew garnet, sheet, and tack.<br />

FIG. 75c<br />

To spar<br />

Fall<br />

Belaying pin<br />

Deck<br />

Spar halyard rigging.<br />

Mast<br />

Spar<br />

halyard<br />

2. Stay-Sails<br />

These are between the two masts and<br />

rigged similar to the jib sails (see figure<br />

73b). However, the halyards and downhauls<br />

are reaved through blocks at opposite<br />

ends of the main fore-stays and taken<br />

to the deck for belaying. Once again, with<br />

the sails removed, the tackle should be<br />

extended forward along their respective<br />

stays.<br />

3. Gaffs<br />

The two gaff spars require peak and<br />

throat halyards and downhaulers (see<br />

figure 73c). Theoretically, with the sails<br />

off, the driver gaff on the main mast<br />

should be lowered to the driver boom,<br />

but the model has much more interest<br />

with the gaff in the raised position. The<br />

peak halyard riggings run between the<br />

gaffs and the masts and are belayed<br />

below (see figures 74 and 75a).<br />

4. Driver Boom<br />

Two rigs, the boom lifts and the driver<br />

sheets, are used on this spar (see plan<br />

sheet P-004 and figure 73c). They work<br />

together, one lifting and the other tightening<br />

to hold the boom in position on the<br />

model.<br />

The boom lifts are tackle which are tied<br />

to the end of the boom with the falls<br />

being rove through single blocks on the<br />

port and starboard sides of the main top.<br />

These falls should then be run to the rail<br />

where they get belayed.<br />

The sheets are port and starboard tackle<br />

running between single blocks on the<br />

boom and single blocks mounted on the<br />

waterways even with the cleats on the cap<br />

rail. The falls are belayed to the cleats.<br />

5. Spars<br />

All of the spars have essentially the same<br />

rigs and require lashing to the masts (see<br />

figure 75b). Each spar requires lifts and<br />

braces. With the exception of the fore<br />

course and main top, all get halyards. Between<br />

spars should be the clews and<br />

sheets, which control the sails when they<br />

are mounted.<br />

Halyards: Staying inboard, rig the halyards.<br />

They should be lashed to the center<br />

of the spars, reeved through the fore and<br />

aft mast holes and stropped to single<br />

blocks. The halyard extending to the deck<br />

should also be reeved through these<br />

blocks (see figure 75c). It should then be<br />

attached to an eye on one channel and belayed<br />

on the opposite side. These halyards<br />

should alternate belaying points from port<br />

to starboard and from spar to spar.<br />

Fore Course & Main Top Spars: These<br />

should be fixed in height and supported<br />

by slings around the mast or top (see fig-<br />

25


FIG. 77a<br />

FIG. 78<br />

The end of the fore course spar.<br />

FIG. 77b<br />

Lower mast<br />

Lower yard<br />

Rigging between fore course and fore top spars.<br />

FIG. 79<br />

Single blocks<br />

Sheet<br />

(from bulwark<br />

to waterway)<br />

Clew-garnet<br />

(to fife rail)<br />

Aft<br />

Fore<br />

Tack<br />

(from & to cat head)<br />

Coarse sail rigging. Fore shown. Main is similar. (As shown on plan without sail.)<br />

