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CR1000 Manual - Campbell Scientific

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Section 8. Operation<br />

The magnitude of the errors discussed in Error Analysis (p. 302) show that the<br />

greatest sources of error in a thermocouple measurement are usually,<br />

• The typical (and industry accepted) manufacturing error of thermocouple<br />

wire<br />

• The reference temperature<br />

The table Thermocouple Error Examples (p. 311) tabulates the relative magnitude of<br />

these errors. It shows a worst case example where,<br />

• A temperature of 45°C is measured with a type-T thermocouple and all errors<br />

are maximum and additive:<br />

• Reference-RTD temperature is 25°C, but it is indicating 25.1°C.<br />

• The terminal to which the thermocouple is connected is 0.05°C cooler than<br />

the reference thermistor (0.15°C error).<br />

Table 68. Thermocouple Error Examples<br />

Error: °C : % of Total Error<br />

Source<br />

Single Differential<br />

250 µs Integration<br />

Reversing Differential<br />

50/60 Hz Rejection Integration<br />

ANSI TC Error<br />

(1°C)<br />

TC Error 1% Slope ANSI TC Error (1°C) TC Error 1% Slope<br />

Reference Temperature 0.15° : 11.5% 0.15° : 29.9% 0.15° : 12.2% 0.15° : 34.7%<br />

TC Output 1.0° : 76.8% 0.2° : 39.8% 1.0° : 81.1% 0.2° : 46.3%<br />

Voltage Measurement 0.12° : 9.2% 0.12° : 23.9% 0.07° : 5.7% 0.07° : 16.2%<br />

Noise 0.03° : 2.3% 0.03° : 6.2% 0.01° : 0.8% 0.01° : 2.3%<br />

Reference Linearization 0.001° : 0.1% 0.001° : 0.2% 0.001° : 0.1% 0.001° : 0.25%<br />

Output Linearization 0.001° : 0.1% 0.001° : 0.2% 0.001° : 0.1% 0.001° : 0.25%<br />

Total Error 1.302° : 100% 0.502° : 100% 1.232° : 100% 0.432° : 100%<br />

8.1.4.2 Use of External Reference Junction<br />

An external junction in an insulated box is often used to facilitate thermocouple<br />

connections. It can reduce the expense of thermocouple wire when measurements<br />

are made long distances from the <strong>CR1000</strong>. Making the external junction the<br />

reference junction, which is preferable in most applications, is accomplished by<br />

running copper wire from the junction to the <strong>CR1000</strong>. Alternatively, the junction<br />

box can be used to couple extension-grade thermocouple wire to the<br />

thermocouples, with the PanelTemp() instruction used to determine the reference<br />

junction temperature.<br />

Extension-grade thermocouple wire has a smaller temperature range than standard<br />

thermocouple wire, but it meets the same limits of error within that range. One<br />

situation in which thermocouple extension wire is advantageous is when the<br />

junction box temperature is outside the range of reference junction compensation<br />

provided by the <strong>CR1000</strong>. This is only a factor when using type K thermocouples,<br />

since the upper limit of the reference compensation polynomial fit range is 100°C<br />

and the upper limit of the extension grade wire is 200°C. With the other types of<br />

thermocouples, the reference compensation polynomial-fit range equals or is<br />

311

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