Main top gallant and royal spars.<br />

26<br />

ure 76, and figure 77a which shows sheet,<br />

clew, lifts and stuns’l spar). Mount the<br />

lifts next. They are simple black lines that<br />

should be mounted on the three upper<br />

spars of the fore and main masts. The<br />

fore top and course spars should have<br />

tackle running between the ends of the<br />

spars and single blocks at the top above.<br />

They should then be belayed at deck<br />

level and tensioned to hold the spars<br />

level port to starboard (see figures 78, 79<br />

and 80).<br />

Clews & Sheets: Rig the clews and sheets<br />

between spars as shown on the plans,<br />

which indicate positioning with or without<br />

sails (see also figures 77b for clew<br />

garnet without sails, 81a for clew garnet<br />

with sails, 81b and 81c). All spars should<br />

be belayed at the deck and usually near<br />

each other. On the course, the clew becomes<br />

the “clew garnet,” and since there<br />

is no spar below it for the corners of the<br />

course sail, the clew block should be clustered<br />

with two other blocks for rigging<br />

the course sheet and tack (see figure 81a).<br />

These should be belayed fore and aft on<br />

the bulwarks and catheads. With sails,<br />

these clusters would be at the corner of<br />

the course sail.<br />

Braces: These hold the spar positions<br />

abeam and are last to be rigged (see figure<br />

81d and figure 81e). Without sails, the<br />

spars should be square. With sails, the<br />

spar positioning is set according to the<br />

tack you decide to establish for your ship.<br />

6. Ground Tackle<br />

This is the tackle used to lift the anchors to<br />

the catheads (see figure 82a). The anchors<br />

can be lashed to the forward channels,<br />

dropped to the launching way surface ,or<br />

simply hung from the catheads. Double<br />

blocks with hooks should hold the anchor<br />

ring and the tackle should run through<br />

simulated blocks (holes drilled into the<br />

catheads), and then belayed at the cleats<br />

atop the catheads. (You purists could inset<br />

sheaves into the ends of the catheads.)<br />

7. Flag Halyard<br />

The flag halyard should be mounted aft<br />

(see figure 73c). If you like, you may curl<br />

the flag (as if it were waving in the<br />

breeze) by wrapping it carefully around a<br />

dowel (see figure 82b). When finished,<br />

lightly glue it to a convenient part of the<br />

halyard rigging to hold its position.<br />

8. Ship’s Boat<br />

A 5” Typical Ship’s Boat kit is included<br />

with your Neufchatel kit. Unless you’re<br />

“building” sails, construct and mount it<br />

next. Put it over the main hatch supported<br />

on cradles made from scrap wood. Tie<br />

it down to four eyebolts in the deck (see<br />

figure 83).<br />

FIG. 80<br />

Rigging at the fore top gallant spar.<br />

FIG. 81a<br />

Course<br />

sail<br />

Sheet (aft)<br />

Tack<br />

(forward)<br />

Lower mast<br />

Lower yard<br />

Clew-garnet<br />

(to fife rail)<br />

Looking forward, portside:<br />

Course sail rigging as built and rigged with sail.<br />

Note: blocks a, b, c, d are the same as “m”.


FIG. 81b<br />

Top gallant mast<br />

FIG. 81c<br />

Top gallant mast<br />

Lift<br />

Top gallant<br />

yard<br />

Lift<br />

Halliard<br />

Top gallant yard<br />

Clew<br />

Clew<br />

Top<br />

gallant<br />

sail<br />

Sheet<br />

Lift<br />

Halliard<br />

Top yard<br />

Top mast<br />

Lift<br />

Sheet<br />

Top sail<br />

Halliard<br />

Top mast<br />

Top yard<br />

Lower mast<br />

Lower top<br />

Lower mast<br />

Lower top<br />

Looking aft: Top and top gallant yard rigging as shown on plan without sails.<br />

(Same on fore, main and mizzen.) Note: a) All blocks are single; b) Rigging is<br />

the same between top yard and coarse sail lower yard.<br />

Looking forward: Top and top gallant yards raised for mounting top and<br />

top gallant sails. (Same on fore, main and mizzen.)<br />

Note: a) Sail heads are lashed to yards; b) Lower corners are tied to sheets at<br />

corner blocks; c) top sail rigging is the same as top gallant sail, but between<br />

top yard and lower yard; d) block letters a, b, c, d, e, f and g are same as “o.”<br />

FIG. 81d<br />

FIG. 82a<br />

FIG. 82b<br />

1. Trace flag on foil<br />

use hard pencil.<br />

2. Paint design with<br />

acrylics.<br />

Shows braces between spars.<br />

Ground tackle and anchors.<br />

FIG. 81e<br />

FIG. 83<br />

3. Turn over and paint<br />

over score.<br />

4. Dry brush glaze one<br />

way and let dry.<br />

1<br />

Crimp strop<br />

tail to stay<br />

5. Dry brush glaze<br />

opposite way and let<br />

dry. Repeat glaze<br />

both sides.<br />

2<br />

Lash with line<br />

for scale look<br />

6. Curl foil<br />

around pencil<br />

to get flag<br />

motion.<br />

Shows block mounting to stay or line for braces.<br />

Ship’s boat mounted.<br />

27


28<br />

Congratulations! This completes<br />

the construction of your<br />

“Prince de Neufchatel” model.<br />

We hope you enjoyed the<br />

process and are satisfied with<br />

your finished product. When<br />

you’re ready to start another<br />

model, you’ll find many interesting<br />

and inspiring selections<br />

waiting for you from Model<br />

Shipways, Inc. and its sister<br />

manufacturer–Model Expo, Inc.


KEY TO RIGGING PLAN<br />

Following is the key to the Plan Sheet belaying pin layout. The belaying order and<br />

general rigging were developed from references describing the normal practices of<br />

the period. In general, the higher rigging was belayed further aft and further out.<br />

Along the belaying pin rails at the bulwarks, the order was: clew line; bunt line;<br />

leech line. This order was repeated going aft for each higher rigging. It was expected<br />

that there would be multiple belayings at any pin comprised usually of those lines<br />

that were released and worked at the same time. As layed out, the belaying pins will<br />

accept single lines with some spares. If sails are added, the spares will be used up<br />

and you will have to do a little research on your own. After all lines are belayed, the<br />

separate rope coils can be added to the belaying points to improve detail (see figure<br />

50b). Odd number belaying points are to port; and the even to starboard. The belaying<br />

points are pins, cleats and rail bitts. In order for lines and blocks to properly interface,<br />

be sure to graduate their sizes from larger to smaller as they are worked upward<br />

from one mast level to the next.<br />

Belaying Rigging Description<br />

Point<br />

1.......... spare<br />

2.......... (d) outer fore top gallant stay<br />

3.......... (a) inner fore top gallant stay<br />

4.......... spare<br />

5.......... ground tackle<br />

6.......... ground tackle<br />

7.......... spare<br />

8.......... spare<br />

9.......... fore course tack<br />

10........ fore course tack<br />

11........ inner jib downhaul<br />

12........ flying jib downhaul<br />

13........ (c) inner fore topmast stay<br />

14........ (b) outer fore topmast stay<br />

15........ spare<br />

16........ outer jib downhaul<br />

17........ spare<br />

18........ spare<br />

19........ spare<br />

20........ clew garnet<br />

21........ clew garnet<br />

22........ spare<br />

23........ spare<br />

24........ fore topsail clew line<br />

25........ fore topsail clew line<br />

26........ fore topsail sheet<br />

27........ fore topsail sheet<br />

28........ fore top gallant sail clew line<br />

29........ fore top gallant sail clew line<br />

30........ fore top gallant sail sheet<br />

31........ fore top gallant sail sheet<br />

32........ fore royal sail clew line<br />

33........ fore royal sail clew line<br />

34........ fore royal sail sheet<br />

35........ fore royal sail sheet<br />

36........ middle upper stay<br />

sail downhaul<br />

37........ middle lower stay<br />

sail downhaul<br />

38........ inner jib halyard<br />

39........ outer jib halyard<br />

40........ flying jib halyard<br />

41........ fore top spars halyard<br />

42........ fore top gallant spar halyard<br />

43........ fore royal spar halyard<br />

44........ main top gallant spar brace<br />

45........ main top gallant spar brace<br />

46........ main royal spar brace<br />

Belaying Rigging Description<br />

Point<br />

47........ main royal spar brace<br />

48........ fore course spar brace<br />

49........ fore course spar brace<br />

50........ fore top spar brace<br />

51........ fore top spar brace<br />

52........ fore top gallant spar brace<br />

53........ fore top gallant spar brace<br />

54........ fore royal spar brace<br />

55........ fore royal spar brace<br />

56........ driver boom topping lift<br />

57........ driver boom topping lift<br />

58........ fore gaff downhauler<br />

59........ fore gaff downhauler<br />

60........ main royal sail clew line<br />

61........ main royal sail clew line<br />

62........ main royal sail sheet<br />

63........ main royal sail sheet<br />

64........ main gaff peak halyard<br />

65........ middle upper stay sail halyard<br />

66........ middle lower stay sail halyard<br />

67........ main royal spar halyard<br />

68........ spare<br />

69........ spare<br />

70........ spare<br />

71........ spare<br />

72........ main topmast flying back-stay<br />

73........ main topmast flying back-stay<br />

74........ spare<br />

75........ spare<br />

76........ fore course sail sheet<br />

77........ fore course sail sheet<br />

78........ spare<br />

79........ spare<br />

80........ main gaff downhauler<br />

81........ main gaff downhauler<br />

82........ driver boom sheet<br />

83........ driver boom sheet<br />

84........ fore course spar lift<br />

85........ fore course spar lift<br />

86........ fore top spar lift<br />

87........ fore top spar lift<br />

88........ fore gaff peak halyard<br />

89........ fore gaff throat halyard<br />

90........ spare<br />

91........ main gaff throat halyard<br />

92........ main topsail halyard<br />

93........ main topsail downhaul<br />

29


BIBLIOGRAPHY<br />

1. Batchelor, John,<br />

The Naval Gun,<br />

Blandford press, Dorset, England, 1978<br />

2. Biddlecombe, Capt. George, R.N.,<br />

The Art of Rigging,<br />

Marine Research Society, Salem, Massachusetts, 1925.<br />

3. Chapelle, Howard I.,<br />

American Sailing Ships,<br />

W.W. Norton & Company Inc., New York, New York, 1975.<br />

4. Chapelle,<br />

The Baltimore Clipper,<br />

Marine Research Society, Salem, Massachusetts, 1930.<br />

5. Davis, Charles G.,<br />

The Built-up Ship Model,<br />

Marine Research Society, Salem, Massachusetts, 1933.<br />

6. Lavery, Brian,<br />

The Arming and Fitting of English Ships of War 1600-1815,<br />

Naval Institute Press, Annapolis, Maryland 1987.<br />

7. Lees, James,<br />

Masting and Rigging of English Ships of War 1625-1860,<br />

Conway Maritime Press, London, England 1984.<br />

8. Lever, Darcy,<br />

Young Sea Officer’s Sheet Anchor,<br />

Edward Sweetman, New York, New York.<br />

9. Petrejus, E.W.,<br />

Modeling the Brig Irenee,<br />

N.V. Uitgeversmasschappi “De Esch,” Hengelo, Holland, 1970.<br />

10. Steel,<br />

Mastmaking, Sailmaking & Rigging,<br />

Edward Sweetman, New York, New York.<br />

11. Underhill, Harold A.,<br />

Plank on Frame Models,<br />

Brown, Son & Ferguson, Glasgow, Scotland, 1958.<br />

NATURE COAST HOBBY SHOP<br />

Authorized dealer for Model Shipways<br />

www.naturecoast.com/hobby Toll Free 1-800-714-9478<br />

30

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!